CN221754376U - Crankshaft straightening tool - Google Patents
Crankshaft straightening tool Download PDFInfo
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- CN221754376U CN221754376U CN202420280672.1U CN202420280672U CN221754376U CN 221754376 U CN221754376 U CN 221754376U CN 202420280672 U CN202420280672 U CN 202420280672U CN 221754376 U CN221754376 U CN 221754376U
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- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及曲轴技术领域,具体为一种曲轴校直工装。The utility model relates to the technical field of crankshafts, in particular to a crankshaft straightening tool.
背景技术Background Art
在曲轴制造中主要采用压力机对曲轴进行冷校直。其方法是用两个支撑块支撑曲轴,在曲轴的弯曲部位施加压力,使曲轴产生稳定的塑性变形,达到校直的目的。In crankshaft manufacturing, a press is mainly used to cold straighten the crankshaft. The method is to support the crankshaft with two support blocks and apply pressure to the bent part of the crankshaft to make the crankshaft produce stable plastic deformation to achieve the purpose of straightening.
经检索,公开号为:CN214639286U的中国实用新型专利,公开了一种简易的曲轴校直压直工装,包括工作台,工作台的台面上固定设置有固定曲轴支撑座及移动滑槽,移动滑槽内部配置有移动曲轴支撑座,固定曲轴支撑座与移动曲轴支撑座上设置有对应设置有用于安装且便于曲轴旋转的放置槽,工作台上还配置有曲轴校直装置及曲轴压直装置。本申请通过粘稠标记液留下的深浅标记,进而判断出曲轴的表面是否笔直。当曲轴表面出现凸面不笔直时,移动曲轴相应位置至曲轴压直装置下方,旋转把手使顶压头顶住曲轴凸起的位置,从而即可将曲轴凸起的位置进行压平,使曲轴表面笔直,保证曲轴的质量。After searching, the Chinese utility model patent with publication number: CN214639286U discloses a simple crankshaft straightening and straightening tool, including a workbench, a fixed crankshaft support seat and a movable slide groove are fixedly arranged on the workbench surface, a movable crankshaft support seat is arranged inside the movable slide groove, and the fixed crankshaft support seat and the movable crankshaft support seat are provided with corresponding placement grooves for installation and facilitating the rotation of the crankshaft. The workbench is also equipped with a crankshaft straightening device and a crankshaft straightening device. The present application determines whether the surface of the crankshaft is straight by the depth marks left by the viscous marking liquid. When the convex surface of the crankshaft is not straight, move the corresponding position of the crankshaft to the bottom of the crankshaft straightening device, rotate the handle to make the top pressure head press against the raised position of the crankshaft, so that the raised position of the crankshaft can be flattened, making the crankshaft surface straight and ensuring the quality of the crankshaft.
由对上述技术方案的分析可知,目前的曲轴校直工装,配备有两个位置固定的固定座,不能适应工件的长度变化,在对工件的弯曲部进行压直时,需要不断移动压直设备的位置,操作较为复杂。From the analysis of the above technical solutions, it can be seen that the current crankshaft straightening tooling is equipped with two fixed seats, which cannot adapt to the length changes of the workpiece. When straightening the bent part of the workpiece, the position of the straightening device needs to be constantly moved, and the operation is relatively complicated.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种曲轴校直工装,以解决上述背景技术中提出的目前的曲轴校直工装,配备有两个位置固定的固定座,不能适应工件的长度变化,在对工件的弯曲部进行压直时,需要不断移动压直设备的位置,操作较为复杂。The purpose of the utility model is to provide a crankshaft straightening tool to solve the problem that the current crankshaft straightening tool proposed in the above background technology is equipped with two fixed seats, which cannot adapt to the length change of the workpiece. When straightening the bent part of the workpiece, it is necessary to continuously move the position of the straightening device, which makes the operation more complicated.
为实现上述目的,本实用新型提供如下技术方案:一种曲轴校直工装,包括从操作台,所述操作台的表面对称设置有两个活动槽,所述活动槽的内部转动设置有丝杆,所述活动槽的内部活动设置有固定座,所述固定座的顶部设置有半圆槽,所述固定座的底端螺纹套接在所述丝杆的表面,所述操作台的两端均通过螺栓安装有步进电机,所述步进电机的输出端连接于所述丝杆。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crankshaft straightening tool, including an operating table, wherein two movable grooves are symmetrically arranged on the surface of the operating table, a screw rod is rotatably arranged inside the movable groove, a fixed seat is movably arranged inside the movable groove, a semicircular groove is arranged on the top of the fixed seat, and the bottom end of the fixed seat is threadedly sleeved on the surface of the screw rod, stepper motors are installed at both ends of the operating table by bolts, and the output end of the stepper motor is connected to the screw rod.
进一步的,所述活动槽内部且处于丝杆的一侧安设有导向杆,所述固定座的底端贯穿于所述导向杆。Furthermore, a guide rod is installed inside the movable groove and on one side of the screw rod, and the bottom end of the fixing seat passes through the guide rod.
进一步的,所述固定座的端面通过螺栓安装有滑动台,所述滑动台处于所述操作台的上方,所述滑动台的表面固定设置有顶块,所述顶块的表面设置有顶尖,所述顶尖与所述半圆槽处于同一水平线。Furthermore, a sliding table is installed on the end surface of the fixed seat by bolts, and the sliding table is located above the operating table. A top block is fixedly provided on the surface of the sliding table, and a top point is provided on the surface of the top block. The top point and the semicircular groove are on the same horizontal line.
进一步的,所述操作台的表面设置有凹槽,所述滑动台的底部设置有与所述凹槽相对应的凸块。Furthermore, a groove is arranged on the surface of the operating table, and a convex block corresponding to the groove is arranged on the bottom of the sliding table.
进一步的,所述凹槽暴露在所述操作台的外侧,所述凸块滑动安装在所述凹槽的内部。Furthermore, the groove is exposed on the outside of the operating table, and the protrusion is slidably installed inside the groove.
进一步的,所述操作台表面且处于两个所述固定座之间固定设置有支撑块。Furthermore, a support block is fixedly arranged on the surface of the operating table and between the two fixing seats.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过设置丝杆与步进电机,使得固定座能够通过丝杆的转动,在活动槽内移动,可以调整两个固定座之间的间距,能适应工件的长度变化,并且两个固定座均为独立设置,能始终将曲轴的弯曲部位移动至压直装置的正下方,结构简单,操作便捷。The utility model arranges a screw rod and a stepping motor so that the fixing seat can move in the movable groove through the rotation of the screw rod, and the distance between the two fixing seats can be adjusted to adapt to the change of the length of the workpiece. Moreover, the two fixing seats are independently arranged and can always move the bent part of the crankshaft to be directly below the straightening device. The utility model has a simple structure and is convenient to operate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种曲轴校直工装的立体图;FIG1 is a perspective view of a crankshaft straightening tool of the present invention;
图2为本实用新型一种曲轴校直工装的主视图;FIG2 is a front view of a crankshaft straightening tool of the present invention;
图3为本实用新型一种曲轴校直工装的图1中A处的放大图。FIG3 is an enlarged view of point A in FIG1 of a crankshaft straightening tool of the present invention.
图中:1、操作台;2、固定座;3、半圆槽;4、活动槽;5、丝杆;6、导向杆;7、滑动台;8、顶块;9、顶尖;10、凹槽;11、凸块;12、步进电机;13、支撑块。In the figure: 1. operating table; 2. fixed seat; 3. semicircular groove; 4. movable groove; 5. screw rod; 6. guide rod; 7. sliding table; 8. top block; 9. top; 10. groove; 11. protrusion; 12. stepping motor; 13. support block.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
请参阅图1-图3,本实用新型提供一种技术方案:一种曲轴校直工装,包括从操作台1,操作台1的表面对称设置有两个活动槽4,活动槽4的内部转动设置有丝杆5,活动槽4的内部活动设置有固定座2,固定座2的顶部设置有半圆槽3,固定座2的底端螺纹套接在丝杆5的表面,操作台1的两端均通过螺栓安装有步进电机12,步进电机12的输出端连接于丝杆5。通过设置丝杆5与步进电机12,使得固定座2能够通过丝杆5的转动,在活动槽4内移动,可以调整两个固定座2之间的间距,能适应工件的长度变化,并且两个固定座2均为独立设置,能始终将曲轴的弯曲部位移动至压直装置的正下方,结构简单,操作便捷。Please refer to Figures 1 to 3. The utility model provides a technical solution: a crankshaft straightening tool, including an operating table 1, the surface of the operating table 1 is symmetrically provided with two movable grooves 4, the movable groove 4 is provided with a screw rod 5 for rotation, the movable groove 4 is provided with a fixed seat 2 for movement, the top of the fixed seat 2 is provided with a semicircular groove 3, the bottom end of the fixed seat 2 is threadedly sleeved on the surface of the screw rod 5, and both ends of the operating table 1 are installed with a stepper motor 12 through bolts, and the output end of the stepper motor 12 is connected to the screw rod 5. By providing the screw rod 5 and the stepper motor 12, the fixed seat 2 can be moved in the movable groove 4 through the rotation of the screw rod 5, the spacing between the two fixed seats 2 can be adjusted, and the length change of the workpiece can be adapted, and the two fixed seats 2 are independently provided, and the bending part of the crankshaft can always be moved to the bottom of the straightening device, with a simple structure and convenient operation.
活动槽4内部且处于丝杆5的一侧安设有导向杆6,固定座2的底端贯穿于导向杆6。使得能够保证固定座2移动时的稳定性,提高固定座2对曲轴安装的稳定性。A guide rod 6 is arranged inside the movable groove 4 and on one side of the screw rod 5, and the bottom end of the fixed seat 2 passes through the guide rod 6. This ensures the stability of the fixed seat 2 when it moves, and improves the stability of the fixed seat 2 for mounting the crankshaft.
固定座2的端面通过螺栓安装有滑动台7,滑动台7处于操作台1的上方,滑动台7的表面固定设置有顶块8,顶块8的表面设置有顶尖9,顶尖9与半圆槽3处于同一水平线。使得顶尖9能够设置在曲轴的端部,对曲轴进行夹持,进一步保证曲轴在工作时的稳定性。The end surface of the fixed seat 2 is fixed with a sliding table 7 by bolts, and the sliding table 7 is above the operating table 1. A top block 8 is fixedly arranged on the surface of the sliding table 7, and a top 9 is arranged on the surface of the top block 8. The top 9 is on the same horizontal line as the semicircular groove 3. The top 9 can be arranged at the end of the crankshaft to clamp the crankshaft, further ensuring the stability of the crankshaft during operation.
操作台1的表面设置有凹槽10,滑动台7的底部设置有与凹槽10相对应的凸块11。由于滑动台7固定连接于固定座2,当固定座2发生移动时,滑动台7也会发生移动,从而在凹槽10与凸块11的配合下,能够加强滑动台7在移动时的稳定性。The surface of the operating table 1 is provided with a groove 10, and the bottom of the sliding table 7 is provided with a protrusion 11 corresponding to the groove 10. Since the sliding table 7 is fixedly connected to the fixed seat 2, when the fixed seat 2 moves, the sliding table 7 will also move, so that the cooperation between the groove 10 and the protrusion 11 can enhance the stability of the sliding table 7 when moving.
凹槽10暴露在操作台1的外侧,凸块11滑动安装在凹槽10的内部。使得方便工作人员对凹槽10的内部灌入润滑液,方便对凹槽10内部的灰尘进行清洁。The groove 10 is exposed outside the operating table 1, and the protrusion 11 is slidably installed inside the groove 10. It is convenient for the staff to pour lubricating liquid into the groove 10 and clean the dust inside the groove 10.
操作台1表面且处于两个固定座2之间固定设置有支撑块13。使得能够将曲轴的弯曲部有支撑的作用,提高装置结构的完整性。A support block 13 is fixedly arranged on the surface of the operating table 1 and between the two fixing seats 2, so that the bending part of the crankshaft can be supported, thereby improving the integrity of the device structure.
工作原理:首先通过设置丝杆5与步进电机12,使得固定座2能够通过丝杆5的转动,在活动槽4内移动,可以调整两个固定座2之间的间距,能适应工件的长度变化,并且两个固定座2均为独立设置,能始终将曲轴的弯曲部位移动至压直装置的正下方,然后当顶尖9对曲轴的端面进行夹持时,曲轴的端部则放置在半圆槽3的内部,最后再调整两个固定座2的位置,将曲轴的弯曲部设置在支撑块13的正上方。Working principle: First, by setting the screw rod 5 and the stepper motor 12, the fixed seat 2 can be moved in the movable groove 4 through the rotation of the screw rod 5, and the distance between the two fixed seats 2 can be adjusted to adapt to the change in the length of the workpiece. In addition, the two fixed seats 2 are independently set and can always move the bent part of the crankshaft to the bottom of the straightening device. Then, when the top 9 clamps the end face of the crankshaft, the end of the crankshaft is placed inside the semicircular groove 3. Finally, the positions of the two fixed seats 2 are adjusted to set the bent part of the crankshaft directly above the support block 13.
基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
Claims (6)
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