CN221745558U - A multi-channel variable flow balanced water cooler - Google Patents

A multi-channel variable flow balanced water cooler Download PDF

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CN221745558U
CN221745558U CN202323636057.4U CN202323636057U CN221745558U CN 221745558 U CN221745558 U CN 221745558U CN 202323636057 U CN202323636057 U CN 202323636057U CN 221745558 U CN221745558 U CN 221745558U
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flow
energy water
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test system
new energy
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王晶
沙海勇
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Suzhou Xinneng Xianfeng Testing Technology Co ltd
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Suzhou Xinneng Xianfeng Testing Technology Co ltd
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Abstract

The utility model discloses a multichannel variable flow balance water cooler, which comprises new energy water cooler test system equipment and two battery packs, wherein a system control panel is fixedly arranged at the top of the front surface of the new energy water cooler test system equipment, a marking block is fixedly arranged at one corner of the top of the new energy water cooler test system equipment, two flow pipelines are fixedly connected to the bottom of the other side of the new energy water cooler test system equipment, a dynamic differential pressure balance valve and a dynamic flow balance valve are sequentially and fixedly arranged on the surfaces of the two flow pipelines, one ends of the two flow pipelines are fixedly connected with three-way branch pipes, and two ends of one three-way branch pipe are fixedly connected with flow inlets; the device is provided with multiple channels, dynamic differential pressure balance valves and dynamic flow balance valves, and is used for controlling flow, pressure and other technologies; the energy consumption cost is saved in the use of the equipment.

Description

一种多通道可变流量均衡水冷机A multi-channel variable flow balanced water cooler

技术领域Technical Field

本实用新型涉及新能源电池系统水冷循环测试及热管理效果评估技术领域,具体为一种多通道可变流量均衡水冷机。The utility model relates to the technical field of water cooling cycle testing and thermal management effect evaluation of new energy battery systems, and specifically is a multi-channel variable flow balanced water cooler.

背景技术Background Art

新能源水冷机测试系统设备流量进出口只有一套,两套电池系统同时进行检测验证,需要增加双通阀,但存在流量不可控、精度不满足且支流有压差等弊端,无法同时满足检测要求,检测资源达不到最佳使用效果。The new energy water-cooled machine test system has only one set of flow inlet and outlet. To test and verify the two battery systems at the same time, a two-way valve needs to be added. However, there are disadvantages such as uncontrollable flow, insufficient accuracy and pressure difference in tributaries. It is impossible to meet the testing requirements at the same time, and the testing resources cannot achieve the best use effect.

传统的水冷机具有以下缺陷:Traditional water chillers have the following defects:

(1)在使用传统的水冷机时,由于使用新能源水冷机测试系统设备只具备一个的新能源电池包,导致只能检测单一通道;(1) When using a traditional water-cooled machine, the new energy water-cooled machine test system only has one new energy battery pack, so only a single channel can be tested;

(2)在使用传统的水冷机时,由于多个通道流量和压力技术无法可控,导致无法使用多通道。(2) When using a traditional water chiller, multiple channels cannot be used because the flow and pressure technology of multiple channels cannot be controlled.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种多通道可变流量均衡水冷机,以解决上述背景技术中提出的在使用传统的水冷机时,由于使用新能源水冷机测试系统设备只具备一个的新能源电池包,导致只能检测单一通道;在使用传统的水冷机时,由于多个通道流量和压力技术无法可控,导致无法使用多通道的问题。The purpose of the utility model is to provide a multi-channel variable flow balanced water cooler to solve the problem raised in the above background technology that when using a traditional water cooler, since the new energy water cooler test system equipment only has one new energy battery pack, only a single channel can be detected; when using a traditional water cooler, since the flow and pressure technology of multiple channels cannot be controlled, multiple channels cannot be used.

为实现上述目的,本实用新型提供如下技术方案:一种多通道可变流量均衡水冷机,包括新能源水冷机测试系统设备和两个电池包,所述新能源水冷机测试系统设备正面的顶部固定安装有系统控制面板,所述新能源水冷机测试系统设备顶部的一个边角固定设置有标记块,所述新能源水冷机测试系统设备另一侧的底部固定连接有两个流量管道,两个所述流量管道的表面均依次固定安装有动态压差平衡阀和动态流量平衡阀,两个所述流量管道的一端均固定连接有三通分管,其中一个所述三通分管的两端均固定连接有流量进口,另一个所述三通分管的两端均固定连接有流量出口,两个所述流量进口和两个流量出口的表面均固定安装有电池系统检测连接器,多个所述电池系统检测连接器的表面均固定连接有连接电线,两个所述电池包底部的一侧均固定连接有进口连接检测管,两个所述电池包底部的另一侧均固定连接有出口连接检测管,两个所述进口连接检测管的底部分别与两个流量进口上的电池系统检测连接器之间固定连接有连接电线,同理两个所述出口连接检测管的底部分别与两个流量出口上的电池系统检测连接器之间固定连接有连接电线,连接电线用于电池系统检测连接器和流量出口进行连接。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-channel variable flow balanced water cooler, including a new energy water cooler test system device and two battery packs, a system control panel is fixedly installed on the top of the front of the new energy water cooler test system device, a marking block is fixedly set at a corner of the top of the new energy water cooler test system device, and two flow pipes are fixedly connected to the bottom of the other side of the new energy water cooler test system device, and a dynamic pressure difference balancing valve and a dynamic flow balancing valve are fixedly installed on the surfaces of the two flow pipes in turn, and one end of the two flow pipes is fixedly connected to a three-way branch pipe, and both ends of one of the three-way branch pipes are fixedly connected to a flow inlet, and both ends of the other three-way branch pipe are fixedly connected to a flow inlet. Both are fixedly connected with flow outlets, battery system detection connectors are fixedly installed on the surfaces of the two flow inlets and the two flow outlets, connecting wires are fixedly connected on the surfaces of multiple battery system detection connectors, one side of the bottom of the two battery packs is fixedly connected with an inlet connection detection tube, the other side of the bottom of the two battery packs is fixedly connected with an outlet connection detection tube, the bottoms of the two inlet connection detection tubes are respectively fixedly connected with connecting wires between the battery system detection connectors on the two flow inlets, and similarly, the bottoms of the two outlet connection detection tubes are respectively fixedly connected with connecting wires between the battery system detection connectors on the two flow outlets, and the connecting wires are used to connect the battery system detection connectors and the flow outlets.

优选的,所述新能源水冷机测试系统设备的底部固定设置有底座,所述底座的底部固定设置有呈矩形分布的万向轮,万向轮用于设备移动。Preferably, a base is fixedly provided at the bottom of the new energy water-cooling machine testing system equipment, and universal wheels distributed in a rectangular shape are fixedly provided at the bottom of the base, and the universal wheels are used for moving the equipment.

优选的,所述新能源水冷机测试系统设备正面中部的一侧固定安装有急停开关,急停开关用于急停设备。Preferably, an emergency stop switch is fixedly installed on one side of the middle of the front of the new energy water-cooling machine testing system equipment, and the emergency stop switch is used to emergency stop the equipment.

优选的,所述新能源水冷机测试系统设备正面中部的另一侧固定安装有复位开关,复位开关用于设备复位。Preferably, a reset switch is fixedly installed on the other side of the middle of the front of the new energy water-cooling machine testing system equipment, and the reset switch is used to reset the equipment.

优选的,所述新能源水冷机测试系统设备的一侧开设有多个均匀分布的散热口,散热口用于设备散热。Preferably, a plurality of evenly distributed heat dissipation openings are provided on one side of the new energy water-cooling machine test system equipment, and the heat dissipation openings are used for heat dissipation of the equipment.

优选的,所述新能源水冷机测试系统设备顶端的中部固定安装有顶风机,顶风机用于设备散热。Preferably, a top fan is fixedly installed in the middle of the top of the new energy water-cooling machine testing system equipment, and the top fan is used for equipment heat dissipation.

优选的,两个所述电池包的背面均固定设置有挂钩,挂钩用于安装电池包。Preferably, hooks are fixedly provided on the backs of the two battery packs, and the hooks are used to install the battery packs.

优选的,所述新能源水冷机测试系统设备另一侧的两端分别固定安装有位于流量管道上方的流量表和压力表,流量表和压力表用于检测流量和压力。Preferably, a flow meter and a pressure gauge located above the flow pipe are fixedly installed at both ends of the other side of the new energy water-cooling machine testing system equipment, and the flow meter and the pressure gauge are used to detect the flow rate and pressure.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

一、优化了资源利用,一通道升级为多个通道;1. Optimized resource utilization, upgrading one channel to multiple channels;

二、设备多通道、动态压差平衡阀和动态流量平衡阀,用于流量和压力等技术可控;2. Equipment with multiple channels, dynamic differential pressure balancing valve and dynamic flow balancing valve, which are used for technical control of flow and pressure;

三、设备使用中节约了能耗成本。3. Energy consumption costs are saved during the use of the equipment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的立体图;Fig. 1 is a perspective view of the utility model;

图2为本实用新型的左视图;Fig. 2 is a left side view of the utility model;

图3为本实用新型的电池包左视图。FIG3 is a left side view of the battery pack of the present invention.

图中:1、新能源水冷机测试系统设备;2、系统控制面板;3、急停开关;4、复位开关;5、底座;6、万向轮;7、标记块;8、顶风机;9、流量表;10、压力表;11、散热口;12、流量管道;13、动态压差平衡阀;14、动态流量平衡阀;15、三通分管;16、流量进口;17、流量出口;18、电池系统检测连接器;19、连接电线;20、挂钩;21、电池包;22、进口连接检测管;23、出口连接检测管。In the figure: 1. New energy water cooler test system equipment; 2. System control panel; 3. Emergency stop switch; 4. Reset switch; 5. Base; 6. Universal wheel; 7. Marking block; 8. Top fan; 9. Flow meter; 10. Pressure gauge; 11. Heat dissipation port; 12. Flow pipe; 13. Dynamic pressure difference balancing valve; 14. Dynamic flow balancing valve; 15. Three-way branch pipe; 16. Flow inlet; 17. Flow outlet; 18. Battery system detection connector; 19. Connecting wires; 20. Hook; 21. Battery pack; 22. Inlet connection detection tube; 23. Outlet connection detection tube.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

请参阅图1-3,本实用新型提供了一种多通道可变流量均衡水冷机,包括新能源水冷机测试系统设备1和两个电池包21,新能源水冷机测试系统设备1正面的顶部固定安装有系统控制面板2,新能源水冷机测试系统设备1顶部的一个边角固定设置有标记块7,新能源水冷机测试系统设备1另一侧的底部固定连接有两个流量管道12,两个流量管道12的表面均依次固定安装有动态压差平衡阀13和动态流量平衡阀14,两个流量管道12的一端均固定连接有三通分管15,其中一个三通分管15的两端均固定连接有流量进口16,另一个三通分管15的两端均固定连接有流量出口17,两个流量进口16和两个流量出口17的表面均固定安装有电池系统检测连接器18,多个电池系统检测连接器18的表面均固定连接有连接电线19,两个电池包21底部的一侧均固定连接有进口连接检测管22,两个电池包21底部的另一侧均固定连接有出口连接检测管23,两个进口连接检测管22的底部分别与两个流量进口16上的电池系统检测连接器18之间固定连接有连接电线19,同理两个出口连接检测管23的底部分别与两个流量出口17上的电池系统检测连接器18之间固定连接有连接电线19。Please refer to Figures 1-3. The utility model provides a multi-channel variable flow balanced water chiller, including a new energy water chiller test system device 1 and two battery packs 21. A system control panel 2 is fixedly installed on the top of the front of the new energy water chiller test system device 1. A marking block 7 is fixedly set at a corner of the top of the new energy water chiller test system device 1. Two flow pipes 12 are fixedly connected to the bottom of the other side of the new energy water chiller test system device 1. Dynamic pressure difference balancing valves 13 and dynamic flow balancing valves 14 are fixedly installed on the surfaces of the two flow pipes 12 in turn. One end of the two flow pipes 12 is fixedly connected to a three-way branch pipe 15, and both ends of one of the three-way branch pipes 15 are fixedly connected to a flow inlet 16, and the other three-way branch pipe 1 5 are fixedly connected with flow outlets 17 at both ends, battery system detection connectors 18 are fixedly installed on the surfaces of the two flow inlets 16 and the two flow outlets 17, and connection wires 19 are fixedly connected to the surfaces of multiple battery system detection connectors 18. One side of the bottom of the two battery packs 21 is fixedly connected with an inlet connection detection tube 22, and the other side of the bottom of the two battery packs 21 is fixedly connected with an outlet connection detection tube 23. The bottoms of the two inlet connection detection tubes 22 are respectively fixedly connected to the battery system detection connectors 18 on the two flow inlets 16 with connection wires 19. Similarly, the bottoms of the two outlet connection detection tubes 23 are respectively fixedly connected to the battery system detection connectors 18 on the two flow outlets 17 with connection wires 19.

使用时,动态压差平衡阀13能够稳定支路的流量及压差,具有可调的流量或压差设定点,具有关断功能。When in use, the dynamic differential pressure balancing valve 13 can stabilize the flow and differential pressure of the branch, has an adjustable flow or differential pressure set point, and has a shut-off function.

新能源水冷机测试系统设备1的底部固定设置有底座5,底座5的底部固定设置有呈矩形分布的万向轮6,新能源水冷机测试系统设备1正面中部的一侧固定安装有急停开关3。A base 5 is fixedly provided at the bottom of the new energy water-cooled machine test system equipment 1 , and universal wheels 6 distributed in a rectangular shape are fixedly provided at the bottom of the base 5 . An emergency stop switch 3 is fixedly installed on one side of the middle of the front of the new energy water-cooled machine test system equipment 1 .

使用时,底座5底部设置有呈矩形分布的万向轮6,通过万向轮6对设备进行移动。When in use, universal wheels 6 distributed in a rectangular shape are provided at the bottom of the base 5, and the device is moved by the universal wheels 6.

新能源水冷机测试系统设备1正面中部的另一侧固定安装有复位开关4,新能源水冷机测试系统设备1的一侧开设有多个均匀分布的散热口11。A reset switch 4 is fixedly installed on the other side of the middle of the front of the new energy water-cooled machine test system equipment 1 , and a plurality of evenly distributed heat dissipation openings 11 are opened on one side of the new energy water-cooled machine test system equipment 1 .

使用时,新能源水冷机测试系统设备1正面另一侧安装有复位开关4,通过复位开关4对设备进行复位。When in use, a reset switch 4 is installed on the other side of the front of the new energy water-cooling machine test system device 1, and the reset switch 4 is used to reset the device.

新能源水冷机测试系统设备1顶端的中部固定安装有顶风机8,两个电池包21的背面均固定设置有挂钩20,新能源水冷机测试系统设备1另一侧的两端分别固定安装有位于流量管道12上方的流量表9和压力表10。A top fan 8 is fixedly installed in the middle of the top of the new energy water cooler test system equipment 1, hooks 20 are fixedly provided on the backs of the two battery packs 21, and a flow meter 9 and a pressure gauge 10 located above the flow pipe 12 are fixedly installed at both ends of the other side of the new energy water cooler test system equipment 1.

使用时,两个电池包21背面均设置有挂钩20,通过挂钩20对电池包21进行安装。When in use, hooks 20 are provided on the backs of the two battery packs 21 , and the battery packs 21 are installed via the hooks 20 .

具体使用时,本实用新型一种多通道可变流量均衡水冷机,在使用该一种多通道可变流量均衡水冷机时,在流量管道12增加一套动态压差平衡阀13和动态流量平衡阀14,设备升级后一台新能源水冷机测试系统设备1可以同时具备两个以上的新能源电池包21检测。动态压差平衡阀13能够稳定支路的流量及压差,具有可调的流量或压差设定点,具有关断功能。动态流量平衡阀14,动态流量平衡阀14应具有维持所在水系统管道流量恒定的功能,流量精度得到控制,误差小于±5%,具有用于系统诊断的测点。配套此装置能够实现现场设定流量或压差,并具备现场监测手段,这就是该一种多通道可变流量均衡水冷机的使用过程。During specific use, the utility model provides a multi-channel variable flow balanced water cooler. When using the multi-channel variable flow balanced water cooler, a set of dynamic pressure difference balancing valves 13 and dynamic flow balancing valves 14 are added to the flow pipeline 12. After the equipment is upgraded, a new energy water cooler test system device 1 can simultaneously detect more than two new energy battery packs 21. The dynamic pressure difference balancing valve 13 can stabilize the flow and pressure difference of the branch, has an adjustable flow or pressure difference set point, and has a shut-off function. The dynamic flow balancing valve 14 should have the function of maintaining a constant flow in the water system pipeline, and the flow accuracy is controlled, with an error of less than ±5%, and has a measuring point for system diagnosis. This device can realize on-site setting of flow or pressure difference, and has on-site monitoring means. This is the use process of the multi-channel variable flow balanced water cooler.

尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a multichannel variable flow balanced water-cooling machine, includes new energy water-cooling machine test system equipment (1) and two battery packs (21), its characterized in that: the utility model discloses a novel energy water-cooling machine test system device, which is characterized in that a system control panel (2) is fixedly arranged at the top of the front of the novel energy water-cooling machine test system device (1), a marking block (7) is fixedly arranged at one corner of the top of the novel energy water-cooling machine test system device (1), two flow pipelines (12) are fixedly connected to the bottom of the other side of the novel energy water-cooling machine test system device (1), a dynamic differential pressure balance valve (13) and a dynamic flow balance valve (14) are sequentially and fixedly arranged on the surfaces of the two flow pipelines (12), a tee branch pipe (15) is fixedly connected to one end of the two flow pipelines (12), a flow inlet (16) is fixedly connected to two ends of one tee branch pipe (15), a flow outlet (17) is fixedly connected to two ends of the other tee branch pipe (15), a battery system detection connector (18) is fixedly arranged on the surfaces of the two flow inlets (16) and two flow outlets (17), a connecting wire (19) is fixedly connected to the surfaces of the plurality of battery system detection connectors (18), one sides of the two batteries (21) are fixedly connected to the other sides of the two battery inlets (21) and the two battery inlets (21) are fixedly connected to the other sides of the two battery inlets (21), a connecting wire (19) is fixedly connected between the bottoms of the two inlet connection detection pipes (22) and the battery system detection connectors (18) on the two flow inlets (16) respectively, and a connecting wire (19) is fixedly connected between the bottoms of the two outlet connection detection pipes (23) and the battery system detection connectors (18) on the two flow outlets (17) respectively.
2. The multi-channel variable flow equalization water chiller of claim 1, wherein: the novel energy water cooler testing system comprises a base (5) and is characterized in that the base (5) is fixedly arranged at the bottom of the novel energy water cooler testing system device (1), and universal wheels (6) distributed in a rectangular mode are fixedly arranged at the bottom of the base (5).
3. The multi-channel variable flow equalization water chiller of claim 1, wherein: a scram switch (3) is fixedly arranged on one side of the front middle part of the new energy water cooling machine testing system equipment (1).
4. The multi-channel variable flow equalization water chiller of claim 1, wherein: the other side of the front middle part of the new energy water cooler test system device (1) is fixedly provided with a reset switch (4).
5. The multi-channel variable flow equalization water chiller of claim 1, wherein: a plurality of evenly distributed heat dissipation openings (11) are formed in one side of the new energy water cooling machine test system device (1).
6. The multi-channel variable flow equalization water chiller of claim 1, wherein: the middle part at the top end of the new energy water cooler test system device (1) is fixedly provided with a top fan (8).
7. The multi-channel variable flow equalization water chiller of claim 1, wherein: the back surfaces of the two battery packs (21) are fixedly provided with hooks (20).
8. The multi-channel variable flow equalization water chiller of claim 1, wherein: two ends of the other side of the new energy water cooler testing system equipment (1) are respectively and fixedly provided with a flowmeter (9) and a pressure gauge (10) which are positioned above the flow pipeline (12).
CN202323636057.4U 2023-12-29 2023-12-29 A multi-channel variable flow balanced water cooler Active CN221745558U (en)

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