CN221754746U - A cutter holder for CNC lathe - Google Patents
A cutter holder for CNC lathe Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及数控机床技术领域,尤其涉及一种数控车床用切刀刀夹。The utility model relates to the technical field of numerically controlled machine tools, in particular to a cutter clamp for a numerically controlled lathe.
背景技术Background Art
数控车床是一种用于加工工件的机床,它通过计算机数控系统来控制工具的运动和加工过程,能够根据预先编程的指令自动执行各种切削和加工操作,包括车削、镗削、钻孔等,切刀是一种用于切割、切削、刻划或车削材料的刀具,刀夹是一种用于夹持切削工具的装置或夹具,刀夹的主要目的是将切削工具牢固地固定在机床上,以确保在切削过程中工具的稳定性和精确性。A CNC lathe is a machine tool used to process workpieces. It controls the movement and processing of the tool through a computer numerical control system. It can automatically perform various cutting and processing operations according to pre-programmed instructions, including turning, boring, drilling, etc. A cutter is a tool used to cut, cut, score or turn materials. A tool holder is a device or fixture used to clamp the cutting tool. The main purpose of the tool holder is to firmly fix the cutting tool on the machine tool to ensure the stability and accuracy of the tool during the cutting process.
经检索公告号为CN207681510U的中国专利文献,提供一种数控车床用切刀刀夹,其特征是,包括:可调切刀刀夹、刀片压紧夹、压紧螺钉、止动螺钉、机床安装螺钉、刀座、T型螺母、紧固螺钉,可调切刀刀夹与刀座两者采用轴配合安装,可调切刀刀夹可360°绕刀座旋转,可调切刀刀夹开有用于安装刀片的斜楔形槽。本实用新型安装刀片快速、可靠,刀具调节时间短,刀刃高度调节方便、快速,工作效率高,适用范围广,主要用于数控车床的零件切削加工,尤其适用于零件小、强度刚性高、韧性大、形状复杂零件的各种外圆槽及零件切断的加工。After searching the Chinese patent document with the announcement number CN207681510U, a cutter clamp for a CNC lathe is provided, which is characterized in that it includes: an adjustable cutter clamp, a blade clamp, a clamping screw, a stop screw, a machine tool mounting screw, a cutter seat, a T-nut, and a fastening screw. The adjustable cutter clamp and the cutter seat are both installed by shaft matching. The adjustable cutter clamp can rotate 360° around the cutter seat. The adjustable cutter clamp is provided with an oblique wedge groove for installing the blade. The utility model can install the blade quickly and reliably, the tool adjustment time is short, the blade height adjustment is convenient and fast, the work efficiency is high, and the application range is wide. It is mainly used for the cutting processing of parts of CNC lathes, especially for the processing of various external circular grooves and parts cutting of small parts, high strength and rigidity, high toughness, and complex shapes.
但是在该专利中,刀夹对刀具的夹持效果不够,在高速旋转和切削过程中会发生移位或振动,从而直接影响到加工过程的精度和表面质量,且刀具更换较为复杂,刀具更换效率不高。However, in this patent, the tool holder does not have sufficient clamping effect on the tool, and displacement or vibration may occur during high-speed rotation and cutting, which directly affects the accuracy and surface quality of the machining process. In addition, tool replacement is relatively complicated and the tool replacement efficiency is not high.
实用新型内容Utility Model Content
为了弥补以上不足,本实用新型提供了一种数控车床用切刀刀夹,旨在改善现有技术中刀夹对刀具的夹持效果不够,且刀具更换效率不高的问题。In order to make up for the above shortcomings, the utility model provides a cutter clamp for a CNC lathe, aiming to improve the problems in the prior art that the clamp has insufficient clamping effect on the tool and the tool replacement efficiency is low.
为了实现上述目的,本实用新型采用了如下技术方案:一种数控车床用切刀刀夹,包括背板,所述背板的侧面固定连接有导向块和固定板,所述导向块的外侧滑动连接有滑动板一、滑动板二,所述滑动板一、滑动板二的侧面分别固定连接有夹具一、夹具二,所述滑动板一、滑动板二相近侧均开设有圆弧形挖槽,圆弧形挖槽内设置有锁定机构,所述滑动板一、滑动板二的一侧分别固定连接有齿条板一、齿条板二,所述齿条板一、齿条板二的相近侧啮合连接有齿轮,所述齿轮的一侧固定连接有转杆,所述转杆的一端固定连接在电机的输出端,所述电机的一侧固定连接在固定板的一侧。In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cutting knife clamp for a CNC lathe, comprising a back plate, a guide block and a fixed plate are fixedly connected to the side surface of the back plate, a sliding plate 1 and a sliding plate 2 are slidably connected to the outer side of the guide block, a clamp 1 and a clamp 2 are fixedly connected to the sides of the sliding plate 1 and the sliding plate 2 respectively, arc-shaped grooves are opened on the adjacent sides of the sliding plate 1 and the sliding plate 2, a locking mechanism is arranged in the arc-shaped groove, a rack plate 1 and a rack plate 2 are fixedly connected to one side of the sliding plate 1 and the sliding plate 2 respectively, a gear is meshedly connected to the adjacent sides of the rack plate 1 and the rack plate 2, a rotating rod is fixedly connected to one side of the gear, one end of the rotating rod is fixedly connected to the output end of the motor, and one side of the motor is fixedly connected to one side of the fixed plate.
通过上述技术方案,通过将切刀底端插入滑动板一、滑动板二的圆弧形挖槽处,从而锁定机构对切刀进行固定,通过驱动电机,从而转杆带动齿轮转动,进而使齿条一、齿条二反向运动,从而带动滑动板一、滑动板二将切刀夹持进行固定,避免了高速旋转和切削过程中发生的移位或振动。Through the above technical solution, the bottom end of the cutter is inserted into the arc-shaped groove of the sliding plate 1 and the sliding plate 2, so that the locking mechanism fixes the cutter, and the motor is driven to drive the gear to rotate, thereby causing the rack 1 and the rack 2 to move in the opposite direction, thereby driving the sliding plate 1 and the sliding plate 2 to clamp and fix the cutter, thereby avoiding displacement or vibration during high-speed rotation and cutting.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述锁定机构包括外筒和滑杆,所述滑杆的外径滑动连接在外筒的内径,所述外筒的内部设置有弹簧。通过切刀对滑杆挤压,从而滑杆压动弹簧,进而在外筒的内部滑动,从而弹簧施加反作用力给滑杆,滑杆对切刀挤压进行固定。The locking mechanism includes an outer cylinder and a slide bar, wherein the outer diameter of the slide bar is slidably connected to the inner diameter of the outer cylinder, and a spring is arranged inside the outer cylinder. The slide bar is pressed by the cutter, so that the slide bar presses the spring and then slides inside the outer cylinder, so that the spring applies a reaction force to the slide bar, and the slide bar presses the cutter to fix it.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述弹簧的一端固定连接在外筒的内部底面,另一端固定连接在滑杆的一端。通过弹簧,使滑杆在外筒的内部顺利出入滑动,从而方便切刀的插进和取出。One end of the spring is fixedly connected to the inner bottom surface of the outer cylinder, and the other end is fixedly connected to one end of the slide bar. The spring allows the slide bar to slide smoothly in and out of the inner part of the outer cylinder, thereby facilitating the insertion and removal of the cutter.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述锁定机构设置有四个,每两个所述外筒的底端分别固定连接在滑动板一、滑动板二的圆弧形挖槽处,所述滑杆的外端设置为半球形。通过四个锁定机构的一端均朝向圆弧形挖槽中心的设计,进一步加深了对切刀的固定效果。There are four locking mechanisms, and the bottom ends of each of the two outer cylinders are fixedly connected to the arc-shaped grooves of the sliding plate 1 and the sliding plate 2, respectively, and the outer ends of the sliding rods are configured to be hemispherical. The design that one end of each of the four locking mechanisms faces the center of the arc-shaped groove further enhances the fixing effect on the cutter.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述齿条板一的顶端固定连接有限位板一,所述齿条板二的顶端固定连接有限位板二。限位板一、限位板二分别对齿条板一、齿条板二进行限位,放置在齿轮转动的过程中,使齿条一、齿条二脱落分离。The top of the rack plate 1 is fixedly connected to the limiting plate 1, and the top of the rack plate 2 is fixedly connected to the limiting plate 2. The limiting plate 1 and the limiting plate 2 limit the rack plate 1 and the rack plate 2 respectively, and are placed in the process of gear rotation to make the rack 1 and the rack 2 fall off and separate.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述导向块设置有四个,两个所述导向块分别固定连接在背板的一侧上部,另外两个所述导向块分别固定连接在背板的一侧下部。滑动板一、滑动板二的左右两侧均滑动连接有导向块,使滑动板一、滑动板二在背板的一侧相互靠近或远离滑动,从而对切刀夹持或松开。There are four guide blocks, two of which are fixedly connected to the upper part of one side of the back plate, and the other two are fixedly connected to the lower part of one side of the back plate. The left and right sides of the sliding plate 1 and the sliding plate 2 are slidably connected with guide blocks, so that the sliding plate 1 and the sliding plate 2 slide towards or away from each other on one side of the back plate, thereby clamping or releasing the cutter.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述滑动板一、滑动板二的背面均开设有两个滑槽,滑槽的内侧滑动连接在导向块的外侧。通过导向块,使滑动板一、滑动板二在背板的一侧沿直线滑动。The backs of the sliding plate 1 and the sliding plate 2 are both provided with two chute grooves, and the inner sides of the chute grooves are slidably connected to the outer sides of the guide blocks. Through the guide blocks, the sliding plate 1 and the sliding plate 2 are made to slide along a straight line on one side of the back plate.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述背板和固定板的一侧上下均开设有安装螺纹孔。通过将安装螺纹孔对准数控车床上的孔位,从而通过螺栓将刀夹整体固定连接在车床上。The back plate and the fixing plate are provided with mounting threaded holes on one side, and the mounting threaded holes are aligned with the hole positions on the numerical control lathe, so that the tool holder is integrally fixed and connected to the lathe by bolts.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1、本实用新型中,通过将切刀底端插入滑动板一、滑动板二的圆弧形挖槽处,通过锁定机构对其施加压力进行固定,再通过驱动电机,从而转杆带动齿轮转动,进而使齿条一、齿条二反向运动,从而带动滑动板一、滑动板二将切刀夹持进行固定,避免了高速旋转和切削过程中发生的移位或振动。1. In the utility model, the bottom end of the cutter is inserted into the arc-shaped groove of the sliding plate 1 and the sliding plate 2, and pressure is applied to fix it through the locking mechanism, and then the motor is driven to drive the gear to rotate, thereby making the rack 1 and the rack 2 move in the opposite direction, thereby driving the sliding plate 1 and the sliding plate 2 to clamp and fix the cutter, thereby avoiding displacement or vibration during high-speed rotation and cutting.
2、本实用新型中,通过驱动电机,从而带动转杆转动,进而使齿条一、齿条二运动,从而使滑动板一、滑动板二远离刀具,直接将刀具从圆弧形挖槽内抽出,放入其他刀具,再进行固定,提高了刀具的更换效率。2. In the utility model, the motor is driven to drive the rotating rod to rotate, thereby moving the rack 1 and the rack 2, so that the sliding plate 1 and the sliding plate 2 are away from the tool, and the tool is directly pulled out from the arc-shaped groove, and other tools are placed and fixed, thereby improving the efficiency of tool replacement.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种数控车床用切刀刀夹的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a cutter holder for a CNC lathe proposed by the utility model;
图2为本实用新型提出的一种数控车床用切刀刀夹的齿轮部分结构示意图;FIG2 is a schematic diagram of the structure of the gear portion of a cutter holder for a CNC lathe according to the present invention;
图3为本实用新型提出的一种数控车床用切刀刀夹的夹具一、夹具二夹持状态结构示意图;FIG3 is a schematic diagram of the clamping state structure of the clamp 1 and the clamp 2 of a cutter clamp for a CNC lathe proposed by the utility model;
图4为本实用新型提出的一种数控车床用切刀刀夹的锁定机构内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of a locking mechanism of a cutter clamp for a CNC lathe proposed by the present invention.
图例说明:Legend:
1、背板;2、滑动板一;3、滑动板二;4、夹具一;5、夹具二;6、导向块;7、锁定机构;71、外筒;72、滑杆;73、弹簧;8、固定板;9、安装螺纹孔;10、电机;11、转杆;12、齿轮;13、齿条板一;14、齿条板二;15、限位板一;16、限位板二。1. Back plate; 2. Sliding plate 1; 3. Sliding plate 2; 4. Clamp 1; 5. Clamp 2; 6. Guide block; 7. Locking mechanism; 71. Outer cylinder; 72. Sliding rod; 73. Spring; 8. Fixed plate; 9. Mounting threaded hole; 10. Motor; 11. Turnbar; 12. Gear; 13. Rack plate 1; 14. Rack plate 2; 15. Limit plate 1; 16. Limit plate 2.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型说明书中附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the specification of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
参照图1-4,本实用新型提供的一种实施例:一种数控车床用切刀刀夹,包括背板1,背板1的侧面固定连接有导向块6和固定板8,导向块6的外侧滑动连接有滑动板一2、滑动板二3,滑动板一2、滑动板二3的侧面分别固定连接有夹具一4、夹具二5,滑动板一2、滑动板二3相近侧均开设有圆弧形挖槽,圆弧形挖槽内设置有锁定机构7,滑动板一2、滑动板二3的一侧分别固定连接有齿条板一13、齿条板二14,齿条板一13、齿条板二14的相近侧啮合连接有齿轮12,齿轮12的一侧固定连接有转杆11,转杆11的一端固定连接在电机10的输出端,电机10的一侧固定连接在固定板8的一侧。1-4, an embodiment of the utility model is provided: a cutter clamp for a CNC lathe, comprising a back plate 1, a guide block 6 and a fixed plate 8 are fixedly connected to the side of the back plate 1, a sliding plate 2 and a sliding plate 3 are slidably connected to the outer side of the guide block 6, a clamp 4 and a clamp 5 are fixedly connected to the sides of the sliding plate 12 and the sliding plate 23 respectively, arc-shaped grooves are opened on the adjacent sides of the sliding plate 12 and the sliding plate 23, a locking mechanism 7 is arranged in the arc-shaped groove, a rack plate 13 and a rack plate 14 are fixedly connected to one side of the sliding plate 12 and the sliding plate 23 respectively, a gear 12 is meshedly connected to the adjacent sides of the rack plate 13 and the rack plate 24, a rotating rod 11 is fixedly connected to one side of the gear 12, one end of the rotating rod 11 is fixedly connected to the output end of the motor 10, and one side of the motor 10 is fixedly connected to one side of the fixed plate 8.
通过将切刀底端插入滑动板一2、滑动板二3的圆弧形挖槽处,从而锁定机构7对切刀进行固定,通过驱动电机10,从而转杆11带动齿轮12转动,进而使齿条一、齿条二反向运动,从而带动滑动板一2、滑动板二3将切刀夹持进行固定,避免了高速旋转和切削过程中发生的移位或振动。The bottom end of the cutter is inserted into the arc-shaped groove of the sliding plate 1 2 and the sliding plate 2 3, so that the locking mechanism 7 fixes the cutter. By driving the motor 10, the rotating rod 11 drives the gear 12 to rotate, thereby causing the rack 1 and the rack 2 to move in the opposite direction, thereby driving the sliding plate 1 2 and the sliding plate 2 3 to clamp and fix the cutter, thereby avoiding displacement or vibration during high-speed rotation and cutting.
锁定机构7包括外筒71和滑杆72,滑杆72的外径滑动连接在外筒71的内径,外筒71的内部设置有弹簧73。The locking mechanism 7 includes an outer cylinder 71 and a sliding rod 72 . The outer diameter of the sliding rod 72 is slidably connected to the inner diameter of the outer cylinder 71 . A spring 73 is arranged inside the outer cylinder 71 .
通过切刀对滑杆72挤压,从而滑杆72压动弹簧73,进而在外筒71的内部滑动,从而弹簧73施加反作用力给滑杆72,滑杆72对切刀挤压进行固定。The cutter presses the slide bar 72, so that the slide bar 72 presses the spring 73 and then slides inside the outer tube 71, so that the spring 73 applies a reaction force to the slide bar 72, and the slide bar 72 presses the cutter to fix it.
弹簧73的一端固定连接在外筒71的内部底面,另一端固定连接在滑杆72的一端。One end of the spring 73 is fixedly connected to the inner bottom surface of the outer cylinder 71 , and the other end of the spring 73 is fixedly connected to one end of the sliding rod 72 .
通过弹簧73,使滑杆72在外筒71的内部顺利出入滑动,从而方便切刀的插进和取出。The spring 73 allows the slide bar 72 to slide smoothly in and out of the outer cylinder 71, thereby facilitating the insertion and removal of the cutter.
锁定机构7设置有四个,每两个外筒71的底端分别固定连接在滑动板一2、滑动板二3的圆弧形挖槽处,滑杆72的外端设置为半球形。There are four locking mechanisms 7, and the bottom ends of every two outer cylinders 71 are fixedly connected to the arc-shaped grooves of the sliding plate 1 2 and the sliding plate 2 3 respectively, and the outer end of the sliding rod 72 is set to be hemispherical.
通过四个锁定机构7的一端均朝向圆弧形挖槽中心的设计,进一步加深了对切刀的固定效果。The design that one end of each of the four locking mechanisms 7 faces the center of the arc-shaped groove further enhances the fixing effect on the cutter.
齿条板一13的顶端固定连接有限位板一15,齿条板二14的顶端固定连接有限位板二16。The top end of the rack plate 1 13 is fixedly connected to the limiting plate 1 15 , and the top end of the rack plate 2 14 is fixedly connected to the limiting plate 2 16 .
限位板一15、限位板二16分别对齿条板一13、齿条板二14进行限位,放置在齿轮12转动的过程中,使齿条一、齿条二脱落分离。The limiting plate 15 and the limiting plate 2 16 respectively limit the rack plate 13 and the rack plate 2 14, and are placed in the process of the gear 12 rotating so that the rack 1 and the rack 2 fall off and separate.
导向块6设置有四个,两个导向块6分别固定连接在背板1的一侧上部,另外两个导向块6分别固定连接在背板1的一侧下部。Four guide blocks 6 are provided, two of which are fixedly connected to the upper part of one side of the back plate 1 , and the other two guide blocks 6 are fixedly connected to the lower part of one side of the back plate 1 .
滑动板一2、滑动板二3的左右两侧均滑动连接有导向块6,使滑动板一2、滑动板二3在背板1的一侧相互靠近或远离滑动,从而对切刀夹持或松开。The left and right sides of the sliding plates 1 2 and 2 3 are slidably connected with guide blocks 6, so that the sliding plates 1 2 and 2 3 slide towards or away from each other on one side of the back plate 1, thereby clamping or releasing the cutter.
滑动板一2、滑动板二3的背面均开设有两个滑槽,滑槽的内侧滑动连接在导向块6的外侧。The backs of the sliding plate 1 2 and the sliding plate 2 3 are both provided with two sliding grooves, and the inner sides of the sliding grooves are slidably connected to the outer sides of the guide blocks 6 .
通过导向块6,使滑动板一2、滑动板二3在背板1的一侧沿直线滑动。The guide block 6 allows the sliding plate 1 2 and the sliding plate 2 3 to slide along a straight line on one side of the back plate 1 .
背板1和固定板8的一侧上下均开设有安装螺纹孔9。Mounting threaded holes 9 are provided on one side of the back plate 1 and the fixing plate 8 at the top and bottom.
通过将安装螺纹孔9对准数控车床上的孔位,从而通过螺栓将刀夹整体固定连接在车床上。By aligning the mounting threaded hole 9 with the hole position on the CNC lathe, the tool holder is integrally fixedly connected to the lathe by bolts.
工作原理:使用时,使用者通过将安装螺纹孔9对准数控车床上的孔位,通过螺栓将刀夹整体固定连接在车床上,通过将切刀底端插入滑动板一2、滑动板二3的圆弧形挖槽处,从而带动滑杆72压动弹簧73,在外筒71的内部滑动,通过弹簧73的回弹,从而四个锁定机构7将切刀固定住,通过驱动电机10,从而电机10带动转杆11转动,从而转杆11带动齿轮12转动,通过啮合作用,进而使齿条一、齿条二反向运动,从而带动滑动板一2、滑动板二3滑动,从而将切刀夹持进行固定,相互配合避免了高速旋转和切削过程中发生的移位或振动。在需要更换切刀型号或换新切刀时,通过驱动电机10,同理使滑动板一2、滑动板二3在导向块6的外侧滑动,相互远离,松开切刀,直接将切刀从圆弧形挖槽内抽出,放入其他刀具,再进行固定即可,进而提高了刀具的更换效率。Working principle: When in use, the user aligns the mounting threaded hole 9 with the hole position on the CNC lathe, fixes the tool clamp as a whole to the lathe with bolts, and inserts the bottom end of the cutter into the arc-shaped groove of the sliding plate 1 2 and the sliding plate 2 3, thereby driving the sliding rod 72 to press the spring 73 and slide inside the outer cylinder 71. The four locking mechanisms 7 fix the cutter through the rebound of the spring 73, and the motor 10 drives the rotating rod 11 to rotate, thereby driving the rotating rod 11 to rotate the gear 12, and through the meshing action, the rack 1 and the rack 2 move in the opposite direction, thereby driving the sliding plate 1 2 and the sliding plate 2 3 to slide, thereby clamping and fixing the cutter, and cooperating with each other to avoid displacement or vibration during high-speed rotation and cutting. When the cutter model needs to be changed or a new cutter needs to be replaced, the motor 10 is driven to make the sliding plate 1 2 and the sliding plate 2 3 slide on the outside of the guide block 6 and move away from each other, loosen the cutter, directly pull the cutter out of the arc-shaped groove, put in other cutters, and then fix them, thereby improving the efficiency of tool replacement.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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