CN221754705U - A multi-cavity casting trimming device - Google Patents
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- 238000005266 casting Methods 0.000 title claims abstract description 74
- 238000009966 trimming Methods 0.000 title claims abstract description 54
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 100
- 238000005520 cutting process Methods 0.000 claims abstract description 85
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- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 3
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- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及铸件加工技术领域,特别涉及一种多腔铸件切边装置。The utility model relates to the technical field of casting processing, in particular to a multi-cavity casting trimming device.
背景技术Background Art
多腔铸件是一种金属铸造工艺中的一种,它通过同时在具有多个成型腔室的模具中铸造多个构件的方法,以节省生产时间和成本。多腔铸件通常由水口和多个工件组成,多个工件分别在模具中的多个成型腔内形成,水口在模具中的用于供应熔化金属流动的通道内形成。多腔铸件铸造完成后,多个工件均连接在水口上,此时需要通过切边模具对多个工件进行切边,以使多个工件均脱离与水口的连接,进而得到多个成品工件。Multi-cavity casting is a type of metal casting process that saves production time and cost by casting multiple components simultaneously in a mold with multiple molding cavities. Multi-cavity castings usually consist of a sprue and multiple workpieces. The multiple workpieces are formed in multiple molding cavities in the mold, and the sprue is formed in a channel in the mold for supplying molten metal flow. After the multi-cavity casting is cast, the multiple workpieces are connected to the sprue. At this time, the multiple workpieces need to be trimmed by a trimming mold so that the multiple workpieces are disconnected from the sprue, thereby obtaining multiple finished workpieces.
由于刚铸造好的多腔铸件的尺寸和外观不稳定,容易导致多个工件的下表面(工件的下表面即为与切边模具中定位结构接触的面)无法处于同一水平面,进而导致多个工件无法同时在切边模具中精准定位,不仅降低了切边的精准度,还降低了成品工件的良品率。为了保证成品工件的良品率,现有技术中,操作人员首先会通过粗切边模具先使多个工件相互分离,然后再通过精切边模具依次将多个工件上的残留的水口切除,以得到多个成品工件。这种通过两个切边模具进行两次切边的方式不利于成品工件的大规模生产,降低了成品工件的制造效率。Since the size and appearance of the newly cast multi-cavity castings are unstable, it is easy to cause the lower surfaces of multiple workpieces (the lower surface of the workpiece is the surface in contact with the positioning structure in the trimming mold) to be unable to be in the same horizontal plane, which in turn causes the multiple workpieces to be unable to be accurately positioned in the trimming mold at the same time, which not only reduces the accuracy of trimming, but also reduces the yield rate of the finished workpieces. In order to ensure the yield rate of the finished workpieces, in the prior art, the operator first separates the multiple workpieces from each other through the rough trimming mold, and then uses the fine trimming mold to cut off the remaining sprues on the multiple workpieces in turn to obtain multiple finished workpieces. This method of performing trimming twice through two trimming molds is not conducive to the large-scale production of finished workpieces and reduces the manufacturing efficiency of finished workpieces.
实用新型内容Utility Model Content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型提出一种多腔铸件切边装置,有利于提高成品工件的制造效率。The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a multi-cavity casting trimming device, which is conducive to improving the manufacturing efficiency of the finished workpiece.
根据本实用新型实施例的多腔铸件切边装置,包括:The multi-cavity casting trimming device according to the embodiment of the utility model comprises:
底板;Base plate;
水口定位组件,所述水口定位组件设于所述底板的上表面上,所述水口定位组件可与所述多腔铸件中的水口抵接,以使所述水口定位于所述水口定位组件上;A sprue positioning assembly, the sprue positioning assembly being disposed on the upper surface of the bottom plate, and the sprue positioning assembly being capable of abutting against a sprue in the multi-cavity casting so that the sprue is positioned on the sprue positioning assembly;
工件定位组件,所述工件定位组件设于所述底板的上表面上,所述工件定位组件可与多腔铸件中的多个工件抵接,以使多个所述工件均定位于所述工件定位组件上;A workpiece positioning assembly, the workpiece positioning assembly is arranged on the upper surface of the bottom plate, and the workpiece positioning assembly can abut against a plurality of workpieces in the multi-cavity casting so that the plurality of workpieces are all positioned on the workpiece positioning assembly;
顶板,所述顶板设于所述底板的上方;A top plate, the top plate being arranged above the bottom plate;
水口顶推组件,所述水口顶推组件设于所述顶板的下表面上,所述水口顶推组件的顶推端可与所述水口抵接并由上而下顶推所述水口,以使所述水口抵压定位于所述水口定位组件上;A nozzle pushing assembly, the nozzle pushing assembly is arranged on the lower surface of the top plate, and the pushing end of the nozzle pushing assembly can abut against the nozzle and push the nozzle from top to bottom, so that the nozzle is pressed and positioned on the nozzle positioning assembly;
工件顶推组件,所述工件顶推组件设于所述顶板的下表面上,所述工件顶推组件的顶推端可与多个所述工件抵接并由上而下顶推多个所述工件,以使多个所述工件均抵压定位于所述工件定位组件上,并使多个所述工件的下表面均处于同一水平面上;A workpiece pushing assembly, the workpiece pushing assembly is arranged on the lower surface of the top plate, the pushing end of the workpiece pushing assembly can abut against the plurality of workpieces and push the plurality of workpieces from top to bottom, so that the plurality of workpieces are pressed and positioned on the workpiece positioning assembly, and the lower surfaces of the plurality of workpieces are on the same horizontal plane;
切断组件,所述切断组件设于所述顶板的下表面上,所述切断组件的切断端可抵接于所述水口与多个所述工件的连接处,以使所述切断组件的切断端将所述水口与多个所述工件的连接处同时切断;A cutting assembly, wherein the cutting assembly is disposed on the lower surface of the top plate, and a cutting end of the cutting assembly can abut against a connection between the nozzle and the plurality of workpieces, so that the cutting end of the cutting assembly can simultaneously cut off the connection between the nozzle and the plurality of workpieces;
升降驱动组件,所述升降驱动组件可驱动所述底板上升,以使所述水口顶推组件的顶推端、所述工件顶推组件的顶推端和所述切断组件的切断端依次抵接于所述水口、多个所述工件和所述水口与多个所述工件的连接处。A lifting drive assembly, wherein the lifting drive assembly can drive the bottom plate to rise so that the pushing end of the water nozzle pushing assembly, the pushing end of the workpiece pushing assembly and the cutting end of the cutting assembly are successively abutted against the water nozzle, the multiple workpieces and the connection between the water nozzle and the multiple workpieces.
至少具有如下有益效果:At least the following beneficial effects are achieved:
需要对多腔铸件进行切边时,操作人员首先将多腔铸件放置于底板上的水口定位组件和工件定位组件上,使得水口定位组件定位多腔铸件中的水口,并使得工件定位组件定位多个工件。然后升降驱动组件驱动底板和底板上的水口定位组件、工件定位组件和多腔铸件上升并靠近顶板,水口顶推组件的顶推端会首先抵接于水口定位组件上的水口上;随着底板的持续上升,在水口顶推组件的顶推力下,水口抵压定位于水口定位组件上。底板继续上升,工件顶推组件的顶推端抵接于工件定位组件上的多个工件上,随着底板的上升,工件顶推组件顶推多个工件,使得多个工件抵压固定于工件定位组件上,并使多个工件的下表面均处于同一水平面上。最后,底板继续上升,切断组件的切断端抵接于水口与多个工件的连接处,并将水口与多个工件的连接处同时切断,以得到成品工件。在本实用新型实施例的多腔铸件切边装置中,水口顶推组件首先会顶推多腔铸件的水口,使得水口精准地定位于水口定位组件上;接着工件顶推组件顶推多腔铸件的多个工件,使得多个工件的下表面均处于同一水平面上,进而使得多个工件能够同时精准地定位于工件定位组件上;最后,当水口和多个工件精准定位时,再使用切断组件同时将水口与多个工件的连接处切断。该多腔铸件切边装置通过水口定位组件和工件顶推组件校正水口和多个工件的姿态,使得多个工件能够同时精准地定位于工件定位组件上,一方面,不仅提高了多腔铸件切边装置的切边精准度,还提高了成品工件的良品率。另一方面,该多腔铸件切边装置能够一次加工出多个成品工件,有利于提高成品工件的制造效率。When it is necessary to trim the multi-cavity casting, the operator first places the multi-cavity casting on the nozzle positioning assembly and the workpiece positioning assembly on the bottom plate, so that the nozzle positioning assembly locates the nozzle in the multi-cavity casting, and the workpiece positioning assembly locates multiple workpieces. Then the lifting drive assembly drives the bottom plate and the nozzle positioning assembly, the workpiece positioning assembly and the multi-cavity casting to rise and approach the top plate, and the push end of the nozzle push assembly will first abut against the nozzle on the nozzle positioning assembly; as the bottom plate continues to rise, under the push force of the nozzle push assembly, the nozzle is pressed and positioned on the nozzle positioning assembly. The bottom plate continues to rise, and the push end of the workpiece push assembly abuts against multiple workpieces on the workpiece positioning assembly. As the bottom plate rises, the workpiece push assembly pushes multiple workpieces, so that multiple workpieces are pressed and fixed on the workpiece positioning assembly, and the lower surfaces of the multiple workpieces are all on the same horizontal plane. Finally, the bottom plate continues to rise, and the cutting end of the cutting assembly abuts against the connection between the nozzle and the multiple workpieces, and the connection between the nozzle and the multiple workpieces is cut off at the same time to obtain a finished workpiece. In the multi-cavity casting trimming device of the embodiment of the utility model, the nozzle push assembly will first push the nozzle of the multi-cavity casting, so that the nozzle is accurately positioned on the nozzle positioning assembly; then the workpiece push assembly will push the multiple workpieces of the multi-cavity casting, so that the lower surfaces of the multiple workpieces are all on the same horizontal plane, so that the multiple workpieces can be accurately positioned on the workpiece positioning assembly at the same time; finally, when the nozzle and the multiple workpieces are accurately positioned, the cutting assembly is used to simultaneously cut off the connection between the nozzle and the multiple workpieces. The multi-cavity casting trimming device corrects the posture of the nozzle and the multiple workpieces through the nozzle positioning assembly and the workpiece push assembly, so that the multiple workpieces can be accurately positioned on the workpiece positioning assembly at the same time. On the one hand, it not only improves the trimming accuracy of the multi-cavity casting trimming device, but also improves the yield rate of the finished workpieces. On the other hand, the multi-cavity casting trimming device can process multiple finished workpieces at one time, which is conducive to improving the manufacturing efficiency of the finished workpieces.
根据本实用新型实施例的多腔铸件切边装置,所述工件定位组件包括多个工件定位块,多个所述工件定位块与多个所述工件一一对应,多个所述工件定位块分别用于定位多个工件。According to the multi-cavity casting trimming device of the embodiment of the utility model, the workpiece positioning assembly includes a plurality of workpiece positioning blocks, the plurality of workpiece positioning blocks correspond to the plurality of workpieces one by one, and the plurality of workpiece positioning blocks are respectively used to position the plurality of workpieces.
根据本实用新型实施例的多腔铸件切边装置,所述工件定位组件还包括与所述工件定位块数量一致的第一弹簧,多个所述第一弹簧的上端分别与多个所述工件定位块连接,多个所述第一弹簧的下端均与所述底板连接。According to the multi-cavity casting trimming device of the embodiment of the utility model, the workpiece positioning assembly also includes first springs whose number is the same as the workpiece positioning blocks, the upper ends of the plurality of first springs are respectively connected to the plurality of workpiece positioning blocks, and the lower ends of the plurality of first springs are all connected to the base plate.
根据本实用新型实施例的多腔铸件切边装置,所述水口定位组件包括多个水口定位块,多个所述水口定位块沿前后方向分布,多个所述水口定位块上均开设有水口定位槽,多个所述水口定位槽的内壁均用于与所述水口抵接。According to the multi-cavity casting trimming device of the embodiment of the utility model, the water inlet positioning assembly includes a plurality of water inlet positioning blocks, the plurality of water inlet positioning blocks are distributed along the front-to-back direction, the plurality of water inlet positioning blocks are each provided with a water inlet positioning groove, and the inner walls of the plurality of water inlet positioning grooves are each used to abut against the water inlet.
根据本实用新型实施例的多腔铸件切边装置,所述水口定位组件还包括与所述水口定位块数量一致的第二弹簧,多个所述第二弹簧的上端分别与多个所述水口定位块连接,多个所述第二弹簧的下端均与所述底板连接。According to the multi-cavity casting trimming device of the embodiment of the utility model, the sprue positioning assembly also includes second springs whose number is the same as the sprue positioning blocks, the upper ends of the plurality of second springs are respectively connected to the plurality of sprue positioning blocks, and the lower ends of the plurality of second springs are all connected to the bottom plate.
根据本实用新型实施例的多腔铸件切边装置,所述切断组件包括多个切刀块,多个所述切刀块与多个所述工件一一对应,多个所述切刀块的切断端分别用于切断多个所述工件与所述水口的连接处。According to the multi-cavity casting trimming device of the embodiment of the utility model, the cutting assembly includes a plurality of cutting blocks, the plurality of cutting blocks correspond one to one with the plurality of workpieces, and the cutting ends of the plurality of cutting blocks are respectively used to cut off the connection between the plurality of workpieces and the water outlet.
根据本实用新型实施例的多腔铸件切边装置,所述工件顶推组件包括多个工件顶推块和多个第三弹簧,多个所述切刀块上均开设有导向孔,多个所述工件顶推块分别穿设于多个所述导向孔内,所述工件顶推块的下表面设于所述切刀块的切断端的上方,多个所述第三弹簧的上端均与所述顶板的下表面连接,多个所述第三弹簧的下端分别与多个所述工件顶推块连接,多个所述导向孔的下端分别用于供多个工件穿设,以使多个所述工件顶推块的下表面分别与多个所述工件抵接,多个所述第三弹簧压缩,以使多个所述工件顶推块上升,并使多个所述切刀块的切断端分别切断多个所述工件与所述水口的连接处。According to the multi-cavity casting trimming device of the embodiment of the utility model, the workpiece pushing assembly includes multiple workpiece pushing blocks and multiple third springs, multiple cutting blocks are provided with guide holes, multiple workpiece pushing blocks are respectively inserted into the multiple guide holes, the lower surface of the workpiece pushing block is arranged above the cutting end of the cutting block, the upper ends of the multiple third springs are connected to the lower surface of the top plate, the lower ends of the multiple third springs are respectively connected to the multiple workpiece pushing blocks, the lower ends of the multiple guide holes are respectively used for multiple workpieces to pass through, so that the lower surfaces of the multiple workpiece pushing blocks are respectively in contact with the multiple workpieces, the multiple third springs are compressed to make the multiple workpiece pushing blocks rise, and make the cutting ends of the multiple cutting blocks respectively cut off the connection between the multiple workpieces and the water outlet.
根据本实用新型实施例的多腔铸件切边装置,所述水口顶推组件包括多个顶柱和多个第四弹簧,多个所述第四弹簧的上端均与所述顶板的下表面连接,多个所述第四弹簧的下端分别与多个所述顶柱连接,多个所述顶柱沿前后方向分布,多个所述顶柱的底面均用于与所述水口抵接,所述顶柱的底面设于所述工件顶推块的下表面的下方。According to the multi-cavity casting trimming device of the embodiment of the utility model, the water nozzle pushing assembly includes a plurality of push columns and a plurality of fourth springs, the upper ends of the plurality of fourth springs are connected to the lower surface of the top plate, the lower ends of the plurality of fourth springs are respectively connected to the plurality of push columns, the plurality of push columns are distributed along the front-to-back direction, the bottom surfaces of the plurality of push columns are used to abut against the water nozzle, and the bottom surface of the push column is arranged below the lower surface of the workpiece pushing block.
根据本实用新型实施例的多腔铸件切边装置,多个所述切刀块上均设有浇口刀块,所述浇口刀块用于切除所述工件上的浇口。According to the multi-cavity casting trimming device of the embodiment of the utility model, a plurality of the cutting blocks are each provided with a gate cutting block, and the gate cutting block is used to cut off the gate on the workpiece.
根据本实用新型实施例的多腔铸件切边装置,所述升降驱动组件包括气缸,所述气缸的活塞杆与所述底板连接。According to the multi-cavity casting trimming device of the embodiment of the utility model, the lifting drive assembly includes a cylinder, and the piston rod of the cylinder is connected to the bottom plate.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本实用新型做进一步的说明,其中:The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:
图1为本实用新型实施例的多腔铸件的结构示意图;FIG1 is a schematic structural diagram of a multi-cavity casting according to an embodiment of the present utility model;
图2为本实用新型实施例多腔铸件切边装置和多腔铸件的结构示意图;FIG2 is a schematic structural diagram of a multi-cavity casting trimming device and a multi-cavity casting according to an embodiment of the utility model;
图3为本实用新型实施例多腔铸件切边装置中的水口定位组件和工件定位组件的结构示意图;3 is a schematic structural diagram of a nozzle positioning assembly and a workpiece positioning assembly in a multi-cavity casting trimming device according to an embodiment of the utility model;
图4为本实用新型实施例多腔铸件切边装置中的切断组件、水口顶推组件和工件顶推组件的结构示意图;4 is a schematic structural diagram of a cutting assembly, a nozzle pushing assembly and a workpiece pushing assembly in a multi-cavity casting trimming device according to an embodiment of the utility model;
图5为本实用新型实施例多腔铸件切边装置中的切刀块、工件顶推块和顶柱的结构示意图;5 is a schematic structural diagram of a cutting block, a workpiece pushing block and a push column in a multi-cavity casting trimming device according to an embodiment of the utility model;
图6为本实用新型实施例多腔铸件切边装置中的切断组件、水口顶推组件和工件顶推组件的剖视结构示意图;6 is a schematic cross-sectional view of a cutting assembly, a nozzle pushing assembly and a workpiece pushing assembly in a multi-cavity casting trimming device according to an embodiment of the present invention;
图7为本实用新型实施例多腔铸件切边装置中切刀块和工件顶推块的结构示意图;7 is a schematic structural diagram of a cutting block and a workpiece pushing block in a multi-cavity casting trimming device according to an embodiment of the utility model;
附图标记:Reference numerals:
底板100;升降驱动组件110;顶板200;Bottom plate 100; lifting drive assembly 110; top plate 200;
水口定位组件300;水口定位块310;水口定位槽311;纵向定位槽312;横向定位槽313;第二弹簧320;The nozzle positioning assembly 300; the nozzle positioning block 310; the nozzle positioning groove 311; the longitudinal positioning groove 312; the transverse positioning groove 313; the second spring 320;
工件定位组件400;工件定位块410;第一弹簧420;第一导柱430;Workpiece positioning assembly 400; workpiece positioning block 410; first spring 420; first guide column 430;
切断组件500;切刀块510;导向孔511;浇口刀块520;Cutting assembly 500; cutting knife block 510; guide hole 511; gate knife block 520;
水口顶推组件600;顶柱610;第四弹簧620;The nozzle push assembly 600; the push column 610; the fourth spring 620;
工件顶推组件700;工件顶推块710;第三弹簧720。Workpiece pushing assembly 700 ; workpiece pushing block 710 ; third spring 720 .
具体实施方式DETAILED DESCRIPTION
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
在本实用新型的描述中,多个指的是两个以上。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present utility model, "a plurality" means more than two. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
参考图1至图4,本实用新型实施例的多腔铸件切边装置,包括:1 to 4, the multi-cavity casting trimming device of the embodiment of the utility model comprises:
底板100;Bottom plate 100;
水口定位组件300,水口定位组件300设于底板100的上表面上,水口定位组件300可与多腔铸件中的水口抵接,以使水口定位于水口定位组件300上;A sprue positioning assembly 300, which is disposed on the upper surface of the bottom plate 100, and the sprue positioning assembly 300 can abut against a sprue in a multi-cavity casting so that the sprue is positioned on the sprue positioning assembly 300;
工件定位组件400,工件定位组件400设于底板100的上表面上,工件定位组件400可与多腔铸件中的多个工件抵接,以使多个工件均定位于工件定位组件400上;A workpiece positioning assembly 400, which is disposed on the upper surface of the bottom plate 100, and can abut against a plurality of workpieces in the multi-cavity casting so that the plurality of workpieces are positioned on the workpiece positioning assembly 400;
顶板200,顶板200设于底板100的上方;A top plate 200 , the top plate 200 is disposed above the bottom plate 100 ;
水口顶推组件600,水口顶推组件600设于顶板200的下表面上,水口顶推组件600的顶推端可与水口抵接并由上而下顶推水口,以使水口抵压定位于水口定位组件300上;The nozzle pushing assembly 600 is disposed on the lower surface of the top plate 200. The pushing end of the nozzle pushing assembly 600 can abut against the nozzle and push the nozzle from top to bottom, so that the nozzle is pressed and positioned on the nozzle positioning assembly 300.
工件顶推组件700,工件顶推组件700设于顶板200的下表面上,工件顶推组件700的顶推端可与多个工件抵接并由上而下顶推多个工件,以使多个工件均抵压定位于工件定位组件400上,并使多个工件的下表面均处于同一水平面上;A workpiece pushing assembly 700, which is disposed on the lower surface of the top plate 200, and a pushing end of the workpiece pushing assembly 700 can abut against a plurality of workpieces and push the plurality of workpieces from top to bottom, so that the plurality of workpieces are pressed and positioned on the workpiece positioning assembly 400, and the lower surfaces of the plurality of workpieces are on the same horizontal plane;
切断组件500,切断组件500设于顶板200的下表面上,切断组件500的切断端可抵接于水口与多个工件的连接处,以使切断组件500的切断端将水口与多个工件的连接处同时切断;A cutting assembly 500, which is disposed on the lower surface of the top plate 200, and a cutting end of the cutting assembly 500 can abut against a connection between the nozzle and a plurality of workpieces, so that the cutting end of the cutting assembly 500 can simultaneously cut off the connection between the nozzle and the plurality of workpieces;
升降驱动组件110,升降驱动组件110可驱动底板100上升,以使水口顶推组件600的顶推端、工件顶推组件700的顶推端和切断组件500的切断端依次抵接于水口、多个工件和水口与多个工件的连接处。The lifting drive assembly 110 can drive the base plate 100 to rise so that the pushing end of the water nozzle pushing assembly 600, the pushing end of the workpiece pushing assembly 700 and the cutting end of the cutting assembly 500 are successively abutted against the water nozzle, multiple workpieces and the connection between the water nozzle and multiple workpieces.
可以理解的是,需要对多腔铸件进行切边时,操作人员首先将多腔铸件放置于底板100上的水口定位组件300和工件定位组件400上,使得水口定位组件300定位多腔铸件中的水口,并使得工件定位组件400定位多个工件。然后升降驱动组件110驱动底板100和底板100上的水口定位组件300、工件定位组件400和多腔铸件上升并靠近顶板200,水口顶推组件600的顶推端会首先抵接于水口定位组件300上的水口上;随着底板100的持续上升,在水口顶推组件600的顶推力下,水口抵压定位于水口定位组件300上。底板100继续上升,工件顶推组件700的顶推端抵接于工件定位组件400上的多个工件上,随着底板100的上升,工件顶推组件700顶推多个工件,使得多个工件抵压固定于工件定位组件400上,并使多个工件的下表面均处于同一水平面上。最后,底板100继续上升,切断组件500的切断端抵接于水口与多个工件的连接处,并将水口与多个工件的连接处同时切断,以得到成品工件。在本实用新型实施例的多腔铸件切边装置中,水口顶推组件600首先会顶推多腔铸件的水口,使得水口精准地定位于水口定位组件300上;接着工件顶推组件700顶推多腔铸件的多个工件,使得多个工件的下表面均处于同一水平面上,进而使得多个工件能够同时精准地定位于工件定位组件400上;最后,当水口和多个工件精准定位时,再使用切断组件500同时将水口与多个工件的连接处切断。该多腔铸件切边装置通过水口定位组件300和工件顶推组件700校正水口和多个工件的姿态,使得多个工件能够同时精准地定位于工件定位组件400上,一方面,不仅提高了多腔铸件切边装置的切边精准度,还提高了成品工件的良品率。另一方面,该多腔铸件切边装置能够一次加工出多个成品工件,有利于提高成品工件的制造效率。It is understandable that when it is necessary to trim the multi-cavity casting, the operator first places the multi-cavity casting on the nozzle positioning assembly 300 and the workpiece positioning assembly 400 on the bottom plate 100, so that the nozzle positioning assembly 300 positions the nozzle in the multi-cavity casting, and the workpiece positioning assembly 400 positions multiple workpieces. Then the lifting drive assembly 110 drives the bottom plate 100 and the nozzle positioning assembly 300, the workpiece positioning assembly 400 and the multi-cavity casting on the bottom plate 100 to rise and approach the top plate 200, and the pushing end of the nozzle pushing assembly 600 will first abut against the nozzle on the nozzle positioning assembly 300; as the bottom plate 100 continues to rise, under the pushing force of the nozzle pushing assembly 600, the nozzle is pressed and positioned on the nozzle positioning assembly 300. The bottom plate 100 continues to rise, and the pushing end of the workpiece pushing assembly 700 abuts against the multiple workpieces on the workpiece positioning assembly 400. As the bottom plate 100 rises, the workpiece pushing assembly 700 pushes the multiple workpieces, so that the multiple workpieces are pressed and fixed on the workpiece positioning assembly 400, and the lower surfaces of the multiple workpieces are all on the same horizontal plane. Finally, the bottom plate 100 continues to rise, and the cutting end of the cutting assembly 500 abuts against the connection between the nozzle and the multiple workpieces, and the connection between the nozzle and the multiple workpieces is cut off at the same time to obtain a finished workpiece. In the multi-cavity casting trimming device of the embodiment of the utility model, the nozzle push assembly 600 first pushes the nozzle of the multi-cavity casting, so that the nozzle is accurately positioned on the nozzle positioning assembly 300; then the workpiece push assembly 700 pushes the multiple workpieces of the multi-cavity casting, so that the lower surfaces of the multiple workpieces are all on the same horizontal plane, so that the multiple workpieces can be accurately positioned on the workpiece positioning assembly 400 at the same time; finally, when the nozzle and the multiple workpieces are accurately positioned, the cutting assembly 500 is used to simultaneously cut off the connection between the nozzle and the multiple workpieces. The multi-cavity casting trimming device corrects the posture of the nozzle and the multiple workpieces through the nozzle positioning assembly 300 and the workpiece push assembly 700, so that the multiple workpieces can be accurately positioned on the workpiece positioning assembly 400 at the same time. On the one hand, it not only improves the trimming accuracy of the multi-cavity casting trimming device, but also improves the yield rate of the finished workpiece. On the other hand, the multi-cavity casting trimming device can process multiple finished workpieces at one time, which is conducive to improving the manufacturing efficiency of the finished workpieces.
参考图3,工件定位组件400包括多个工件定位块410,多个工件定位块410与多个工件一一对应,多个工件定位块410分别用于定位多个工件。可以理解的是,多个工件定位块410的分布与多个工件的分布一致,使得每个工件定位块410都能够精准地定位与其对应的工件。3, the workpiece positioning assembly 400 includes a plurality of workpiece positioning blocks 410, and the plurality of workpiece positioning blocks 410 correspond to the plurality of workpieces one by one, and the plurality of workpiece positioning blocks 410 are respectively used to position the plurality of workpieces. It is understandable that the distribution of the plurality of workpiece positioning blocks 410 is consistent with the distribution of the plurality of workpieces, so that each workpiece positioning block 410 can accurately position the workpiece corresponding thereto.
参考图3,工件定位组件400还包括与工件定位块410数量一致的第一弹簧420,多个第一弹簧420的上端分别与多个工件定位块410连接,多个第一弹簧420的下端均与底板100连接。可以理解的是,在工件顶推组件700的作用下,第一弹簧420压缩并使工件定位块410有向上移动的趋势,提高了工件定位块410与工件之间的抵压力,进而提高了工件定位块410定位工件的精准度。作为本实用新型的一种实施例,工件定位块410上设有平行于上下方向的第一导柱430,底板100上设有第一导孔,第一导柱430穿设于第一导孔内。可以理解的是,在第一导孔的内壁和第一导柱430的导向作用下,使得工件定位块410的上下移动更为平稳。Referring to FIG3 , the workpiece positioning assembly 400 further includes a first spring 420 having the same number as the workpiece positioning block 410, the upper ends of the plurality of first springs 420 are respectively connected to the plurality of workpiece positioning blocks 410, and the lower ends of the plurality of first springs 420 are all connected to the bottom plate 100. It is understandable that under the action of the workpiece pushing assembly 700, the first spring 420 compresses and makes the workpiece positioning block 410 have a tendency to move upward, thereby increasing the pressure between the workpiece positioning block 410 and the workpiece, thereby increasing the accuracy of the workpiece positioning block 410 in positioning the workpiece. As an embodiment of the utility model, the workpiece positioning block 410 is provided with a first guide column 430 parallel to the up and down direction, and the bottom plate 100 is provided with a first guide hole, and the first guide column 430 is penetrated in the first guide hole. It is understandable that under the guiding action of the inner wall of the first guide hole and the first guide column 430, the up and down movement of the workpiece positioning block 410 is made more stable.
参考图3,水口定位组件300包括多个水口定位块310,多个水口定位块310沿前后方向分布,多个水口定位块310上均开设有水口定位槽311,多个水口定位槽311的内壁均用于与水口抵接。可以理解的是,多个水口定位块310沿前后方向分布,多个水口定位块310上均开设有水口定位槽311,使得水口能够同时穿设于多个水口定位槽311内并与多个水口定位槽311的内壁抵接,进而使得多个水口定位块310能够定位水口。在本实用新型实施例中,水口定位槽311包括纵向定位槽312和横向定位槽313,水口可与多个水口定位块310上的纵向定位槽312和横向定位槽313的内壁抵接。纵向定位槽312由于定位水口的本体,横向定位槽313用于定位水口上的分支。Referring to FIG3 , the water inlet positioning assembly 300 includes a plurality of water inlet positioning blocks 310, and the plurality of water inlet positioning blocks 310 are distributed along the front-to-back direction, and the plurality of water inlet positioning blocks 310 are provided with water inlet positioning grooves 311, and the inner walls of the plurality of water inlet positioning grooves 311 are used to abut against the water inlets. It can be understood that the plurality of water inlet positioning blocks 310 are distributed along the front-to-back direction, and the plurality of water inlet positioning blocks 310 are provided with water inlet positioning grooves 311, so that the water inlets can be simultaneously penetrated into the plurality of water inlet positioning grooves 311 and abut against the inner walls of the plurality of water inlet positioning grooves 311, thereby enabling the plurality of water inlet positioning blocks 310 to position the water inlets. In the embodiment of the utility model, the water inlet positioning grooves 311 include longitudinal positioning grooves 312 and transverse positioning grooves 313, and the water inlets can abut against the inner walls of the longitudinal positioning grooves 312 and transverse positioning grooves 313 on the plurality of water inlet positioning blocks 310. The longitudinal positioning groove 312 is used to position the main body of the water outlet, and the transverse positioning groove 313 is used to position the branch on the water outlet.
参考图3,水口定位组件300还包括与水口定位块310数量一致的第二弹簧320,多个第二弹簧320的上端分别与多个水口定位块310连接,多个第二弹簧320的下端均与底板100连接。可以理解的是,在水口顶推组件600的作用下,第二弹簧320压缩并使水口定位块310有向上移动的趋势,提高了水口定位槽311的内壁与水口之间的抵压力,进而提高了水口定位槽311定位水口的精准度。作为本实用新型的一种实施例,水口定位块310上设有平行于上下方向的第二导柱,底板100上设有第二导孔,第二导柱穿设于第二导孔内。可以理解的是,在第二导孔的内壁和第二导柱的导向作用下,使得水口定位块310的上下移动更为平稳。Referring to FIG3 , the water inlet positioning assembly 300 further includes a second spring 320 having the same number as the water inlet positioning block 310, the upper ends of the plurality of second springs 320 are respectively connected to the plurality of water inlet positioning blocks 310, and the lower ends of the plurality of second springs 320 are all connected to the bottom plate 100. It can be understood that under the action of the water inlet push assembly 600, the second spring 320 is compressed and makes the water inlet positioning block 310 tend to move upward, thereby increasing the pressure between the inner wall of the water inlet positioning groove 311 and the water inlet, thereby increasing the accuracy of the water inlet positioning groove 311 in positioning the water inlet. As an embodiment of the utility model, the water inlet positioning block 310 is provided with a second guide column parallel to the up and down direction, and the bottom plate 100 is provided with a second guide hole, and the second guide column is penetrated in the second guide hole. It can be understood that under the guiding action of the inner wall of the second guide hole and the second guide column, the up and down movement of the water inlet positioning block 310 is made more stable.
参考图4至图7,切断组件500包括多个切刀块510,多个切刀块510与多个工件一一对应,多个切刀块510分别用于切断多个工件与水口的连接处。可以理解的是,多个切刀块510的切断端即为切断组件500的切断端。升降驱动组件110驱动底板100上升的过程中,多个切刀块510的切断端先与多个工件与水口的连接处抵接,随着底板100的持续上升,多个切刀块510的切断端分别将多个工件与水口的连接处切断,进而使得多个工件从水口上脱离。切刀块510的刃口即为切刀块510的切断端。Referring to Figures 4 to 7, the cutting assembly 500 includes a plurality of cutting blocks 510, and the plurality of cutting blocks 510 correspond to the plurality of workpieces one by one, and the plurality of cutting blocks 510 are respectively used to cut the connection between the plurality of workpieces and the water outlet. It can be understood that the cutting ends of the plurality of cutting blocks 510 are the cutting ends of the cutting assembly 500. In the process of the lifting drive assembly 110 driving the bottom plate 100 to rise, the cutting ends of the plurality of cutting blocks 510 first abut against the connection between the plurality of workpieces and the water outlet, and as the bottom plate 100 continues to rise, the cutting ends of the plurality of cutting blocks 510 respectively cut off the connection between the plurality of workpieces and the water outlet, thereby causing the plurality of workpieces to detach from the water outlet. The cutting edge of the cutting block 510 is the cutting end of the cutting block 510.
参考图4至图7,工件顶推组件700包括多个工件顶推块710和多个第三弹簧720,多个切刀块510上均开设有导向孔511,多个工件顶推块710分别穿设于多个导向孔511内,工件顶推块710的下表面设于切刀块510的切断端的上方,多个第三弹簧720的上端均与顶板200的下表面连接,多个第三弹簧720的下端分别与多个工件顶推块710连接,多个导向孔511的下端分别用于供多个工件穿设,以使多个工件顶推块710的下表面分别与多个工件抵接,多个第三弹簧720压缩,以使多个工件顶推块710上升,并使多个切刀块510的切断端分别切断多个工件与水口的连接处。可以理解的是,升降驱动组件110驱动底板100和底板100上的多腔铸件上升的过程中,多腔组件上的多个工件首先会分别伸入多个切刀块510上的导向孔511的下端;接着,随着多个工件的持续上升,多个工件会分别与多个工件顶推块710的下表面抵接;多个工件继续上升,多个第三弹簧720压缩,在多个第三弹簧720的弹性力下,多个工件顶推块710均由上往下分别顶推多个工件,使得多个工件能够分别抵压于多个工件定位块410上,并使多个工件的下表面均处于同一水平面上。最后,当多个第三弹簧720压缩到一定程度后,多个切刀块510的切断端分别抵接于多个工件与水口的连接处,并将多个工件与水口的连接处切断。在本实用新型中,多个工件顶推块710的下表面即为工件顶推组件700的顶推端。4 to 7 , the workpiece pushing assembly 700 includes a plurality of workpiece pushing blocks 710 and a plurality of third springs 720. A plurality of cutting blocks 510 are provided with guide holes 511. The plurality of workpiece pushing blocks 710 are respectively inserted into the plurality of guide holes 511. The lower surface of the workpiece pushing blocks 710 is arranged above the cutting end of the cutting block 510. The upper ends of the plurality of third springs 720 are connected to the lower surface of the top plate 200. The lower ends of the plurality of third springs 720 are respectively connected to the plurality of workpiece pushing blocks 710. The lower ends of the plurality of guide holes 511 are respectively used for the plurality of workpieces to be inserted therethrough, so that the lower surfaces of the plurality of workpiece pushing blocks 710 are respectively in contact with the plurality of workpieces. The plurality of third springs 720 are compressed to cause the plurality of workpiece pushing blocks 710 to rise, and cause the cutting ends of the plurality of cutting blocks 510 to respectively cut off the connection between the plurality of workpieces and the water outlet. It can be understood that, during the process of the lifting drive assembly 110 driving the bottom plate 100 and the multi-cavity casting on the bottom plate 100 to rise, the multiple workpieces on the multi-cavity assembly will first extend into the lower ends of the guide holes 511 on the multiple cutting blocks 510 respectively; then, as the multiple workpieces continue to rise, the multiple workpieces will respectively abut against the lower surfaces of the multiple workpiece push blocks 710; the multiple workpieces continue to rise, the multiple third springs 720 are compressed, and under the elastic force of the multiple third springs 720, the multiple workpiece push blocks 710 push the multiple workpieces from top to bottom respectively, so that the multiple workpieces can be pressed against the multiple workpiece positioning blocks 410 respectively, and the lower surfaces of the multiple workpieces are all on the same horizontal plane. Finally, when the multiple third springs 720 are compressed to a certain extent, the cutting ends of the multiple cutting blocks 510 respectively abut against the connection between the multiple workpieces and the water outlet, and cut off the connection between the multiple workpieces and the water outlet. In the utility model, the lower surface of the multiple workpiece push blocks 710 is the push end of the workpiece push assembly 700.
参考图5,水口顶推组件600包括多个顶柱610和多个第四弹簧620,多个第四弹簧620的上端均与顶板200的下表面连接,多个第四弹簧620的下端分别与多个顶柱610连接,多个顶柱610的底面均用于与水口抵接,顶柱610的底面设于工件顶推块710的下表面的下方。可以理解的是,在多腔铸件上升的过程中,由于顶柱610的底面设于工件顶推块710的下表面的下方,故多腔铸件中的水口会先会与多个顶柱610的底面抵接,水口继续上升,多个第四弹簧620压缩,在多个第四弹簧620的弹性力下,多个顶柱610由上往下顶推水口,使得水口能够分别抵压于多个水口定位块310的水口定位槽311的内壁上,以使水口能被精准定位。多个第四弹簧620压缩到一定程度后,多个工件顶推块710的下表面才会分别于多个工件抵接。在本实用新型中,多个顶柱610的底面即为水口顶推组件600的顶推端。Referring to FIG. 5 , the nozzle push assembly 600 includes a plurality of push posts 610 and a plurality of fourth springs 620. The upper ends of the plurality of fourth springs 620 are connected to the lower surface of the top plate 200, and the lower ends of the plurality of fourth springs 620 are respectively connected to the plurality of push posts 610. The bottom surfaces of the plurality of push posts 610 are used to abut against the nozzles, and the bottom surfaces of the push posts 610 are arranged below the lower surface of the workpiece push block 710. It can be understood that in the process of the multi-cavity casting rising, since the bottom surface of the push posts 610 is arranged below the lower surface of the workpiece push block 710, the nozzles in the multi-cavity casting will first abut against the bottom surfaces of the plurality of push posts 610, and the nozzles continue to rise, and the plurality of fourth springs 620 are compressed. Under the elastic force of the plurality of fourth springs 620, the plurality of push posts 610 push the nozzles from top to bottom, so that the nozzles can be pressed against the inner walls of the nozzle positioning grooves 311 of the plurality of nozzle positioning blocks 310, so that the nozzles can be accurately positioned. After the fourth springs 620 are compressed to a certain extent, the lower surfaces of the workpiece pushing blocks 710 will respectively contact the workpieces. In the present invention, the bottom surfaces of the push columns 610 are the push ends of the nozzle pushing assembly 600 .
参考图4至图6,多个切刀块510上均设有浇口刀块520,浇口刀块520用于切除工件上的浇口。可以理解的是,多个切刀块510的切断端切断多个工件与水口的连接处时,多个浇口刀块520也同时将多个工件上的浇口切除。4 to 6, a plurality of cutting blade blocks 510 are provided with a gate blade block 520, and the gate blade block 520 is used to cut off the gate on the workpiece. It can be understood that when the cutting ends of the plurality of cutting blade blocks 510 cut off the connection between the plurality of workpieces and the water inlet, the plurality of gate blade blocks 520 also cut off the gates on the plurality of workpieces at the same time.
参考图2,升降驱动组件110包括气缸,气缸的活塞杆与底板100连接。在本实用新型中,多腔铸件切边装置是安装于切边设备中的,气缸的缸体与切边设备的机架连接,顶板200与切边设备的机架连接。2, the lifting drive assembly 110 includes a cylinder, and the piston rod of the cylinder is connected to the bottom plate 100. In the utility model, the multi-cavity casting trimming device is installed in the trimming equipment, the cylinder body of the cylinder is connected to the frame of the trimming equipment, and the top plate 200 is connected to the frame of the trimming equipment.
本实用新型实施例的多腔铸件切边装置的工作流程大致如下:The working process of the multi-cavity casting trimming device of the utility model embodiment is roughly as follows:
步骤一:操作人员将多腔铸件放置于多个工件定位块410和多个水口定位块310上,使得多个工件分别抵接于多个工件定位块410上,并使得水口穿设于多个水口定位块310上的水口定位槽311内;Step 1: The operator places the multi-cavity casting on the multiple workpiece positioning blocks 410 and the multiple nozzle positioning blocks 310, so that the multiple workpieces are respectively abutted against the multiple workpiece positioning blocks 410, and the nozzles are inserted into the nozzle positioning grooves 311 on the multiple nozzle positioning blocks 310;
步骤二:气缸驱动底板100上升,多个水口定位块310上的水口首先与多个顶柱610抵接;Step 2: The cylinder drives the bottom plate 100 to rise, and the nozzles on the nozzle positioning blocks 310 first abut against the top pillars 610;
步骤三:气缸继续驱动底板100上升,多个第四弹簧620压缩,在多个第四弹簧620的弹性力下,多个顶柱610顶推水口,使得水口抵压于多个水口定位块310上的水口定位槽311的内壁上;Step 3: The cylinder continues to drive the bottom plate 100 to rise, and the plurality of fourth springs 620 are compressed. Under the elastic force of the plurality of fourth springs 620, the plurality of push columns 610 push the water outlets, so that the water outlets are pressed against the inner walls of the water outlet positioning grooves 311 on the plurality of water outlet positioning blocks 310;
步骤四:气缸继续驱动底板100上升,多个第四弹簧620压缩,在多个第四弹簧620的弹性力下,多个顶柱610顶推水口,使得水口抵压于多个水口定位块310上的水口定位槽311的内壁上;Step 4: The cylinder continues to drive the bottom plate 100 to rise, and the plurality of fourth springs 620 are compressed. Under the elastic force of the plurality of fourth springs 620, the plurality of push columns 610 push the water outlets, so that the water outlets are pressed against the inner walls of the water outlet positioning grooves 311 on the plurality of water outlet positioning blocks 310;
步骤五:气缸继续驱动底板100上升,多个工件分别伸入多个切刀块510上的导向孔511的下端;Step 5: The cylinder continues to drive the bottom plate 100 to rise, and the multiple workpieces are respectively inserted into the lower ends of the guide holes 511 on the multiple cutting blocks 510;
步骤六:气缸继续驱动底板100上升,多个工件分别与多个工件顶推块710的下表面抵接;Step 6: The cylinder continues to drive the bottom plate 100 to rise, and the multiple workpieces are respectively in contact with the lower surfaces of the multiple workpiece pushing blocks 710;
步骤七:气缸继续驱动底板100上升,多个第三弹簧720压缩,在多个第三弹簧720的弹性力下,多个工件顶推块710分别顶推多个工件,使得多个工件分别抵压于多个工件定位块410上,进而使得多个工件的下表面均处于同一水平面上;Step 7: The cylinder continues to drive the bottom plate 100 to rise, and the plurality of third springs 720 are compressed. Under the elastic force of the plurality of third springs 720, the plurality of workpiece pushing blocks 710 push the plurality of workpieces respectively, so that the plurality of workpieces are respectively pressed against the plurality of workpiece positioning blocks 410, thereby making the lower surfaces of the plurality of workpieces all on the same horizontal plane;
步骤八:气缸继续驱动底板100上升,多个切刀块510的切断端分别抵接于多个工件与水口的连接处,并将多个工件与水口的连接处切断,与此同时,多个浇口刀块520分别将多个工件上的浇口切除;Step 8: The cylinder continues to drive the bottom plate 100 to rise, and the cutting ends of the plurality of cutting blade blocks 510 respectively abut against the connection between the plurality of workpieces and the nozzles, and cut off the connection between the plurality of workpieces and the nozzles. At the same time, the plurality of gate blade blocks 520 respectively cut off the gates on the plurality of workpieces;
步骤九:气缸驱动底板100下降,操作人员将多个工件定位块410上的成品工件拿走即可。Step nine: The cylinder drives the bottom plate 100 to descend, and the operator takes away the finished workpieces on the multiple workpiece positioning blocks 410 .
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
当然,本实用新型并不局限于上述实施方式,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出等同变形或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。Of course, the present invention is not limited to the above-mentioned embodiments, and technicians familiar with the field may make equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.
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