CN221753039U - A vertical double planetary mixer - Google Patents
A vertical double planetary mixer Download PDFInfo
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- CN221753039U CN221753039U CN202322791295.6U CN202322791295U CN221753039U CN 221753039 U CN221753039 U CN 221753039U CN 202322791295 U CN202322791295 U CN 202322791295U CN 221753039 U CN221753039 U CN 221753039U
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Abstract
Description
技术领域Technical Field
本实用新型属于双行星搅拌机技术领域,具体涉及一种立式双行星搅拌机。The utility model belongs to the technical field of double planetary mixers, and in particular relates to a vertical double planetary mixer.
背景技术Background Art
双行星混合机适合从粉体到高黏度、高密度的物料溶解、混合、混炼、反应工艺,可根据不同生产工艺及物料特点选择不同的搅拌桨,也可以称粘稠体搅拌机,是胶粘剂、偶联剂、增塑剂和催化剂等产品生产时经常使用到的搅拌设备,相比普通搅拌机更加高效,使用范围更广,搅拌机装有低速搅拌部件和高速分散部件,低速搅拌部件采用行星齿轮传动,搅拌桨在公转时也自转,使物料上下及四周运动,从而在较短的时间内达到理想的混合效果,但是在实际应用时,搅拌桨通常位置深度为固定设置通过旋转改变其搅拌位置,但是在桶内物料较多的情况下,搅拌桨位于桶内的深度位置保持不变,则会导致桶内靠近搅拌桨位置的物料易与搅拌桨接触搅拌,而较低位置和较高位置的物料则需要多次搅拌后才可能与搅拌桨进行接触参与搅拌,搅拌效率和效果受到影响,并且,搅拌桶与盖体之间对接时具有对物料进行阻挡的作用,但是机器在运行时会产生震动的情况,使搅拌桶与盖体之间容易产生缝隙物料遭到泄露的情况。The double planetary mixer is suitable for dissolving, mixing, kneading and reaction processes of materials ranging from powders to high viscosity and high density. Different stirring paddles can be selected according to different production processes and material characteristics. It can also be called a viscous mixer. It is a stirring equipment often used in the production of products such as adhesives, coupling agents, plasticizers and catalysts. Compared with ordinary mixers, it is more efficient and has a wider range of use. The mixer is equipped with a low-speed stirring component and a high-speed dispersing component. The low-speed stirring component adopts planetary gear transmission. The stirring paddle also rotates while revolving, so that the material moves up and down and around, thereby achieving an ideal mixing effect in a shorter time. However, in actual application, it is difficult to achieve the desired mixing effect. When in use, the stirring paddle is usually fixed in position and depth, and its stirring position can be changed by rotation. However, when there is a lot of material in the barrel, the depth of the stirring paddle in the barrel remains unchanged, which will cause the material near the stirring paddle in the barrel to be easily contacted and stirred by the stirring paddle, while the material at a lower and higher position may need to be stirred multiple times before it can contact and participate in stirring with the stirring paddle, affecting the stirring efficiency and effect. In addition, the stirring barrel and the cover body have the function of blocking the material when docked, but the machine will vibrate during operation, which makes it easy for a gap to form between the stirring barrel and the cover body, resulting in material leakage.
实用新型内容Utility Model Content
本实用新型提供了一种立式双行星搅拌机,具有提高双行星搅拌机搅拌效率和提高桶体运行时密闭性的特点。The utility model provides a vertical double planetary mixer, which has the characteristics of improving the mixing efficiency of the double planetary mixer and improving the airtightness of the barrel during operation.
本实用新型提供如下技术方案:包括支撑箱体、升降支板、动力分配箱、三个搅拌杆、料桶和桶盖,所述桶盖内壁滑动连接有连接盘,三个所述搅拌杆均转动连接于所述连接盘内壁,所述桶盖内设置有与所述连接盘对应的驱动轮,所述驱动轮侧壁对称分布有两个弧形凸块,所述弧形凸块滑动连接于所述桶盖顶端内壁和所述连接盘顶端,所述料桶顶端固定连接有上环,所述桶盖底端固定连接有与所述上环对应的下环,所述上环底端固定连接有对接环,所述下环顶端开设有环形槽,所述对接环插接于所述环形槽内壁。The utility model provides the following technical scheme: it includes a supporting box body, a lifting support plate, a power distribution box, three stirring rods, a material barrel and a barrel cover, the inner wall of the barrel cover is slidably connected with a connecting disk, the three stirring rods are rotatably connected to the inner wall of the connecting disk, a driving wheel corresponding to the connecting disk is arranged in the barrel cover, two arc-shaped protrusions are symmetrically distributed on the side wall of the driving wheel, the arc-shaped protrusions are slidably connected to the inner wall of the top end of the barrel cover and the top end of the connecting disk, the top end of the material barrel is fixedly connected with an upper ring, the bottom end of the barrel cover is fixedly connected with a lower ring corresponding to the upper ring, the bottom end of the upper ring is fixedly connected with a docking ring, the top end of the lower ring is provided with an annular groove, and the docking ring is plugged into the inner wall of the annular groove.
其中,三个所述搅拌杆内壁均滑动连接有驱动杆,所述驱动杆侧壁开设有与所述搅拌杆对应的限位槽,所述驱动杆底端固定连接有推板,所述推板与对应所述搅拌杆内壁之间固定连接有弹簧。Among them, the inner walls of the three stirring rods are slidably connected to driving rods, the side walls of the driving rods are provided with limiting grooves corresponding to the stirring rods, the bottom ends of the driving rods are fixedly connected to push plates, and springs are fixedly connected between the push plates and the corresponding inner walls of the stirring rods.
其中,所述桶盖内壁滑动连接有用以对所述驱动轮进行驱动的驱动电机,所述桶盖内壁开设有滑槽,所述驱动电机一端固定连接有凸型滑板,所述凸型滑板滑动连接于所述滑槽内壁。The inner wall of the barrel cover is slidably connected to a driving motor for driving the driving wheel, a slide groove is provided on the inner wall of the barrel cover, one end of the driving motor is fixedly connected to a convex slide plate, and the convex slide plate is slidably connected to the inner wall of the slide groove.
其中,所述凸型滑板侧壁转动连接有若干个滚珠,若干个所述滚珠均滑动连接于所述滑槽内壁。Wherein, the side wall of the convex slide is rotatably connected with a plurality of balls, and the plurality of balls are slidably connected to the inner wall of the slide groove.
其中,所述环形槽内壁滑动连接有滑动环,所述滑动环与所述对接环底端接触,所述环形槽内部设置有对所述滑动环进行推动的弹性元件。Wherein, a sliding ring is slidably connected to the inner wall of the annular groove, the sliding ring is in contact with the bottom end of the docking ring, and an elastic element for pushing the sliding ring is arranged inside the annular groove.
本实用新型的有益效果是:通过下环和环形槽的配合使用,从而使上环和下环能够利用对接环和下环的连接实现连接面的扩大,避免仅使用挤压的方式而容易发生泄露的情况,提高密闭性,并且防止料桶和桶盖水平方向发生滑动时出现缝隙的情况,提高稳定性,通过弧形凸块对连接盘进行上下方向的往复运动,使三个搅拌杆的侧壁搅拌桨能够实现上下方向的运动,对不同深度的物料均能够进行搅拌,无需多次搅拌各个深度位置的物料即可与搅拌桨进行接触参与搅拌,提高搅拌效率和效果。The beneficial effects of the utility model are as follows: through the coordinated use of the lower ring and the annular groove, the upper ring and the lower ring can utilize the connection between the docking ring and the lower ring to achieve the expansion of the connection surface, thereby avoiding the situation that leakage is easy to occur when only using the extrusion method, improving the airtightness, and preventing the appearance of gaps when the barrel and the barrel cover slide in the horizontal direction, thereby improving the stability, and through the arc-shaped protrusion, the connecting plate is reciprocated in the up and down directions, so that the side wall stirring paddles of the three stirring rods can achieve the up and down direction movement, and materials of different depths can be stirred. There is no need to stir the materials at each depth position multiple times, and the materials can contact with the stirring paddles for stirring, thereby improving the stirring efficiency and effect.
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为图1中A部的放大结构示意图;FIG2 is an enlarged schematic diagram of the structure of portion A in FIG1 ;
图3为本实用新型中动力分配箱等组件的正视剖面结构示意图;FIG3 is a front cross-sectional structural diagram of the power distribution box and other components of the utility model;
图4为图3中B部的放大结构示意图;FIG4 is an enlarged schematic diagram of the structure of portion B in FIG3 ;
图5为本实用新型中搅拌杆的正视剖面结构示意图;FIG5 is a schematic diagram of the front cross-sectional structure of the stirring rod in the utility model;
图6为本实用新型中驱动轮和弧形凸块的立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the driving wheel and the arc-shaped protrusion in the utility model.
图中:1、支撑箱体;11、升降支板;12、动力分配箱;13、搅拌杆;14、驱动杆;141、限位槽;142、推板;143、弹簧;2、料桶;21、桶盖;22、滑槽;3、连接盘;31、驱动轮;311、弧形凸块;32、驱动电机;33、凸型滑板;331、滚珠;4、上环;41、下环;42、对接环;43、环形槽;44、滑动环。In the figure: 1. Support box; 11. Lifting support plate; 12. Power distribution box; 13. Agitator rod; 14. Drive rod; 141. Limiting groove; 142. Push plate; 143. Spring; 2. Material barrel; 21. Barrel cover; 22. Slide groove; 3. Connecting plate; 31. Drive wheel; 311. Arc-shaped protrusion; 32. Drive motor; 33. Convex slide plate; 331. Ball; 4. Upper ring; 41. Lower ring; 42. Docking ring; 43. Annular groove; 44. Sliding ring.
具体实施方式DETAILED DESCRIPTION
请参阅图1-图6,本实用新型提供以下技术方案:包括支撑箱体1、升降支板11、动力分配箱12、三个搅拌杆13、料桶2和桶盖21,桶盖21内壁滑动连接有连接盘3,三个搅拌杆13均转动连接于连接盘3内壁,桶盖21内设置有与连接盘3对应的驱动轮31,驱动轮31侧壁对称分布有两个弧形凸块311,弧形凸块311滑动连接于桶盖21顶端内壁和连接盘3顶端,料桶2顶端固定连接有上环4,桶盖21底端固定连接有与上环4对应的下环41,上环4底端固定连接有对接环42,下环41顶端开设有环形槽43,对接环42插接于环形槽43内壁。Please refer to Figures 1 to 6. The utility model provides the following technical solutions: it includes a supporting box body 1, a lifting support plate 11, a power distribution box 12, three stirring rods 13, a barrel 2 and a barrel cover 21. The inner wall of the barrel cover 21 is slidably connected to a connecting disk 3. The three stirring rods 13 are rotatably connected to the inner wall of the connecting disk 3. A driving wheel 31 corresponding to the connecting disk 3 is arranged in the barrel cover 21. Two arc-shaped protrusions 311 are symmetrically distributed on the side wall of the driving wheel 31. The arc-shaped protrusions 311 are slidably connected to the inner wall of the top end of the barrel cover 21 and the top of the connecting disk 3. The top of the barrel 2 is fixedly connected to an upper ring 4, the bottom of the barrel cover 21 is fixedly connected to a lower ring 41 corresponding to the upper ring 4, the bottom of the upper ring 4 is fixedly connected to a docking ring 42, the top of the lower ring 41 is provided with an annular groove 43, and the docking ring 42 is inserted into the inner wall of the annular groove 43.
本实施方案中:支撑箱体1对装置各组件进行支撑,升降支板11对动力分配箱12进行支撑和垂直方向的驱动,动力分配箱12顶端安装有对三个搅拌杆13进行驱动的驱动部件,三个搅拌杆13通过齿轮进行传动,从而使三个搅拌杆13能够实现同步旋转,连接盘3通过自身通孔与搅拌杆13对接,搅拌杆13自转时能够在连接盘3通孔中进行旋转,并且连接盘3与三个搅拌杆13垂直位置为固定状态,从而使连接盘3的上下运动能够对三个搅拌杆13施加牵引力,进而使三个搅拌杆13能够跟随连接盘3进行垂直方向的运动,驱动轮31对两个弧形凸块311进行支撑和驱动,驱动轮31和弧形凸块311均与连接盘3进行滑动,驱动轮31带动两个弧形凸块311旋转时,两个弧形凸块311利用自身凸起的特点对连接盘3进行下压作业,并且两个弧形凸块311上下垂直对应时,上方弧形凸块311受到桶盖21的限位带动驱动轮31向下位移,从而使两个弧形凸块311能够同时对连接盘3进行驱动,进而使连接盘3实现上下方向的往复运动,连接盘3带动三个搅拌杆13进行上下方向的往复运动,使三个搅拌杆13的侧壁搅拌桨能够实现上下方向的运动,对不同深度的物料均能够进行搅拌,无需多次搅拌各个深度位置的物料即可与搅拌桨进行接触参与搅拌,提高搅拌效率和效果,料桶2对物料进行承载,便于搅拌作业,动力分配箱12对桶盖21进行支撑,桶盖21和料桶2进行对接时实现封闭对物料进行搅拌,桶盖21带动上环4与下环41进行对接,上环4带动对接环42插入环形槽43中,从而使上环4和下环41能够利用对接环42和下环41的连接实现连接面的扩大,避免仅使用挤压的方式而容易发生泄露的情况,提高密闭性,并且防止料桶2和桶盖21水平方向发生滑动时出现缝隙的情况,提高稳定性。In this embodiment: the support box 1 supports the various components of the device, the lifting support plate 11 supports and vertically drives the power distribution box 12, and a driving component for driving three stirring rods 13 is installed on the top of the power distribution box 12. The three stirring rods 13 are driven by gears, so that the three stirring rods 13 can rotate synchronously, and the connecting plate 3 is connected to the stirring rod 13 through its own through hole. When the stirring rod 13 rotates, it can rotate in the through hole of the connecting plate 3, and the vertical position of the connecting plate 3 and the three stirring rods 13 is fixed, so The up and down movement of the connecting plate 3 can exert traction on the three stirring rods 13, so that the three stirring rods 13 can follow the connecting plate 3 to move in the vertical direction. The driving wheel 31 supports and drives the two arc-shaped protrusions 311. The driving wheel 31 and the arc-shaped protrusions 311 slide with the connecting plate 3. When the driving wheel 31 drives the two arc-shaped protrusions 311 to rotate, the two arc-shaped protrusions 311 use their own convex characteristics to press the connecting plate 3 downward, and when the two arc-shaped protrusions 311 correspond vertically up and down, the upper arc-shaped protrusion 311 is supported by the barrel cover. The limit of 21 drives the driving wheel 31 to move downward, so that the two arc-shaped protrusions 311 can drive the connecting plate 3 at the same time, thereby making the connecting plate 3 realize reciprocating motion in the up-and-down direction, and the connecting plate 3 drives the three stirring rods 13 to reciprocate in the up-and-down direction, so that the side wall stirring paddles of the three stirring rods 13 can realize up-and-down movement, and materials of different depths can be stirred, and materials at different depths can be contacted with the stirring paddles for stirring without stirring multiple times, thereby improving the stirring efficiency and effect, and the material barrel 2 carries the material for easy stirring During mixing operation, the power distribution box 12 supports the barrel cover 21, and when the barrel cover 21 and the material barrel 2 are docked, a closed state is achieved to stir the materials. The barrel cover 21 drives the upper ring 4 to dock with the lower ring 41, and the upper ring 4 drives the docking ring 42 to insert into the annular groove 43, so that the upper ring 4 and the lower ring 41 can utilize the connection between the docking ring 42 and the lower ring 41 to expand the connection surface, avoid leakage that is prone to occur when only using the extrusion method, improve the airtightness, and prevent the appearance of gaps when the material barrel 2 and the barrel cover 21 slide in the horizontal direction, thereby improving stability.
三个搅拌杆13内壁均滑动连接有驱动杆14,驱动杆14侧壁开设有与搅拌杆13对应的限位槽141,驱动杆14底端固定连接有推板142,推板142与对应搅拌杆13内壁之间固定连接有弹簧143;驱动杆14对对应搅拌杆13进行支撑和传动,驱动杆14通过限位槽141与搅拌杆13内壁的凸起进行连接,实现驱动杆14旋转时搅拌杆13能够跟随旋转,三个驱动杆14通过尺寸进行传动连接,实现行星运动,弹簧143通过推板142对驱动杆14进行推动,从而使三个驱动杆14能够拥有向上运动的力,便于驱动杆14带动连接盘3向上运动跟随弧形凸块311的下压驱动间隙进行上下运动。The inner walls of the three stirring rods 13 are all slidably connected with driving rods 14, and the side walls of the driving rods 14 are provided with limiting grooves 141 corresponding to the stirring rods 13, and the bottom ends of the driving rods 14 are fixedly connected with push plates 142, and springs 143 are fixedly connected between the push plates 142 and the corresponding inner walls of the stirring rods 13; the driving rods 14 support and transmit the corresponding stirring rods 13, and the driving rods 14 are connected to the protrusions on the inner walls of the stirring rods 13 through the limiting grooves 141, so that the stirring rods 13 can rotate along with the driving rods 14 when the driving rods 14 rotate. The three driving rods 14 are connected by transmission through size to realize planetary motion, and the springs 143 push the driving rods 14 through the pushing plates 142, so that the three driving rods 14 can have the force to move upward, so that the driving rods 14 can drive the connecting disk 3 to move upward and follow the downward driving gap of the arc-shaped protrusion 311 to move up and down.
桶盖21内壁滑动连接有用以对驱动轮31进行驱动的驱动电机32,桶盖21内壁开设有滑槽22,驱动电机32一端固定连接有凸型滑板33,凸型滑板33滑动连接于滑槽22内壁;滑槽22对驱动电机32进行滑动导向和限位,防止驱动电机32带动驱动电机32与之脱离,从而使驱动电机32能够跟随驱动轮31进行上下方向的运动,并且使驱动电机32能够对驱动轮31进行稳定的输出旋转动力。The inner wall of the barrel cover 21 is slidably connected to a driving motor 32 for driving the driving wheel 31. A slide groove 22 is provided on the inner wall of the barrel cover 21. A convex slide plate 33 is fixedly connected to one end of the driving motor 32. The convex slide plate 33 is slidably connected to the inner wall of the slide groove 22; the slide groove 22 guides and limits the driving motor 32 for sliding, preventing the driving motor 32 from driving the driving motor 32 to separate from it, so that the driving motor 32 can follow the driving wheel 31 to move in the up and down directions, and the driving motor 32 can stably output rotational power to the driving wheel 31.
凸型滑板33侧壁转动连接有若干个滚珠331,若干个滚珠331均滑动连接于滑槽22内壁;凸型滑板33在滑槽22内壁上下滑动时,凸型滑板33带动若干个滚珠331在滑槽22内壁滑动,若干个滚珠331减少了凸型滑板33与滑槽22之间的滑动摩擦阻力和摩擦损耗。The side wall of the convex slide plate 33 is rotatably connected to a plurality of balls 331, and the plurality of balls 331 are slidably connected to the inner wall of the slide groove 22; when the convex slide plate 33 slides up and down on the inner wall of the slide groove 22, the convex slide plate 33 drives the plurality of balls 331 to slide on the inner wall of the slide groove 22, and the plurality of balls 331 reduce the sliding friction resistance and friction loss between the convex slide plate 33 and the slide groove 22.
环形槽43内壁滑动连接有滑动环44,滑动环44与对接环42底端接触,环形槽43内部设置有对滑动环44进行推动的弹性元件;上环4和下环41对接时,对接环42下压滑动环44,使滑动环44向环形槽43内部滑动,对接环42得以插入环形槽43内部,搅拌工作结束时,环形槽43内部弹性元件推动环形槽43向上运动,从而使存在于环形槽43凹槽内部的物料能够推出环形槽43内部,便于清理。A sliding ring 44 is slidably connected to the inner wall of the annular groove 43, and the sliding ring 44 contacts the bottom end of the docking ring 42. An elastic element is provided inside the annular groove 43 to push the sliding ring 44. When the upper ring 4 and the lower ring 41 are docked, the docking ring 42 presses down the sliding ring 44 to make the sliding ring 44 slide into the annular groove 43, and the docking ring 42 is inserted into the annular groove 43. When the stirring work is completed, the elastic element inside the annular groove 43 pushes the annular groove 43 to move upward, so that the material existing in the groove of the annular groove 43 can be pushed out of the annular groove 43 for easy cleaning.
本实用新型的工作原理及使用流程:当装置使用时,桶盖21带动上环4与料桶2上的下环41进行对接,对接环42下压滑动环44,使滑动环44向环形槽43内部滑动,对接环42得以插入环形槽43内部,从而使上环4和下环41能够利用对接环42和下环41的连接实现连接面的扩大,避免仅使用挤压的方式而容易发生泄露的情况,提高密闭性,并且防止料桶2和桶盖21水平方向发生滑动时出现缝隙的情况,提高稳定性,控制驱动部件通过动力分配箱12内部传动齿轮和齿环分配动力对三个驱动杆14进行驱动旋转,驱动杆14带动对应搅拌杆13进行旋转,同时控制驱动电机32带动驱动轮31旋转,两个弧形凸块311利用自身凸起的特点对连接盘3进行下压作业,弹簧143通过推板142对驱动杆14进行推动,从而使三个驱动杆14能够拥有向上运动的力,便于驱动杆14带动连接盘3向上运动跟随弧形凸块311的下压驱动间隙进行上下运动,进而使连接盘3和三个搅拌杆13实现上下方向的往复运动,使三个搅拌杆13的侧壁搅拌桨能够实现上下方向的运动,对不同深度的物料均能够进行搅拌,无需多次搅拌各个深度位置的物料即可与搅拌桨进行接触参与搅拌,提高搅拌效率和效果。The working principle and use process of the utility model are as follows: when the device is used, the barrel cover 21 drives the upper ring 4 to dock with the lower ring 41 on the barrel 2, and the docking ring 42 presses down the sliding ring 44, so that the sliding ring 44 slides into the annular groove 43, and the docking ring 42 is inserted into the annular groove 43, so that the upper ring 4 and the lower ring 41 can use the connection between the docking ring 42 and the lower ring 41 to expand the connection surface, avoid leakage that is easy to occur when only using the extrusion method, improve the airtightness, and prevent the barrel 2 and the barrel cover 21 from sliding in the horizontal direction. The gap is prevented, and the stability is improved. The control driving component distributes power to the three driving rods 14 through the internal transmission gears and gear rings of the power distribution box 12, and the driving rods 14 drive the corresponding stirring rods 1 3 is rotated, and the driving motor 32 is controlled to drive the driving wheel 31 to rotate. The two arc-shaped protrusions 311 use their own protruding characteristics to press down the connecting plate 3. The spring 143 pushes the driving rod 14 through the push plate 142, so that the three driving rods 14 can have the force to move upward, which is convenient for the driving rod 14 to drive the connecting plate 3 to move upward and follow the downward driving gap of the arc-shaped protrusion 311 to move up and down, thereby making the connecting plate 3 and the three stirring rods 13 realize reciprocating motion in the up and down direction, and making the side wall stirring paddles of the three stirring rods 13 realize the up and down direction movement, so that materials of different depths can be stirred, and materials at different depths can be contacted with the stirring paddles for stirring without multiple stirring, thereby improving the stirring efficiency and effect.
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