CN221740771U - An electric hook mechanism for disassembling the eccentric sleeve of a turnout - Google Patents

An electric hook mechanism for disassembling the eccentric sleeve of a turnout Download PDF

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CN221740771U
CN221740771U CN202323424783.XU CN202323424783U CN221740771U CN 221740771 U CN221740771 U CN 221740771U CN 202323424783 U CN202323424783 U CN 202323424783U CN 221740771 U CN221740771 U CN 221740771U
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hooking
eccentric sleeve
screw rod
turnout
plates
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邹海浪
张斌
孙奇
陈震烁
曾城林
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East China Jiaotong University
China Railway Nanchang Group Co Ltd
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East China Jiaotong University
China Railway Nanchang Group Co Ltd
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Abstract

本实用新型涉及偏心套拆卸工具技术领域,且公开了一种道岔偏心套拆卸用电动钩取机构,包括安装座,安装座的外侧设置有支撑组件,安装座的底部设置有钩取组件;所述钩取组件包括活动座以及钩取板,活动座活动安装在安装座的下侧,两个用于钩取偏心套的钩取板活动安装在活动座的下侧。本实用新型通过设置有钩取组件,将装置对准偏心套位置,利用支撑组件进行支撑,钩取组件下降至偏心套管底部并钩住偏心套凹槽处,随后钩取组件上升即可取出偏心套,可以有效地提高更换道岔偏心套的效率的同时不破坏道岔偏心套,不改变道岔原始状态,降低成本,缩短作业时间,降低工人的劳动强度,极大的提高施工效率。

The utility model relates to the technical field of eccentric sleeve removal tools, and discloses an electric hooking mechanism for removing the eccentric sleeve of a turnout, comprising a mounting seat, a support assembly is arranged on the outer side of the mounting seat, and a hooking assembly is arranged on the bottom of the mounting seat; the hooking assembly comprises a movable seat and a hooking plate, the movable seat is movably mounted on the lower side of the mounting seat, and two hooking plates for hooking the eccentric sleeve are movably mounted on the lower side of the movable seat. The utility model is provided with a hooking assembly, the device is aligned with the eccentric sleeve position, and the support assembly is used for support. The hooking assembly descends to the bottom of the eccentric sleeve and hooks the groove of the eccentric sleeve, and then the hooking assembly rises to remove the eccentric sleeve, which can effectively improve the efficiency of replacing the eccentric sleeve of the turnout without damaging the eccentric sleeve of the turnout, without changing the original state of the turnout, reducing costs, shortening operation time, reducing the labor intensity of workers, and greatly improving construction efficiency.

Description

一种道岔偏心套拆卸用电动钩取机构An electric hook mechanism for disassembling the eccentric sleeve of a turnout

技术领域Technical Field

本实用新型涉及偏心套拆卸工具技术领域,尤其涉及一种道岔偏心套拆卸用电动钩取机构。The utility model relates to the technical field of eccentric sleeve disassembly tools, in particular to an electric hooking mechanism for disassembling an eccentric sleeve of a turnout.

背景技术Background Art

偏心套是高铁道岔必须使用的部件,由于高铁线路轨距、方向的变化,以及偏心套自身的老化磨损等问题,偏心套需要频繁地进行拆卸更换,以满足线路高平顺性的要求;但是,由于偏心套安装得非常牢固,特别是长期使用后,道岔偏心套由于长时间的风化、日晒、雨淋和列车荷载作用,致使偏心套经常与道岔基板产生粘连,容易粘连在混凝土结构上,十分难以取出。目前,在进行拆卸更换时,基本都是采用勾取拔、撬棍、錾子等工具通过敲打、撬取等方式暴力取拔,操作十分困难,还容易损坏周围的混凝土结构,并且通常需要多人配合,需要较长的时间才能取下,效率低下。The eccentric sleeve is a necessary component for high-speed railway turnouts. Due to the changes in the track gauge and direction of the high-speed railway line, as well as the aging and wear of the eccentric sleeve itself, the eccentric sleeve needs to be frequently disassembled and replaced to meet the requirements of high line smoothness; however, since the eccentric sleeve is installed very firmly, especially after long-term use, the eccentric sleeve of the turnout is often adhered to the turnout base plate due to long-term weathering, sun exposure, rain and train loads, and is easily adhered to the concrete structure, making it very difficult to remove. At present, when disassembling and replacing, tools such as hooks, crowbars, and chisels are basically used to violently remove them by knocking, prying, etc., which is very difficult to operate and easily damages the surrounding concrete structure. It usually requires the cooperation of multiple people and takes a long time to remove, which is inefficient.

为此,我们提出一种道岔偏心套拆卸用电动钩取机构。For this reason, we propose an electric hooking mechanism for disassembling the eccentric sleeve of the turnout.

发明内容Summary of the invention

本实用新型主要是解决上述现有技术所存在的技术问题,提供一种道岔偏心套拆卸用电动钩取机构。The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides an electric hooking mechanism for disassembling the eccentric sleeve of a turnout.

为了实现上述目的,本实用新型采用了如下技术方案,一种道岔偏心套拆卸用电动钩取机构,包括安装座,安装座的外侧设置有支撑组件,安装座的底部设置有钩取组件;In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an electric hooking mechanism for disassembling a turnout eccentric sleeve, comprising a mounting seat, a supporting assembly is arranged on the outside of the mounting seat, and a hooking assembly is arranged at the bottom of the mounting seat;

所述钩取组件包括活动座以及钩取板,活动座活动安装在安装座的下侧,两个用于钩取偏心套的钩取板活动安装在活动座的下侧。The hooking assembly comprises a movable seat and a hooking plate. The movable seat is movably mounted on the lower side of the mounting seat, and two hooking plates for hooking the eccentric sleeve are movably mounted on the lower side of the movable seat.

作为优选,所述支撑组件包括支撑底板以及稳固杆,四个支撑底板均匀固定安装在安装座的外圆壁面,支撑底板固定安装在安装座的下侧位置,支撑底板与四个稳固杆固定连接。Preferably, the support assembly includes a support base plate and a stabilizing rod. Four support base plates are evenly fixed on the outer circular wall of the mounting seat. The support base plate is fixed at the lower side of the mounting seat. The support base plate is fixedly connected to the four stabilizing rods.

作为优选,所述钩取组件还包括丝杆、螺纹环以及侧撑板,丝杆转动安装在安装座的底部,与丝杆螺纹连接的螺纹环固定安装在活动座的内部,两个侧撑板对称活动安装在活动座的底部,侧撑板通过滑轨活动安装在活动座的底部,两个钩取板固定安装在两个侧撑板相互靠近的一侧。Preferably, the hooking assembly also includes a screw rod, a threaded ring and a side support plate. The screw rod is rotatably installed at the bottom of the mounting seat, the threaded ring threadedly connected to the screw rod is fixedly installed inside the movable seat, the two side support plates are symmetrically and movably installed at the bottom of the movable seat, the side support plates are movably installed at the bottom of the movable seat through slide rails, and the two hooking plates are fixedly installed on the side of the two side support plates close to each other.

作为优选,所述钩取组件还包括活动块以及连接架,用于连接活动座的活动块滑动安装在稳固杆上,用于连接丝杆的连接架固定安装在两个稳固杆之间,丝杆与连接架转动连接。Preferably, the hook assembly further comprises a movable block and a connecting frame, wherein the movable block for connecting the movable seat is slidably mounted on the stabilizing rod, and the connecting frame for connecting the screw rod is fixedly mounted between the two stabilizing rods, and the screw rod is rotatably connected to the connecting frame.

作为优选,所述安装座上固定安装有控制箱,控制箱的顶部固定安装有便携把手。Preferably, a control box is fixedly mounted on the mounting base, and a portable handle is fixedly mounted on the top of the control box.

作为优选,所述丝杆通过伺服电机驱动,丝杆与伺服电机的输出轴固定连接,侧撑板通过液压伸缩杆驱动,控制箱与用于驱动丝杆的伺服电机以及用于驱动侧撑板的液压伸缩杆电连接。Preferably, the screw rod is driven by a servo motor, the screw rod is fixedly connected to the output shaft of the servo motor, the side support plate is driven by a hydraulic telescopic rod, and the control box is electrically connected to the servo motor for driving the screw rod and the hydraulic telescopic rod for driving the side support plate.

本实用新型提供了一种道岔偏心套拆卸用电动钩取机构,与现有技术相比,具有如下改进及优点:通过设置有钩取组件,将装置对准偏心套位置,利用支撑组件进行支撑,钩取组件下降至偏心套管底部并钩住偏心套凹槽处,随后钩取组件上升即可取出偏心套,可以有效地提高更换道岔偏心套的效率的同时不破坏道岔偏心套,不改变道岔原始状态,降低成本,缩短作业时间,降低工人的劳动强度,极大的提高施工效率。The utility model provides an electric hooking mechanism for disassembling an eccentric sleeve of a turnout, which has the following improvements and advantages compared with the prior art: by providing a hooking assembly, the device is aligned with the position of the eccentric sleeve, supported by a supporting assembly, the hooking assembly is lowered to the bottom of the eccentric sleeve and hooked on the groove of the eccentric sleeve, and then the hooking assembly is raised to take out the eccentric sleeve, which can effectively improve the efficiency of replacing the eccentric sleeve of the turnout without damaging the eccentric sleeve of the turnout, without changing the original state of the turnout, reducing costs, shortening operation time, reducing the labor intensity of workers, and greatly improving construction efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本实用新型的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单的介绍。显而易见的,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引伸获得其他的实施附图。In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

图1为本实用新型结构提出的一种道岔偏心套拆卸用电动钩取机构的结构示意图;FIG1 is a schematic structural diagram of an electric hooking mechanism for removing an eccentric sleeve of a turnout proposed by the utility model;

图2为本实用新型结构提出的一种道岔偏心套拆卸用电动钩取机构中钩取组件的安装示意图;FIG2 is a schematic diagram of the installation of a hook assembly in an electric hook mechanism for removing an eccentric sleeve of a turnout according to the utility model;

图3为本实用新型结构提出的一种道岔偏心套拆卸用电动钩取机构中支撑组件的结构示意图;FIG3 is a schematic structural diagram of a support assembly in an electric hooking mechanism for removing an eccentric sleeve of a turnout proposed by the utility model;

图4为本实用新型结构提出的一种道岔偏心套拆卸用电动钩取机构中钩取组件的结构示意图;FIG4 is a schematic structural diagram of a hook assembly in an electric hook mechanism for removing an eccentric sleeve of a turnout proposed by the utility model;

图5为本实用新型结构提出的一种道岔偏心套拆卸用电动钩取机构中螺纹环的安装示意图;FIG5 is a schematic diagram of the installation of a threaded ring in an electric hooking mechanism for removing an eccentric sleeve of a turnout according to the utility model;

图中:1、安装座;2、控制箱;3、便携把手;4、支撑组件;41、支撑底板;42、稳固杆;5、钩取组件;51、活动座;52、活动块;53、丝杆;54、螺纹环;55、侧撑板;56、钩取板;57、连接架。In the figure: 1. mounting base; 2. control box; 3. portable handle; 4. support assembly; 41. support base plate; 42. stabilizing rod; 5. hook assembly; 51. movable seat; 52. movable block; 53. screw rod; 54. threaded ring; 55. side support plate; 56. hook plate; 57. connecting frame.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

一种道岔偏心套拆卸用电动钩取机构,如图1-图5所示,包括安装座1,所述安装座1的外侧设置有支撑组件4,支撑组件4可对装置整体进行稳定支撑,安装座1的底部设置有钩取组件5,将装置放置在待拆卸偏心套位置处可自动将偏心套拆卸;通过设置有钩取组件5,将装置对准偏心套位置,利用支撑组件4进行支撑,钩取组件5下降至偏心套管底部并钩住偏心套凹槽处,随后钩取组件5上升即可取出偏心套,可以有效地提高更换道岔偏心套的效率的同时不破坏道岔偏心套,不改变道岔原始状态,降低成本,缩短作业时间,降低工人的劳动强度,极大的提高施工效率。An electric hooking mechanism for removing an eccentric sleeve of a turnout, as shown in Figures 1 to 5, comprises a mounting seat 1, a support assembly 4 is arranged on the outer side of the mounting seat 1, the support assembly 4 can stably support the device as a whole, a hooking assembly 5 is arranged at the bottom of the mounting seat 1, and the eccentric sleeve can be automatically removed by placing the device at the position of the eccentric sleeve to be removed; by providing the hooking assembly 5, the device is aligned with the eccentric sleeve position, supported by the support assembly 4, the hooking assembly 5 is lowered to the bottom of the eccentric sleeve and hooked on the groove of the eccentric sleeve, and then the hooking assembly 5 is raised to remove the eccentric sleeve, which can effectively improve the efficiency of replacing the eccentric sleeve of the turnout without damaging the eccentric sleeve of the turnout, without changing the original state of the turnout, reducing costs, shortening operation time, reducing the labor intensity of workers, and greatly improving construction efficiency.

进一步的,支撑组件4包括支撑底板41以及稳固杆42,四个支撑底板41均匀固定安装在安装座1的外圆壁面,支撑底板41为L形结构,支撑底板41固定安装在安装座1的下侧位置,支撑底板41与四个稳固杆42固定连接;通过设置有支撑组件4,拆卸偏心套时将装置对准偏心套位置,支撑底板41以及稳固杆42可对装置进行稳定支撑。Furthermore, the support assembly 4 includes a support base plate 41 and a stabilizing rod 42. The four support base plates 41 are evenly fixed on the outer circular wall of the mounting seat 1. The support base plate 41 is an L-shaped structure. The support base plate 41 is fixedly installed at the lower side of the mounting seat 1. The support base plate 41 is fixedly connected to the four stabilizing rods 42. By providing the support assembly 4, when removing the eccentric sleeve, the device is aligned with the eccentric sleeve position, and the support base plate 41 and the stabilizing rod 42 can stably support the device.

进一步的,钩取组件5包括活动座51、丝杆53、螺纹环54、侧撑板55以及钩取板56,活动座51活动安装在安装座1的下侧,活动座51为圆环形结构,丝杆53转动安装在安装座1的底部,丝杆53通过伺服电机驱动,丝杆53与伺服电机的输出轴固定连接,与丝杆53螺纹连接的螺纹环54固定安装在活动座51的内部,丝杆53转动可带动活动座51上下移动,两个侧撑板55对称活动安装在活动座51的底部,侧撑板55通过滑轨活动安装在活动座51的底部,侧撑板55通过液压伸缩杆驱动,两个钩取板56固定安装在两个侧撑板55相互靠近的一侧;通过设置有上述结构,对偏心套进行拆卸时将装置对准偏心套位置,伺服电机驱动丝杆53转动带动活动座51下降至钩取板56至偏心套管底部,两个钩取板56向外撑开钩住偏心套凹槽处,随后丝杆53反转带动活动座51上升即可将偏心套钩出。Furthermore, the hook assembly 5 includes a movable seat 51, a screw rod 53, a threaded ring 54, a side support plate 55 and a hook plate 56. The movable seat 51 is movably mounted on the lower side of the mounting seat 1. The movable seat 51 is a circular ring structure. The screw rod 53 is rotatably mounted on the bottom of the mounting seat 1. The screw rod 53 is driven by a servo motor. The screw rod 53 is fixedly connected to the output shaft of the servo motor. The threaded ring 54 threadedly connected to the screw rod 53 is fixedly mounted inside the movable seat 51. The rotation of the screw rod 53 can drive the movable seat 51 to move up and down. The two side support plates 55 are symmetrically and movably mounted on the movable seat 51. At the bottom of the movable seat 51, the side support plate 55 is movably installed on the bottom of the movable seat 51 through a slide rail, and the side support plate 55 is driven by a hydraulic telescopic rod. The two hook plates 56 are fixedly installed on the side where the two side support plates 55 are close to each other; by providing the above structure, when the eccentric sleeve is disassembled, the device is aligned with the position of the eccentric sleeve, and the servo motor drives the screw rod 53 to rotate and drive the movable seat 51 to descend to the hook plate 56 to the bottom of the eccentric sleeve. The two hook plates 56 are stretched outward to hook the groove of the eccentric sleeve, and then the screw rod 53 is reversed to drive the movable seat 51 to rise to hook out the eccentric sleeve.

进一步的,钩取组件5还包括活动块52以及连接架57,用于连接活动座51的活动块52滑动安装在稳固杆42上,用于连接丝杆53的连接架57固定安装在两个稳固杆42之间,丝杆53与连接架57转动连接;通过设置有上述结构,活动块52配合实现活动座51的稳定升降,同时连接架57可配合实现丝杆53的稳定转动。Furthermore, the hooking assembly 5 also includes a movable block 52 and a connecting frame 57. The movable block 52 for connecting the movable seat 51 is slidably installed on the stabilizing rod 42, and the connecting frame 57 for connecting the screw rod 53 is fixedly installed between the two stabilizing rods 42, and the screw rod 53 is rotatably connected to the connecting frame 57; by providing the above structure, the movable block 52 cooperates to realize the stable lifting and lowering of the movable seat 51, and the connecting frame 57 can cooperate to realize the stable rotation of the screw rod 53.

进一步的,安装座1上固定安装有控制箱2,控制箱2与用于驱动丝杆53的伺服电机以及用于驱动侧撑板55的液压伸缩杆电连接,控制箱2上设置有三个控制按钮,控制按钮分别为按钮A、按钮B、按钮C,按下按钮A可控制伺服电机转动驱动丝杆53转动以带动两个钩取板56下降,按下按钮B可控制液压伸缩杆驱动两个钩取板56向两侧张开钩住在偏心套的凹槽位置,按下按钮C可控制伺服电机驱动丝杆53反向转动带动两个钩取板56将偏心套勾出,控制箱2的顶部固定安装有便携把手3。Furthermore, a control box 2 is fixedly installed on the mounting base 1, and the control box 2 is electrically connected to the servo motor for driving the screw rod 53 and the hydraulic telescopic rod for driving the side support plate 55. Three control buttons are arranged on the control box 2, namely button A, button B and button C. Pressing button A can control the servo motor to rotate and drive the screw rod 53 to rotate to drive the two hooking plates 56 to descend. Pressing button B can control the hydraulic telescopic rod to drive the two hooking plates 56 to open to both sides and hook in the groove position of the eccentric sleeve. Pressing button C can control the servo motor to drive the screw rod 53 to rotate in the opposite direction to drive the two hooking plates 56 to hook out the eccentric sleeve. A portable handle 3 is fixedly installed on the top of the control box 2.

本实用新型的工作原理:将装置对准偏心套位置,支撑底板41以及稳固杆42可对装置进行稳定支撑,伺服电机驱动丝杆53转动带动活动座51下降至钩取板56至偏心套管底部,两个钩取板56向外撑开钩住偏心套凹槽处,随后丝杆53反转带动活动座51上升即可将偏心套钩出。The working principle of the utility model is as follows: align the device with the eccentric sleeve position, the support base plate 41 and the stabilizing rod 42 can stably support the device, the servo motor drives the screw rod 53 to rotate and drive the movable seat 51 to descend to the hook plate 56 to the bottom of the eccentric sleeve, the two hook plates 56 are stretched outward to hook the groove of the eccentric sleeve, and then the screw rod 53 is reversed to drive the movable seat 51 to rise to hook out the eccentric sleeve.

Claims (6)

1. The utility model provides a switch eccentric sleeve dismantles with electronic hooking mechanism, includes mount pad (1), its characterized in that: the outer side of the mounting seat (1) is provided with a supporting component (4), and the bottom of the mounting seat (1) is provided with a hooking component (5);
The hooking component (5) comprises a movable seat (51) and hooking plates (56), the movable seat (51) is movably mounted on the lower side of the mounting seat (1), and the two hooking plates (56) for hooking the eccentric sleeve are movably mounted on the lower side of the movable seat (51).
2. The electric hooking mechanism for disassembling an eccentric sleeve of a turnout according to claim 1, wherein: the support assembly (4) comprises support bottom plates (41) and stabilizing rods (42), the four support bottom plates (41) are uniformly and fixedly installed on the outer circular wall surface of the installation seat (1), the support bottom plates (41) are fixedly installed at the lower side of the installation seat (1), and the support bottom plates (41) are fixedly connected with the four stabilizing rods (42).
3. The electric hooking mechanism for disassembling an eccentric sleeve of a turnout according to claim 1, wherein: the hooking component (5) further comprises a screw rod (53), threaded rings (54) and side supporting plates (55), the screw rod (53) is rotatably arranged at the bottom of the installation seat (1), the threaded rings (54) which are in threaded connection with the screw rod (53) are fixedly arranged in the movable seat (51), the two side supporting plates (55) are symmetrically and movably arranged at the bottom of the movable seat (51), the side supporting plates (55) are movably arranged at the bottom of the movable seat (51) through sliding rails, and the two hooking plates (56) are fixedly arranged at one sides of the two side supporting plates (55) which are close to each other.
4. The electric hooking mechanism for disassembling a turnout eccentric sleeve according to claim 3, wherein: the hooking component (5) further comprises a movable block (52) and a connecting frame (57), wherein the movable block (52) for connecting the movable seat (51) is slidably arranged on the stabilizing rods (42), the connecting frame (57) for connecting the screw rod (53) is fixedly arranged between the two stabilizing rods (42), and the screw rod (53) is rotationally connected with the connecting frame (57).
5. The electric hooking mechanism for disassembling an eccentric sleeve of a turnout according to claim 4, wherein: the portable control device is characterized in that a control box (2) is fixedly installed on the installation seat (1), and a portable handle (3) is fixedly installed at the top of the control box (2).
6. The electric hooking mechanism for disassembling an eccentric sleeve of a turnout according to claim 5, wherein: the screw rod (53) is driven by a servo motor, the screw rod (53) is fixedly connected with an output shaft of the servo motor, the side supporting plate (55) is driven by a hydraulic telescopic rod, and the control box (2) is electrically connected with the servo motor for driving the screw rod (53) and the hydraulic telescopic rod for driving the side supporting plate (55).
CN202323424783.XU 2023-12-15 2023-12-15 An electric hook mechanism for disassembling the eccentric sleeve of a turnout Active CN221740771U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323424783.XU CN221740771U (en) 2023-12-15 2023-12-15 An electric hook mechanism for disassembling the eccentric sleeve of a turnout

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323424783.XU CN221740771U (en) 2023-12-15 2023-12-15 An electric hook mechanism for disassembling the eccentric sleeve of a turnout

Publications (1)

Publication Number Publication Date
CN221740771U true CN221740771U (en) 2024-09-20

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202323424783.XU Active CN221740771U (en) 2023-12-15 2023-12-15 An electric hook mechanism for disassembling the eccentric sleeve of a turnout

Country Status (1)

Country Link
CN (1) CN221740771U (en)

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