CN221740571U - A double-sided bubble woven fabric with positive and negative concave and convex - Google Patents
A double-sided bubble woven fabric with positive and negative concave and convex Download PDFInfo
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- 239000002759 woven fabric Substances 0.000 title claims abstract description 53
- 239000010410 layer Substances 0.000 claims abstract description 92
- 239000002344 surface layer Substances 0.000 claims abstract description 73
- 239000000463 material Substances 0.000 claims description 11
- 229920000742 Cotton Polymers 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 5
- 229920002334 Spandex Polymers 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 5
- 239000000806 elastomer Substances 0.000 claims description 5
- 229920001778 nylon Polymers 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 5
- 239000004759 spandex Substances 0.000 claims description 5
- 238000009941 weaving Methods 0.000 abstract description 90
- 238000000034 method Methods 0.000 abstract description 18
- 238000002360 preparation method Methods 0.000 abstract description 2
- 239000004744 fabric Substances 0.000 description 11
- 239000006261 foam material Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 125000004122 cyclic group Chemical group 0.000 description 6
- 238000009940 knitting Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000035900 sweating Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- Woven Fabrics (AREA)
Abstract
本实用新型涉及编织面料技术领域,尤其是涉及的是一种正反凹凸双面泡编织面料。其包括包括底层、中间层和面层,底层设置有凹口结构或/和凸起结构,面层设置有凹口结构或/和凸起结构,底层通过中间层与面层相连接,不同凹口结构的形状、规格不相同,不同凸起结构的形状、规格不相同。凸起结构为正面凸、反面平,正面平、反面凸的形状,或还包括正反面同时凸起的形状。本实用新型通过简易的编织方法编织形成正反凹凸双面泡编织面料,正反凹凸双面泡编织面料编织制备时的编织效率高,编织方法中编织的局限性小,编织结构稳定且立体性强,编织完成即形成正反凹凸双面泡编织面料成品。
The utility model relates to the technical field of woven fabrics, and in particular to a front and back concave-convex double-sided bubble woven fabric. It includes a bottom layer, an intermediate layer and a surface layer, the bottom layer is provided with a notch structure and/or a convex structure, the surface layer is provided with a notch structure and/or a convex structure, the bottom layer is connected to the surface layer through the intermediate layer, the shapes and specifications of different notch structures are different, and the shapes and specifications of different convex structures are different. The convex structure is in the shape of a convex front side and a flat back side, a flat front side and a convex back side, or also includes a shape in which the front and back sides are convex at the same time. The utility model weaves a front and back concave-convex double-sided bubble woven fabric through a simple weaving method. The weaving efficiency of the front and back concave-convex double-sided bubble woven fabric is high during weaving preparation, the weaving limitation of the weaving method is small, the weaving structure is stable and has strong three-dimensionality, and the front and back concave-convex double-sided bubble woven fabric is formed after weaving.
Description
技术领域Technical Field
本实用新型涉及编织面料技术领域,尤其是涉及的是一种正反凹凸双面泡编织面料。The utility model relates to the technical field of woven fabrics, in particular to a front and back concave-convex double-sided bubble woven fabric.
背景技术Background Art
正反凹凸双面泡编织面料是指面料表面有凹凸结构的一种面料,基于凹凸结构,根据不同的应用场景,可以产生不同的使用效果。Double-sided bubble woven fabric with positive and negative convex and concave structures refers to a fabric with a concave and convex structure on the surface of the fabric. Based on the concave and convex structure, different usage effects can be produced according to different application scenarios.
现有技术中的凹凸经编织物即为表面具有凹凸提花效果的经编织物,其实现原理为:梳栉GB1、贾卡梳栉JB1.1、贾卡梳栉JB1.2、贾卡梳栉JB2.1、贾卡梳栉JB2.2都采用的是低弹性纱线或无弹性纱线进行穿纱,编织后纱线回弹量相对较小或不会有回弹,梳栉GB4、GB5采用的是中高弹性纱线,编织后纱线回弹量相对加大,纱线会往底层方向收缩,使得面层平布位置凸起,形成凹凸结构且具有一定的弹性。又因为贾卡梳栉JB2.1、贾卡梳栉JB2.2从面层选择性垫纱到底部,编织形成织物的不脱层效果,使得织物的底层和面层紧密无间隙地编织连接成为一个整体,因此贾卡梳栉JB2.1、贾卡梳栉JB2.2所在位置面层平布位置不凸起,形成平稳结构,使得织物的凹凸提花效果明显。可见,其需依托于材质配合,在双针床经编机上通过一定的编织方法形成凹凸提花效果,具有一定的局限性,结构立体性一般。The concave-convex warp knitted fabric in the prior art is a warp knitted fabric with a concave-convex jacquard effect on the surface, and its implementation principle is: the comb GB1, jacquard comb JB1.1, jacquard comb JB1.2, jacquard comb JB2.1, and jacquard comb JB2.2 all use low-elastic yarn or inelastic yarn for threading, and the yarn rebound after weaving is relatively small or there is no rebound. The combs GB4 and GB5 use medium-high elastic yarn, and the yarn rebound after weaving is relatively increased. The yarn will shrink toward the bottom layer, so that the surface flat cloth position is convex, forming a concave-convex structure with a certain elasticity. Because the jacquard bars JB2.1 and JB2.2 selectively pad yarn from the surface layer to the bottom layer, the fabric is woven to form a non-delamination effect, so that the bottom layer and the surface layer of the fabric are tightly woven and connected to form a whole without gaps. Therefore, the surface layer flat cloth position where the jacquard bars JB2.1 and JB2.2 are located is not raised, forming a stable structure, making the concave and convex jacquard effect of the fabric obvious. It can be seen that it needs to rely on the material matching and form a concave and convex jacquard effect through a certain weaving method on a double needle bed warp knitting machine, which has certain limitations and the three-dimensional structure is general.
基于此,发明人研究提出此案。Based on this, the inventor studied and proposed this case.
实用新型内容Utility Model Content
本实用新型的其他特征和优点将在随后的说明书中阐述,并且部分地从说明书中变得显而易见,或者通过实施本实用新型而了解。本实用新型的目的和其他优点可通过说明书以及其他说明书附图中所特别指出的结构来实现和获得。Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained through the structures specifically pointed out in the description and other drawings of the description.
本实用新型的目的在于克服上述不足,提供一种正反凹凸双面泡编织面料。The utility model aims to overcome the above-mentioned shortcomings and provide a double-sided bubble woven fabric with front and back concave-convex surfaces.
为实现上述目的,本实用新型的技术解决方案是:一种正反凹凸双面泡编织面料,包括底层、中间层和面层,底层设置有凹口结构或/和凸起结构,面层设置有凹口结构或/和凸起结构,底层通过中间层与面层相连接,不同凹口结构的形状、规格不相同,不同凸起结构的形状、规格不相同。凸起结构为正面凸、反面平,正面平、反面凸的形状,或还包括正反面同时凸起的形状。To achieve the above purpose, the technical solution of the utility model is: a front and back concave-convex double-sided bubble woven fabric, including a bottom layer, an intermediate layer and a surface layer, the bottom layer is provided with a notch structure and/or a convex structure, the surface layer is provided with a notch structure and/or a convex structure, the bottom layer is connected to the surface layer through the intermediate layer, different notch structures have different shapes and specifications, different convex structures have different shapes and specifications. The convex structure is a shape in which the front side is convex and the back side is flat, the front side is flat and the back side is convex, or it also includes a shape in which the front and back sides are convex at the same time.
在一些实施方式中,凸起结构内中间层设置有填充体。In some embodiments, a filler is disposed in the middle layer of the protruding structure.
在一些实施方式中,填充体以上下集圈或浮线的方式存在,且不同的填充体凸起高度不同。In some embodiments, the filling bodies are present in the form of up and down tucks or floats, and different filling bodies have different protrusion heights.
在一些实施方式中,反面平的编织方式为平织,且平织处采用弹性纱编织,正面凸、反面凸均为凸起处,凸起处采用常规纱编织。In some embodiments, the weaving method of the flat back surface is plain weaving, and the plain weaving is woven with elastic yarn, and the front convex and the back convex are both raised parts, and the raised parts are woven with conventional yarn.
在一些实施方式中,常规纱为涤纶、锦纶、棉毛类的一种或几种。In some embodiments, the conventional yarn is one or more of polyester, nylon, and cotton.
在一些实施方式中,弹性纱为带有氨纶材质的纱线或自身含有弹性体收缩复合纱线。In some embodiments, the elastic yarn is a yarn with spandex or a shrinkable composite yarn containing an elastomer.
在一些实施方式中,凸起处的表层或平织的表层设置有提花。In some embodiments, the surface layer at the protrusions or the plain woven surface layer is provided with a jacquard.
在一些实施方式中,凸起处的表层或平织的表层设置有半透孔或全透孔。In some embodiments, the surface layer at the protrusion or the plain woven surface layer is provided with semi-permeable holes or fully permeable holes.
本实用新型还提供了一种正反凹凸双面泡编织面料的编织方法,正反凹凸双面泡编织面料采用4路一组编织,包括以下步骤The utility model also provides a method for weaving a front and back concave-convex double-sided bubble woven fabric, wherein the front and back concave-convex double-sided bubble woven fabric is woven in a group of 4, comprising the following steps:
第一路织中间层采用细包纱做双面平织处的中间上下连接,第二路织面层凸起采用2根常规纱线编织,其中一根单独走下针做底层集圈面层编织,面层两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The first weave middle layer uses fine covered yarn to make the middle upper and lower connections of the double-sided flat weaving. The second weave surface layer bulge is woven with 2 regular yarns, one of which is used as the lower needle to weave the bottom layer tuck surface layer, and the two surface layers are woven flat at the same time to make bulges, and no floating thread or tuck connection is used for the bulge parts;
第三路织底层凸起采用2根常规纱线编织,其中一根单独走上针做面层集圈底层编织,底层两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The third route is to weave the bottom layer bulge with two regular yarns, one of which is put on the needle alone to make the surface layer tuck bottom layer, and the two bottom layers are woven flat at the same time to make the bulge, and the bulge part is not made with floating thread or tuck connection;
第四路在原凸起的另一面集圈部位对应处做平织,结束一组编织;The fourth way is to make a flat weave at the corresponding part of the tucked part on the other side of the original bulge, and end a set of weaving;
重复以上一组编织的编织步骤,如此循环编织就形成两面相互凹凸的双面泡材料。Repeat the above weaving steps, and the double-sided foam material with concave and convex sides is formed by cyclic weaving.
在一些实施方式中,正反凹凸双面泡编织面料采用5路一组编织,包括以下步骤In some embodiments, the front and back concave-convex double-sided bubble woven fabric is woven in a group of 5, including the following steps:
第一路中间层采用膨体复丝填充;The first intermediate layer is filled with expanded multifilament;
第二路织中间层采用细包纱做双面平织处需要凹陷的地方中间上下连接第三路织面层凸起采用2根常规纱线编织,其中一根单独走下针做底层集圈面层编织,面层两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The second weaving middle layer uses fine covered yarn to make double-sided flat weaving. The places where the depression is needed are connected in the middle and the third weaving surface layer is woven with 2 regular yarns. One of them is used as the lower needle to make the bottom layer tuck surface layer. The two surface layers are woven flat at the same time to make the convexity. The parts that are not convex are connected with floating lines or tucks.
第四路织底层凸起采用2根常规纱线编织,其中一根单独走上针做面层集圈底层编织,底层两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The fourth route is to weave the bottom layer bulge with two regular yarns, one of which is put on the needle alone to make the surface layer tuck bottom layer, and the two bottom layers are woven flat at the same time to make the bulge, and the bulge part is not made with floating thread or tuck connection;
第5路在原凸起的另一面集圈部位对应处做平织,上线全凸部位走浮线,结束一组编织;For the fifth route, make a flat weave at the corresponding part of the tucked part on the other side of the original bulge, and use the floating line at the full bulge part of the upper line to end a set of weaving;
重复以上一组编织的编织步骤,如此循环编织就形成两面相互凹凸和中间同时两面凸的双面泡材料。Repeat the above weaving steps, and the double-sided foam material with two sides being concave and convex and the middle being convex at the same time is formed by the circular weaving.
在一些实施方式中,正反凹凸双面泡编织面料采用3路一组编织,包括以下步骤。In some embodiments, the front and back concave-convex double-sided bubble woven fabric is woven in a group of three, including the following steps.
第一路织面层凸起采用2根常规纱线编织,其中一根单独走下针做底层集圈面层编织,面层两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The first route of weaving the raised surface layer is woven with two regular yarns, one of which is used alone as the bottom needle to weave the bottom layer, and the two yarns of the surface layer are woven flat at the same time to make the raised part, and the raised part is not made with floating thread or tuck connection;
第二路织底层凸起采用2根常规纱线编织,其中一根单独走上针做面层集圈底层编织,底层两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The second route of weaving the bottom layer bulge is woven with 2 regular yarns, one of which is put on the needle alone to make the surface layer tuck bottom layer woven, and the two bottom layers are woven flat at the same time to make the bulge, and the bulge part is not made with floating thread or tuck connection;
第三路在原凸起的另一面集圈部位对应处做平织,不需要凸起的平织处上下做集圈结束一组编织;The third route is to make flat weave at the corresponding part of the tucked part on the other side of the original bulge, and do tucks up and down at the flat weave part that does not need the bulge to end a set of weaving;
重复以上一组编织的编织步骤,如此循环编织就形成两面相互凹凸的双面泡材料。Repeat the above weaving steps, and the double-sided foam material with concave and convex sides is formed by cyclic weaving.
上述的正反凹凸双面泡编织面料可应用至服装、鞋面、床品中。The above-mentioned positive and negative concave-convex double-sided bubble woven fabric can be applied to clothing, shoe uppers, and bedding.
通过采用上述的技术方案,本实用新型的有益效果是:By adopting the above technical solution, the beneficial effects of the utility model are:
本实用新型通过简易的编织方法编织形成正反凹凸双面泡编织面料,正反凹凸双面泡编织面料编织制备时的编织效率高,编织方法中编织的局限性小,编织结构稳定且立体性强,编织完成即形成正反凹凸双面泡编织面料成品。The utility model uses a simple weaving method to weave a front and back concave convex double-sided bubble woven fabric. The front and back concave convex double-sided bubble woven fabric has high weaving efficiency during weaving preparation, has small weaving limitations in the weaving method, has a stable weaving structure and strong three-dimensionality, and a front and back concave convex double-sided bubble woven fabric finished product is formed after weaving.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.
无疑的,本实用新型的此类目的与其他目的在下文以多种附图与绘图来描述的较佳实施例细节说明后将变为更加显见。Undoubtedly, these and other objects of the present invention will become more apparent after the following detailed description of the preferred embodiments described with reference to various figures and drawings.
为让本实用新型的上述和其他目的、特征和优点能更明显易懂,下文特举一个或数个较佳实施例,并配合所示附图,作详细说明如下。In order to make the above and other purposes, features and advantages of the present invention more obvious and understandable, one or several preferred embodiments are given below and described in detail with reference to the accompanying drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例共同用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
在附图中,相同的部件使用相同的附图标记,并且附图是示意性的,并不一定按照实际的比例绘制。In the drawings, the same reference numerals are used for the same components and the drawings are schematic and not necessarily drawn to scale.
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一个或数个实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据此类附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one or several embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying creative work.
图1为本实用新型一些实施方式的一种正反凹凸双面泡编织面料的剖视图;FIG1 is a cross-sectional view of a front and back concave-convex double-sided bubble woven fabric in some embodiments of the utility model;
图2为本实用新型一些实施方式的另一种正反凹凸双面泡编织面料的剖视图;FIG2 is a cross-sectional view of another front and back concave-convex double-sided bubble woven fabric according to some embodiments of the present invention;
图3为本实用新型一些实施方式的一种正反凹凸双面泡编织面料的单面结构示意图;FIG3 is a schematic diagram of a single-sided structure of a front and back concave-convex double-sided bubble woven fabric in some embodiments of the utility model;
图4为本实用新型实施例5中的编织图;Fig. 4 is a weaving diagram in Example 5 of the present utility model;
图5为本实用新型实施例6中的编织图。FIG. 5 is a weaving diagram in Example 6 of the present utility model.
图6为本实用新型实施例7中的编织图。FIG. 6 is a weaving diagram in Example 7 of the present invention.
主要附图标记说明:1、面层;2、中间层;3、底层;4、凹口结构;5、凸起结构。Explanation of main figure marks: 1. surface layer; 2. middle layer; 3. bottom layer; 4. recessed structure; 5. raised structure.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合具体实施方式对本实用新型进一步详细说明。应当理解,此处所描述的具体实施方式仅仅用以解释本实用新型,但并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with specific implementation methods. It should be understood that the specific implementation methods described here are only used to explain the utility model, but not to limit the utility model.
另外,在本实用新型的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。但注明直接连接则说明连接地两个主体之间并不通过过渡结构构建连接关系,只通过连接结构相连形成一个整体。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through a transition structure, but are connected to form a whole through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
现有技术中的圆编编织方法编织形成正反凹凸双面泡编织面料的编织过程较为复杂,受机器结构限制,编织时只能单种结构凸起,或仅做单一的浮线空腔内填充凸起,中间无上下集圈支撑,内层填充物容易跑位,导致结构无法稳定,具有一定的局限性。The circular knitting method in the prior art is relatively complicated in the weaving process of forming a double-sided bubble woven fabric with positive and negative convex and concave surfaces. Due to the limitation of the machine structure, only a single structural protrusion can be made during weaving, or only a single floating line cavity filling protrusion can be made. There is no upper and lower ring support in the middle, and the inner filling material is easy to move, resulting in an unstable structure, which has certain limitations.
参照图1-图6,图1为本实用新型一些实施方式的一种正反凹凸双面泡编织面料的剖视图;图2为本实用新型一些实施方式的另一种正反凹凸双面泡编织面料的剖视图;图3为本实用新型一些实施方式的一种正反凹凸双面泡编织面料的单面结构示意图;图4为本实用新型实施例5中的编织图;图5为本实用新型实施例6中的编织图;图6为本实用新型实施例7中的编织图。Referring to Figures 1-6, Figure 1 is a cross-sectional view of a front and back concave convex double-sided bubble woven fabric in some embodiments of the present invention; Figure 2 is a cross-sectional view of another front and back concave convex double-sided bubble woven fabric in some embodiments of the present invention; Figure 3 is a single-sided structural schematic diagram of a front and back concave convex double-sided bubble woven fabric in some embodiments of the present invention; Figure 4 is a weaving diagram in Example 5 of the present invention; Figure 5 is a weaving diagram in Example 6 of the present invention; Figure 6 is a weaving diagram in Example 7 of the present invention.
根据本实用新型的一些实施方式,本实用新型提供了一种正反凹凸双面泡编织面料,包括底层3、中间层2和面层1,底层3设置有凹口结构4或/和凸起结构5,面层1设置有凹口结构4或/和凸起结构5,底层3通过中间层2与面层1相连接,不同凹口结构4的形状、规格不相同,不同凸起结构5的形状、规格不相同。凸起结构5为正面凸、反面平,正面平、反面凸的形状,或还包括正反面同时凸起的形状。其中反面平是相对于正面凸而言的。According to some embodiments of the utility model, the utility model provides a front and back concave-convex double-sided bubble woven fabric, including a bottom layer 3, an intermediate layer 2 and a surface layer 1, the bottom layer 3 is provided with a recessed structure 4 and/or a protruding structure 5, the surface layer 1 is provided with a recessed structure 4 and/or a protruding structure 5, the bottom layer 3 is connected to the surface layer 1 through the intermediate layer 2, and the shapes and specifications of different recessed structures 4 are different, and the shapes and specifications of different protruding structures 5 are different. The protruding structure 5 is in a shape of convex on the front side and flat on the back side, flat on the front side and convex on the back side, or also includes a shape of convex on both the front and back sides. The flat back side is relative to the convex front side.
其中,底层3设置有凹口结构4或/和凸起结构5中的“或/和”表示选择“或,和并列选择其一”;当底层3设置有凹口结构4或凸起结构5时,此时,第一种,底层3可以只设置凹口结构4,第二种,底层3可以只设置凸起结构5;当底层3设置有凹口结构4和凸起结构5时,即表示底层3设置有凹口结构4和凸起结构5两种结构。Among them, the "or/and" in the bottom layer 3 is provided with a recessed structure 4 and/or a protruding structure 5 means selecting "or, and one of them is selected in parallel"; when the bottom layer 3 is provided with a recessed structure 4 or a protruding structure 5, at this time, in the first case, the bottom layer 3 can be provided with only the recessed structure 4, and in the second case, the bottom layer 3 can be provided with only the protruding structure 5; when the bottom layer 3 is provided with a recessed structure 4 and a protruding structure 5, it means that the bottom layer 3 is provided with both the recessed structure 4 and the protruding structure 5.
图1具体为正反凹凸双面泡编织面料中正面凸、反面平的结构,而图2中的右侧结构中包含正反面同时凸起的编织面料。FIG1 specifically shows a structure in which the front side of a double-sided bubble woven fabric is convex and the back side is flat, while the right structure in FIG2 includes a woven fabric with convex front and back sides at the same time.
根据本实用新型的一些实施方式,可选的,凸起结构5内中间层2设置有填充体。According to some embodiments of the present invention, optionally, a filling body is provided in the middle layer 2 within the protruding structure 5 .
根据本实用新型的一些实施方式,可选的,填充体以上下集圈或浮线的方式存在,且不同的填充体凸起高度不同。According to some embodiments of the present invention, optionally, the filling body is present in the form of upper and lower tucks or floating lines, and different filling bodies have different protrusion heights.
根据本实用新型的一些实施方式,可选的,反面平的编织方式为平织,且平织处采用弹性纱编织,正面凸、反面凸均为凸起处,凸起处采用常规纱编织。According to some embodiments of the present invention, optionally, the back side is woven in a plain weave manner, and the plain weave is woven with elastic yarn, and the front convex and the back side convex are both raised parts, and the raised parts are woven with conventional yarn.
根据本实用新型的一些实施方式,可选的,常规纱为涤纶、锦纶、棉毛类的一种或几种。According to some embodiments of the present invention, optionally, the conventional yarn is one or more of polyester, nylon, and cotton wool.
根据本实用新型的一些实施方式,可选的,弹性纱为带有氨纶材质的纱线或自身含有弹性体收缩复合纱线。According to some embodiments of the present invention, optionally, the elastic yarn is a yarn with spandex material or a shrinkable composite yarn containing an elastomer.
根据本实用新型的一些实施方式,可选的,凸起处的表层或平织的表层设置有提花。According to some embodiments of the present invention, optionally, the surface layer at the protrusion or the plain woven surface layer is provided with jacquard.
根据本实用新型的一些实施方式,可选的,凸起处的表层或平织的表层设置有半透孔或全透孔。According to some embodiments of the present invention, optionally, the surface layer at the protrusion or the plain woven surface layer is provided with semi-transparent holes or fully transparent holes.
本实用新型还提供了一种正反凹凸双面泡编织面料的编织方法,正反凹凸双面泡编织面料采用4路一组编织,包括以下步骤The utility model also provides a method for weaving a front and back concave-convex double-sided bubble woven fabric, wherein the front and back concave-convex double-sided bubble woven fabric is woven in a group of 4, comprising the following steps:
第一路织中间层2采用细包纱做双面平织处的中间上下连接,第二路织面层1凸起采用2根常规纱线编织,其中一根单独走下针做底层集圈面层编织,面层1两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The first route is to weave the middle layer 2 with fine covered yarn to make the middle upper and lower connections of the double-sided plain weaving. The second route is to weave the surface layer 1 with 2 conventional yarns, one of which is used as the lower needle to weave the bottom layer and the surface layer, and the two yarns of the surface layer 1 are woven flat at the same time to make the bulge, and the bulge is not connected with floating thread or tuck.
第三路织底层3凸起采用2根常规纱线编织,其中一根单独走上针做面层集圈底层编织,底层3两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The third route is to weave the bottom layer 3 protrusions with two regular yarns, one of which is knitted on the needle alone to make the surface layer tuck bottom layer knitting, and the two bottom layers 3 are woven flat at the same time to make the protrusions, and the protrusions are not connected by floating lines or tucks;
第四路在原凸起的另一面集圈部位对应处做平织,结束一组编织;The fourth way is to make a flat weave at the corresponding part of the tucked part on the other side of the original bulge, and end a set of weaving;
重复以上一组编织的编织步骤,如此循环编织就形成两面相互凹凸的双面泡材料。Repeat the above weaving steps, and the double-sided foam material with concave and convex sides is formed by cyclic weaving.
根据本实用新型的一些实施方式,可选的,正反凹凸双面泡编织面料采用5路一组编织,包括以下步骤According to some embodiments of the present invention, optionally, the front and back concave-convex double-sided bubble woven fabric is woven in a group of 5, including the following steps:
第一路中间层2采用膨体复丝填充;The first intermediate layer 2 is filled with expanded multifilament;
第二路织中间层2采用细包纱做双面平织处需要凹陷的地方中间上下连接第三路织面层1凸起采用2根常规纱线编织,其中一根单独走下针做底层集圈面层编织,面层1两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The second weaving middle layer 2 uses fine covered yarn to make double-sided flat weaving. The concave parts need to be connected in the middle and the third weaving surface layer 1 is convex. Two conventional yarns are used for weaving. One of them is used as the bottom needle to weave the surface layer. Two yarns of the surface layer 1 are woven flat at the same time to make the convex parts. No floating thread or tuck connection is used for the convex parts.
第四路织底层3凸起采用2根常规纱线编织,其中一根单独走上针做面层集圈底层编织,底层3两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The fourth route is to weave the 3 bulges of the bottom layer with two conventional yarns, one of which is knitted on the needle alone to make the top layer tuck bottom layer knitting, and the two bottom layers 3 are woven flat at the same time to make the bulges, and the bulges are not connected by floating lines or tucks;
第5路在原凸起的另一面集圈部位对应处做平织,上线全凸部位走浮线,结束一组编织;For the fifth route, make a flat weave at the corresponding part of the tucked part on the other side of the original bulge, and use the floating line at the full bulge part of the upper line to end a set of weaving;
重复以上一组编织的编织步骤,如此循环编织就形成两面相互凹凸和中间同时两面凸的双面泡材料。Repeat the above weaving steps, and the double-sided foam material with two sides being concave and convex and the middle being convex at the same time is formed by the circular weaving.
根据本实用新型的一些实施方式,可选的,正反凹凸双面泡编织面料采用3路一组编织,包括以下步骤。According to some embodiments of the present invention, optionally, the front and back concave-convex double-sided bubble woven fabric is woven in a group of 3, including the following steps.
第一路织面层凸起采用2根常规纱线编织,其中一根单独走下针做底层集圈面层编织,面层两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The first route of weaving the raised surface layer is woven with two regular yarns, one of which is used alone as the bottom needle to weave the bottom layer, and the two yarns of the surface layer are woven flat at the same time to make the raised part, and the raised part is not made with floating thread or tuck connection;
第二路织底层凸起采用2根常规纱线编织,其中一根单独走上针做面层集圈底层编织,底层两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The second route of weaving the bottom layer bulge is woven with 2 regular yarns, one of which is put on the needle alone to make the surface layer tuck bottom layer woven, and the two bottom layers are woven flat at the same time to make the bulge, and the bulge part is not made with floating thread or tuck connection;
第三路在原凸起的另一面集圈部位对应处做平织,不需要凸起的平织处上下做集圈结束一组编织;The third route is to make flat weave at the corresponding part of the tucked part on the other side of the original bulge, and do tucks up and down at the flat weave part that does not need the bulge to end a set of weaving;
重复以上一组编织的编织步骤,如此循环编织就形成两面相互凹凸的双面泡材料。Repeat the above weaving steps, and the double-sided foam material with concave and convex sides is formed by cyclic weaving.
实施例1Example 1
本实施例提供了一种正反凹凸双面泡编织面料,包括底层3、中间层2和面层1,底层3设置有凹口结构4或/和凸起结构5,面层1设置有凹口结构4或/和凸起结构5,底层3通过中间层2与面层1相连接,不同凹口结构4的形状、规格不相同,不同凸起结构5的形状、规格不相同。The present embodiment provides a double-sided bubble woven fabric with front and back concave and convex shapes, including a bottom layer 3, an intermediate layer 2 and a surface layer 1. The bottom layer 3 is provided with a recessed structure 4 and/or a protruding structure 5, and the surface layer 1 is provided with a recessed structure 4 and/or a protruding structure 5. The bottom layer 3 is connected to the surface layer 1 through the intermediate layer 2. Different recessed structures 4 have different shapes and specifications, and different protruding structures 5 have different shapes and specifications.
凸起结构5为正面凸、反面平,正面平、反面凸,正反面同时凸起的形状。The convex structure 5 is in a shape of a convex front side and a flat back side, a flat front side and a convex back side, or a shape of a convex front side and a convex back side at the same time.
凸起结构5内中间层2设置有填充体。The middle layer 2 is provided with a filling body in the protruding structure 5 .
填充体以上下集圈或浮线的方式存在,且不同的填充体凸起高度不同。The filling body exists in the form of up and down tucks or floating lines, and different filling bodies have different protrusion heights.
反面平的编织方式为平织,且平织处采用弹性纱编织,正面凸、反面凸均为凸起处,凸起处采用常规纱编织。The weaving method of the flat back side is plain weaving, and the flat weaving part is woven with elastic yarn, and the convex front side and the convex back side are both raised parts, and the raised parts are woven with conventional yarn.
常规纱为涤纶、锦纶、棉毛类的一种或几种。Conventional yarns are one or more of polyester, nylon, and cotton wool.
弹性纱为带有氨纶材质的纱线或自身含有弹性体收缩复合纱线。Elastic yarn is a yarn with spandex material or a shrinkable composite yarn containing an elastomer.
实施例2Example 2
本实施例提供了一种正反凹凸双面泡编织面料,包括底层3、中间层2和面层1,底层3设置有凹口结构4或/和凸起结构5,面层1设置有凹口结构4或/和凸起结构5,底层3通过中间层2与面层1相连接,不同凹口结构4的形状、规格不相同,不同凸起结构5的形状、规格不相同。The present embodiment provides a double-sided bubble woven fabric with front and back concave and convex shapes, including a bottom layer 3, an intermediate layer 2 and a surface layer 1. The bottom layer 3 is provided with a recessed structure 4 and/or a protruding structure 5, and the surface layer 1 is provided with a recessed structure 4 and/or a protruding structure 5. The bottom layer 3 is connected to the surface layer 1 through the intermediate layer 2. Different recessed structures 4 have different shapes and specifications, and different protruding structures 5 have different shapes and specifications.
凸起结构5为正面凸、反面平,正面平、反面凸,正反面同时凸起的形状。The convex structure 5 is in a shape of a convex front side and a flat back side, a flat front side and a convex back side, or a shape of a convex front side and a convex back side at the same time.
凸起结构5内中间层2设置有填充体。The middle layer 2 is provided with a filling body in the protruding structure 5 .
填充体以上下集圈或浮线的方式存在,且不同的填充体凸起高度不同。The filling body exists in the form of up and down tucks or floating lines, and different filling bodies have different protrusion heights.
反面平的编织方式为平织,且平织处采用弹性纱编织,正面凸、反面凸均为凸起处,凸起处采用常规纱编织。The weaving method of the flat back side is plain weaving, and the flat weaving part is woven with elastic yarn, and the convex front side and the convex back side are both raised parts, and the raised parts are woven with conventional yarn.
常规纱为涤纶、锦纶、棉毛类的一种或几种。Conventional yarns are one or more of polyester, nylon, and cotton wool.
弹性纱为带有氨纶材质的纱线或自身含有弹性体收缩复合纱线。Elastic yarn is a yarn with spandex material or a shrinkable composite yarn containing an elastomer.
本实施例在实施例1的基础上设置提花组织,具体为:凸起处的表层或平织的表层设置有提花。This embodiment is provided with a jacquard structure on the basis of the embodiment 1, specifically: the surface layer at the protrusion or the surface layer of the plain weave is provided with a jacquard.
实施例3Example 3
本实施例提供了一种正反凹凸双面泡编织面料。This embodiment provides a double-sided bubble woven fabric with front and back concave-convex shapes.
本实施例与实施例1的区别在于:在实施例1的基础上设置透孔结构,具体为:凸起处的表层或平织的表层设置有半透孔或全透孔。The difference between this embodiment and embodiment 1 is that: a perforated structure is provided on the basis of embodiment 1, specifically: the surface layer at the protrusion or the surface layer of the plain weave is provided with semi-permeable holes or fully permeable holes.
实施例4Example 4
本实施例提供了一种正反凹凸双面泡编织面料。This embodiment provides a double-sided bubble woven fabric with front and back concave-convex shapes.
本实施例与实施例1的区别在于:在实施例1的基础上设置提花、透孔结构,具体为:凸起处的表层或平织的表层设置有不同颜色或不同结构的提花;凸起处的表层或平织的表层设置有翻针或集圈形成的半透孔或全透孔。The difference between this embodiment and embodiment 1 is that: a jacquard and a perforated structure are provided on the basis of embodiment 1, specifically: the surface layer at the protrusion or the surface layer of the plain weave is provided with jacquards of different colors or different structures; the surface layer at the protrusion or the surface layer of the plain weave is provided with semi-permeable holes or fully permeable holes formed by turning needles or gathering loops.
实施例5Example 5
本实施例提供了一种正反凹凸双面泡编织面料的编织方法,正反凹凸双面泡编织面料采用4路一组编织,包括以下步骤This embodiment provides a method for weaving a front and back concave-convex double-sided bubble woven fabric, the front and back concave-convex double-sided bubble woven fabric is woven in a group of 4, including the following steps:
第一路织中间层2采用细包纱做双面平织处的中间上下连接,第二路织面层1凸起采用2根常规纱线编织,其中一根单独走下针做底层集圈面层编织,面层1两根纱线同时平织做凸起,不做凸起部位走浮线或集圈连接;The first weave middle layer 2 uses fine covered yarn to make the middle upper and lower connections of the double-sided flat weaving. The second weave surface layer 1 bulge is woven with 2 regular yarns, one of which is used as the lower needle to make the bottom layer tuck surface layer weaving. The two yarns of the surface layer 1 are woven flat at the same time to make the bulge, and the bulge is not connected with floating thread or tuck.
第三路织底层3凸起采用2根常规纱线编织,其中一根单独走上针做面层集圈底层编织,底层3两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The third route is to weave the bottom layer 3 protrusions with two regular yarns, one of which is knitted on the needle alone to make the surface layer tuck bottom layer knitting, and the two bottom layers 3 are woven flat at the same time to make the protrusions, and the protrusions are not connected by floating lines or tucks;
第四路在原凸起的另一面集圈部位对应处做平织,结束一组编织;The fourth way is to make a flat weave at the corresponding part of the tucked part on the other side of the original bulge, and end a set of weaving;
重复以上一组编织的编织步骤,如此循环编织就形成两面相互凹凸的双面泡材料。Repeat the above weaving steps, and the double-sided foam material with concave and convex sides is formed by cyclic weaving.
实施例6Example 6
本实施例提供了一种正反凹凸双面泡编织面料的编织方法,正反凹凸双面泡编织面料采用5路一组编织,包括以下步骤This embodiment provides a method for weaving a front and back concave-convex double-sided bubble woven fabric, the front and back concave-convex double-sided bubble woven fabric is woven in a group of 5, including the following steps:
第一路中间层2采用膨体复丝填充;The first intermediate layer 2 is filled with expanded multifilament;
第二路织中间层2采用细包纱做双面平织处需要凹陷的地方中间上下连接第三路织面层1凸起采用2根常规纱线编织,其中一根单独走下针做底层集圈面层编织,面层1两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The second weaving middle layer 2 uses fine covered yarn to make double-sided flat weaving. The concave parts need to be connected in the middle and the third weaving surface layer 1 is convex. Two conventional yarns are used for weaving. One of them is used as the bottom needle to weave the surface layer. Two yarns of the surface layer 1 are woven flat at the same time to make the convex parts. No floating thread or tuck connection is used for the convex parts.
第四路织底层3凸起采用2根常规纱线编织,其中一根单独走上针做面层集圈底层编织,底层3两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The fourth route is to weave the 3 bulges of the bottom layer with two conventional yarns, one of which is knitted on the needle alone to make the top layer tuck bottom layer knitting, and the two bottom layers 3 are woven flat at the same time to make the bulges, and the bulges are not connected by floating lines or tucks;
第5路在原凸起的另一面集圈部位对应处做平织,上线全凸部位走浮线,结束一组编织;For the fifth route, make a flat weave at the corresponding part of the tucked part on the other side of the original bulge, and use the floating line at the full bulge part of the upper line to end a set of weaving;
重复以上一组编织的编织步骤,如此循环编织就形成两面相互凹凸和中间同时两面凸的双面泡材料。Repeat the above weaving steps, and the double-sided foam material with two sides being concave and convex and the middle being convex at the same time is formed by the circular weaving.
实施例7Example 7
本实施例提供了一种正反凹凸双面泡编织面料的编织方法,正反凹凸双面泡编织面料采用3路一组编织,包括以下步骤This embodiment provides a method for weaving a front and back concave-convex double-sided bubble woven fabric, the front and back concave-convex double-sided bubble woven fabric is woven in a group of 3, including the following steps:
第一路织面层凸起采用2根常规纱线编织,其中一根单独走下针做底层集圈面层编织,面层两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The first route of weaving the raised surface layer is woven with two regular yarns, one of which is used alone as the bottom needle to weave the bottom layer, and the two yarns of the surface layer are woven flat at the same time to make the raised part, and the raised part is not made with floating thread or tuck connection;
第二路织底层凸起采用2根常规纱线编织,其中一根单独走上针做面层集圈底层编织,底层两根同时平织做凸起,不做凸起部位走浮线或集圈连接;The second route of weaving the bottom layer bulge is woven with 2 regular yarns, one of which is put on the needle alone to make the surface layer tuck bottom layer woven, and the two bottom layers are woven flat at the same time to make the bulge, and the bulge part is not made with floating thread or tuck connection;
第三路在原凸起的另一面集圈部位对应处做平织,不需要凸起的平织处上下做集圈结束一组编织;The third route is to make flat weave at the corresponding part of the tucked part on the other side of the original bulge, and do tucks up and down at the flat weave part that does not need the bulge to end a set of weaving;
重复以上一组编织的编织步骤,如此循环编织就形成两面相互凹凸的双面泡材料。Repeat the above weaving steps, and the double-sided foam material with concave and convex sides is formed by cyclic weaving.
本实用新型编织制备的正反凹凸双面泡编织面料应用场景举例:如通过实施例6编织制备的正反凹凸双面泡编织面料,其用在鞋材上,其中间层2内填充的膨体复丝,可以起到一定的缓冲保护效果,提升穿戴时接触面的舒适感;再如:正反凹凸双面泡编织面料应用至服装上,衣服与身体接触的面料可通过凸起结构5,在一定程度上能避免流汗时,衣体紧贴身体。The application scenarios of the front and back concave convex double-sided bubble woven fabric prepared by weaving according to the utility model are given as follows: for example, the front and back concave convex double-sided bubble woven fabric prepared by weaving according to Example 6 is used in shoe materials, and the expanded multifilament filled in the middle layer 2 can play a certain buffering and protective effect, thereby improving the comfort of the contact surface when worn; another example: the front and back concave convex double-sided bubble woven fabric is applied to clothing, and the fabric in contact with the body can be prevented from sticking to the body when sweating to a certain extent through the raised structure 5.
本实用新型中的编织纱线可以多种多样,使用普通纱线同样能编织形成正反凹凸双面泡编织面料,无需后工序加工定型。当然,实际应用时可以根据应用场景、使用需求的不同使用具有功能性的纱线进行编织,如使用具有远红外功能的纱线。The braided yarns in the utility model can be varied, and ordinary yarns can also be used to weave into positive and negative concave and convex double-sided bubble braided fabrics, without the need for post-processing and shaping. Of course, in actual application, functional yarns can be used for weaving according to different application scenarios and usage requirements, such as yarns with far-infrared functions.
应该理解的是,本实用新型所公开的实施例不限于这里所公开的特定处理步骤或材料,而应当延伸到相关领域的普通技术人员所理解的此类特征的等同替代。还应当理解的是,在此使用的术语仅用于描述特定实施例的目的,而并不意味着限制。It should be understood that the embodiments disclosed in the present invention are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features understood by ordinary technicians in the relevant field. It should also be understood that the terms used herein are only used for the purpose of describing specific embodiments and are not meant to be limiting.
说明书中提到的“实施例”意指结合实施例描述的特定特征、或特性包括在本实用新型的至少一个实施例中。因此,说明书通篇各个地方出现的短语或“实施例”并不一定均指同一个实施例。The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the utility model. Therefore, phrases or "embodiment" appearing in various places throughout the specification do not necessarily refer to the same embodiment.
此外,所描述的特征或特性可以任何其他合适的方式结合到一个或多个实施例中。在上面的描述中,提供一些具体的细节,例如厚度、数量等,以提供对本实用新型的实施例的全面理解。然而,相关领域的技术人员将明白,本实用新型无需上述一个或多个具体的细节便可实现或者也可采用其他方法、组件、材料等实现。In addition, the described features or characteristics may be combined in one or more embodiments in any other suitable manner. In the above description, some specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of the embodiments of the utility model. However, those skilled in the relevant art will understand that the utility model can be implemented without one or more of the above specific details or can also be implemented using other methods, components, materials, etc.
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