CN221737028U - Feeding width controllable type extruder glue supply weight adjusting mechanism - Google Patents

Feeding width controllable type extruder glue supply weight adjusting mechanism Download PDF

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CN221737028U
CN221737028U CN202323511702.XU CN202323511702U CN221737028U CN 221737028 U CN221737028 U CN 221737028U CN 202323511702 U CN202323511702 U CN 202323511702U CN 221737028 U CN221737028 U CN 221737028U
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open mill
extruder
adjusting mechanism
rubber
weight adjusting
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王�锋
战浩
刘羽
王曙媛
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Shandong Linglong Tyre Co Ltd
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Shandong Linglong Tyre Co Ltd
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Abstract

The utility model belongs to the technical field of weight adjusting equipment, and discloses a rubber feeding weight adjusting mechanism of an extruder with a controllable feeding width, which comprises a first conveying belt, a second conveying belt, a first open mill, a second open mill and an extruder, wherein the first conveying belt is arranged on one side of the first open mill, the second open mill is arranged on one side of the first conveying belt far away from the first open mill, the second conveying belt is arranged on one side of the second open mill far away from the first conveying belt, and the rubber feeding amount of the extruder are judged to reach a stable state by taking the current of the extruder as a judging signal through a PLC module arranged in the extruder, and the distance between a movable cutter and a fixed cutter is adjusted through an air cylinder, so that the effect of adjusting the width of a rubber sheet is achieved, the purpose of adjusting the feeding weight is achieved, and the rubber feeding weight adjusting mechanism is convenient for operators to observe the dynamic reaction at any time.

Description

一种喂料宽度可控式挤出机供胶重量调节机构A feeding width controllable glue supply weight adjustment mechanism for an extruder

技术领域Technical Field

本实用新型属于重量调节设备技术领域,尤其涉及一种喂料宽度可控式挤出机供胶重量调节机构。The utility model belongs to the technical field of weight regulating equipment, in particular to a feeding width controllable glue supply weight regulating mechanism for an extruder.

背景技术Background Art

挤出机是橡胶制品生产中重要的工艺设备之一。目前市场上的挤出机包括:橡胶热喂料装置、机筒、排料螺杆、能够与挤出模具连接的法兰以及挤出模具,在橡胶热喂料装置的下方设置有机筒,在机筒中设置有排料螺杆,在机筒的一端上设置有能够与挤出模具连接的法兰,挤出模具与法兰相连接,所述橡胶热喂料装置包括:漏斗状的进料筒,在进料筒的上端设置有进料口,在进料筒的下端设置有出料口,进料筒通过出料口与机筒相连通。经过密炼后的橡胶胶料进入到进料筒后,再从出料口输送到机筒中,机筒中旋转的排料螺杆对橡胶胶料进行挤压、剪切,同时将橡胶胶料往法兰方向输送,经过排料螺杆挤压、剪切过的橡胶胶料通过法兰进入到挤出模具中,橡胶胶料在挤出模具中边冷却边被挤出成型,从而形成所需要的产品。The extruder is one of the important process equipment in the production of rubber products. The extruders currently on the market include: a rubber hot feeding device, a barrel, a discharge screw, a flange that can be connected to the extrusion die, and an extrusion die. A barrel is arranged below the rubber hot feeding device, a discharge screw is arranged in the barrel, a flange that can be connected to the extrusion die is arranged at one end of the barrel, and the extrusion die is connected to the flange. The rubber hot feeding device includes: a funnel-shaped feed barrel, a feed port is arranged at the upper end of the feed barrel, and a discharge port is arranged at the lower end of the feed barrel. The feed barrel is connected to the barrel through the discharge port. After the rubber compound after mixing enters the feed barrel, it is transported to the barrel from the discharge port. The discharge screw rotating in the barrel extrude and shear the rubber compound, and at the same time transports the rubber compound to the flange direction. The rubber compound extruded and sheared by the discharge screw enters the extrusion die through the flange. The rubber compound is extruded and formed while cooling in the extrusion die, thereby forming the desired product.

喂入热喂料挤出机的胶条需先经过开炼机的热炼,但目前开炼机无法实现对于供胶胶条重量的调控过程,导致喂入挤出机的供胶胶条存在重量波动差异,而挤出物的尺寸又容易受供胶胶条重量的变化影响而波动,进而对挤出物的尺寸造成偏差影响。The rubber strips fed into the hot feed extruder must first be heat-refined in an open mixing mill. However, the current open mixing mill is unable to achieve a weight control process for the rubber strips fed into the extruder, resulting in weight fluctuations in the rubber strips fed into the extruder. The size of the extrudate is easily affected by the weight changes of the rubber strips, which in turn causes deviations in the size of the extrudate.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种喂料宽度可控式挤出机供胶重量调节机构,以解决上述背景技术中提出的问题。The utility model aims to provide a feeding width controllable glue supply weight adjustment mechanism for an extruder to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:一种喂料宽度可控式挤出机供胶重量调节机构,包括第一运输带、第二运输带、第一开炼机、第二开炼机和挤出机,所述第一运输带布置于第一开炼机的一侧,所述第二开炼机布置于第一运输带远离第一开炼机的一侧,所述第二运输带布置于第二开炼机远离第一运输带的一侧,所述挤出机布置于第二运输带远离第二开炼机的一侧,所述第二开炼机上布置有安装杆,安装杆上沿轴向均匀布置有割胶刀机构。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding width controllable extruder rubber supply weight adjustment mechanism, comprising a first conveyor belt, a second conveyor belt, a first open mill, a second open mill and an extruder, the first conveyor belt is arranged on one side of the first open mill, the second open mill is arranged on the side of the first conveyor belt away from the first open mill, the second conveyor belt is arranged on the side of the second open mill away from the first conveyor belt, the extruder is arranged on the side of the second conveyor belt away from the second open mill, the second open mill is arranged with a mounting rod, and rubber cutting knife mechanisms are evenly arranged along the axial direction on the mounting rod.

优选的,所述割胶刀机构包括安装在第二开炼机上的刻度杆,刻度杆上固定安装有固定割刀和活动割刀。Preferably, the rubber tapping knife mechanism comprises a scale rod mounted on the second mixing mill, and a fixed cutting knife and a movable cutting knife are fixedly mounted on the scale rod.

优选的,所述第二开炼机上布置有气缸,气缸上连接有伸缩杆,伸缩杆的动作输出端安装在活动割刀上。Preferably, a cylinder is arranged on the second mixing mill, a telescopic rod is connected to the cylinder, and an action output end of the telescopic rod is mounted on the movable cutting knife.

优选的,所述活动割刀上连接有活动滑套,活动滑套上开设有与刻度杆相适配的通孔,活动滑套上开设有连接口,连接口连接在伸缩杆的动作输出端上。Preferably, the movable cutting knife is connected to a movable sliding sleeve, the movable sliding sleeve is provided with a through hole adapted to the scale rod, the movable sliding sleeve is provided with a connecting port, and the connecting port is connected to the action output end of the telescopic rod.

优选的,所述第一开炼机与第二开炼机的一侧均通过旋转接头连接有进水管,进水管上连通有回水管。Preferably, one side of the first mixing mill and the second mixing mill is connected to a water inlet pipe via a rotary joint, and the water inlet pipe is connected to a water return pipe.

优选的,所述第一开炼机与第二开炼机均通过联轴器连接有伺服电机,开炼机主体上布置有两个压延辊筒,压延辊筒靠近联轴器的一端连接有轴承。Preferably, the first and second mixing mills are both connected to servo motors via couplings, two calendering rollers are arranged on the mixing mill body, and a bearing is connected to one end of the calendering roller close to the coupling.

优选的,所述挤出机内布置有PLC模块,PLC模块与割胶刀机构电性连接。Preferably, a PLC module is arranged in the extruder, and the PLC module is electrically connected to the rubber tapping knife mechanism.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型中,通过设有的割胶刀机构与挤出机内布置的PLC模块,以挤出机电流作为判定信号,判断挤出机的吃胶量与供胶量是否达到稳定状态,第一开炼机进行胶片的热炼过程,热炼之后,牵头至第一运输带进行供胶胶片进行运输过程,供胶胶片运输带由电机带动运转,实现供胶胶片的输送过程,到达第二开炼机,进行胶片的二次热炼,挤出机电流作为判定信号,挤出机电流值作为输入信号输送给PLC模块,PLC模块判断是否位于标准要求范围,若高于电流标准要求范围,则需减少供料,降低供胶胶片宽度,则PLC传输信号给气缸带动伸缩杆进行前移,进而使得活动割刀向固定割刀方向移动,使得切割胶片宽度减少,直至PLC判断挤出机电流符合标准要求范围。若PLC判断低于电流标准要求范围,则需增多供料,并增大供胶胶片宽度,则PLC传输信号给气缸带动伸缩杆进行后移,进而使得活动割刀远离固定割刀,使得供胶胶片宽度增大,直至PLC判断挤出机电流符合标准要求范围,并且装置为露天设置,方便操作人员随时观察反应动态,方便调节和维护。In the utility model, through the rubber cutting knife mechanism and the PLC module arranged in the extruder, the extruder current is used as a judgment signal to judge whether the rubber consumption and rubber supply of the extruder have reached a stable state, the first open mill performs a hot refining process of the rubber sheet, and after the hot refining, it leads to the first conveyor belt to carry out the transportation process of the rubber sheet, the rubber sheet conveyor belt is driven by a motor to realize the transportation process of the rubber sheet, and reaches the second open mill for secondary hot refining of the rubber sheet, the extruder current is used as a judgment signal, and the extruder current value is transmitted to the PLC module as an input signal, the PLC module determines whether it is within the standard requirement range, if it is higher than the current standard requirement range, it is necessary to reduce the feed and reduce the width of the rubber sheet, then the PLC transmits a signal to the cylinder to drive the telescopic rod to move forward, thereby causing the movable cutting knife to move toward the fixed cutting knife, so that the width of the cut film is reduced, until the PLC determines that the extruder current meets the standard requirement range. If the PLC determines that the current is lower than the standard requirement range, it is necessary to increase the material supply and increase the width of the rubber film. The PLC transmits a signal to the cylinder to drive the telescopic rod to move backward, thereby moving the movable cutting knife away from the fixed cutting knife, increasing the width of the rubber film, until the PLC determines that the extruder current meets the standard requirement range. The device is set up in the open air, which is convenient for the operator to observe the reaction dynamics at any time and facilitate adjustment and maintenance.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型提出的一种喂料宽度可控式挤出机供胶重量调节机构的第二开炼机的结构示意图;FIG1 is a schematic structural diagram of a second open mill of a rubber supply weight adjustment mechanism for an extruder with controllable feeding width proposed by the present invention;

图2为本实用新型提出的一种喂料宽度可控式挤出机供胶重量调节机构的割胶刀机构结构示意图;FIG2 is a schematic diagram of the structure of a rubber tapping knife mechanism of a rubber supply weight adjustment mechanism of a feed width controllable extruder proposed by the utility model;

图3为本实用新型提出的一种喂料宽度可控式挤出机供胶重量调节机构的活动割刀的结构示意图;FIG3 is a schematic structural diagram of a movable cutter of a rubber supply weight adjustment mechanism for a feed width controllable extruder proposed by the present invention;

图4为本实用新型提出的一种喂料宽度可控式挤出机供胶重量调节机构的整体结构示意图。FIG. 4 is a schematic diagram of the overall structure of a glue supply weight adjustment mechanism for an extruder with controllable feeding width proposed by the present invention.

图中:1、伺服电机;2、联轴器;3、挤出机;4、轴承;5、压延辊筒;6、旋转接头;7、进水管;8、回水管;9、固定割刀;10、活动割刀;11、刻度杆;12、伸缩杆;13、气缸;14、活动滑套;15、通孔;16、连接口;17、第一开炼机;18、第二开炼机;19、割胶刀机构;20、第一运输带;21、第二运输带。In the figure: 1. servo motor; 2. coupling; 3. extruder; 4. bearing; 5. calendering roller; 6. rotary joint; 7. water inlet pipe; 8. water return pipe; 9. fixed cutting knife; 10. movable cutting knife; 11. scale rod; 12. telescopic rod; 13. cylinder; 14. movable sliding sleeve; 15. through hole; 16. connecting port; 17. first mixing mill; 18. second mixing mill; 19. rubber cutting knife mechanism; 20. first conveyor belt; 21. second conveyor belt.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

参照图1-4,一种喂料宽度可控式挤出机3供胶重量调节机构,包括第一运输带20、第二运输带21、第一开炼机17、第二开炼机18和挤出机3,第一运输带20布置于第一开炼机17的一侧,第二开炼机18布置于第一运输带20远离第一开炼机17的一侧,第二运输带21布置于第二开炼机18远离第一运输带20的一侧,挤出机3布置于第二运输带21远离第二开炼机18的一侧,第二开炼机18上布置有安装杆,安装杆上沿轴向均匀布置有割胶刀机构19,挤出机3内布置有PLC模块,PLC模块与割胶刀机构19电性连接。1-4, a feeding width controllable rubber supply weight adjustment mechanism for an extruder 3 includes a first conveyor belt 20, a second conveyor belt 21, a first open mill 17, a second open mill 18 and an extruder 3, wherein the first conveyor belt 20 is arranged on one side of the first open mill 17, the second open mill 18 is arranged on the side of the first conveyor belt 20 away from the first open mill 17, the second conveyor belt 21 is arranged on the side of the second open mill 18 away from the first conveyor belt 20, the extruder 3 is arranged on the side of the second conveyor belt 21 away from the second open mill 18, a mounting rod is arranged on the second open mill 18, and rubber tapping knife mechanisms 19 are evenly arranged along the axial direction on the mounting rod, a PLC module is arranged in the extruder 3, and the PLC module is electrically connected to the rubber tapping knife mechanism 19.

通过设有的割胶刀机构19与挤出机3内布置的PLC模块,以挤出机3电流作为判定信号,判断挤出机3的吃胶量与供胶量是否达到稳定状态,第一开炼机17进行胶片的热炼过程,热炼之后,牵头至第一运输带20进行供胶胶片进行运输过程,供胶胶片运输带由电机带动运转,实现供胶胶片的输送过程,到达第二开炼机18,进行胶片的二次热炼,挤出机3电流作为判定信号,挤出机3电流值作为输入信号输送给PLC模块,PLC模块判断是否位于标准要求范围,若高于电流标准要求范围,则需减少供料,降低供胶胶片宽度,则PLC传输信号给气缸13带动伸缩杆12进行前移,进而使得活动割刀10向固定割刀9方向移动,使得切割胶片宽度减少,直至PLC判断挤出机3电流符合标准要求范围。若PLC判断低于电流标准要求范围,则需增多供料,并增大供胶胶片宽度,则PLC传输信号给气缸13带动伸缩杆12进行后移,进而使得活动割刀10远离固定割刀9,使得供胶胶片宽度增大,直至PLC判断挤出机3电流符合标准要求范围,并且装置为露天设置,方便操作人员随时观察反应动态,方便调节和维护。Through the rubber cutting knife mechanism 19 and the PLC module arranged in the extruder 3, the current of the extruder 3 is used as a judgment signal to judge whether the rubber consumption and rubber supply of the extruder 3 have reached a stable state. The first open mixer 17 performs a heat refining process of the rubber film. After the heat refining, it leads to the first conveyor belt 20 for the rubber film to be transported. The rubber film conveyor belt is driven by a motor to realize the conveying process of the rubber film. It arrives at the second open mixer 18 for secondary heat refining of the film. The current of the extruder 3 is used as a judgment signal, and the current value of the extruder 3 is transmitted to the PLC module as an input signal. The PLC module determines whether it is within the standard requirement range. If it is higher than the current standard requirement range, it is necessary to reduce the feed and reduce the width of the rubber film. The PLC transmits a signal to the cylinder 13 to drive the telescopic rod 12 to move forward, thereby causing the movable cutting knife 10 to move toward the fixed cutting knife 9, so that the width of the cut film is reduced until the PLC determines that the current of the extruder 3 meets the standard requirement range. If the PLC determines that the current is lower than the standard requirement range, it is necessary to increase the material supply and increase the width of the rubber film. The PLC transmits a signal to the cylinder 13 to drive the telescopic rod 12 to move backward, thereby making the movable cutting knife 10 move away from the fixed cutting knife 9, so that the width of the rubber film increases, until the PLC determines that the current of the extruder 3 meets the standard requirement range. The device is set in the open air, which is convenient for the operator to observe the reaction dynamics at any time, and is convenient for adjustment and maintenance.

具体的,本实施例中,割胶刀机构19包括安装在第二开炼机18上的刻度杆11,刻度杆11上固定安装有固定割刀9和活动割刀10,第二开炼机18上布置有气缸13,气缸13上连接有伸缩杆12,伸缩杆12的动作输出端安装在活动割刀10上,活动割刀10上连接有活动滑套14,活动滑套14上开设有与刻度杆11相适配的通孔15,活动滑套14上开设有连接口16,连接口16连接在伸缩杆12的动作输出端上。Specifically, in the present embodiment, the rubber cutting knife mechanism 19 includes a scale rod 11 installed on the second mixing mill 18, on which a fixed cutting knife 9 and a movable cutting knife 10 are fixedly installed, and a cylinder 13 is arranged on the second mixing mill 18, on which a telescopic rod 12 is connected, and the action output end of the telescopic rod 12 is installed on the movable cutting knife 10, and the movable cutting knife 10 is connected to a movable sleeve 14, and a through hole 15 adapted to the scale rod 11 is provided on the movable sleeve 14, and a connecting port 16 is provided on the movable sleeve 14, and the connecting port 16 is connected to the action output end of the telescopic rod 12.

通过布置有的刻度杆11、气缸13与伸缩杆12等结构,从而可通过刻度杆11直观的观测到活动割刀10与固定割刀9之间的间距,从而实现对切割胶片宽度的精确把控。By arranging structures such as the scale rod 11, the cylinder 13 and the telescopic rod 12, the distance between the movable cutting knife 10 and the fixed cutting knife 9 can be intuitively observed through the scale rod 11, thereby achieving accurate control of the cut film width.

具体的,本实施例中,第一开炼机17与第二开炼机18的一侧均通过旋转接头6连接有进水管7,进水管7上连通有回水管8。Specifically, in the present embodiment, one side of the first mixing mill 17 and the second mixing mill 18 are both connected to a water inlet pipe 7 via a rotary joint 6 , and a water return pipe 8 is connected to the water inlet pipe 7 .

通过进水管7与回水管8,可便于对压延辊筒5进行加热,从而实现对胶片进行热炼的目的。The calendering roller 5 can be heated conveniently through the water inlet pipe 7 and the water return pipe 8, so as to achieve the purpose of heat refining the film.

具体的,本实施例中,第一开炼机17与第二开炼机18均通过联轴器2连接有伺服电机1,开炼机主体上布置有两个压延辊筒5,压延辊筒5靠近联轴器2的一端连接有轴承4。Specifically, in this embodiment, the first mixing mill 17 and the second mixing mill 18 are both connected to the servo motor 1 through the coupling 2, and two calendering rollers 5 are arranged on the mixing mill body. The calendering rollers 5 are connected to the bearing 4 at one end close to the coupling 2.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims (7)

1. The utility model provides a weight adjustment mechanism is glued to controllable formula extruder of feed width, includes first conveyer belt, second conveyer belt, first mill, second mill and extruder, its characterized in that: the first conveyor belt is arranged on one side of the first open mill, the second open mill is arranged on one side of the first conveyor belt away from the first open mill, the second conveyor belt is arranged on one side of the second open mill away from the first conveyor belt, the extruder is arranged on one side of the second conveyor belt away from the second open mill, a mounting rod is arranged on the second open mill, and rubber cutter mechanisms are uniformly arranged on the mounting rod along the axial direction.
2. The feed width controllable type extruder glue weight adjusting mechanism according to claim 1, wherein: the rubber tapping cutter mechanism comprises a scale rod arranged on the second open mill, and a fixed cutter and a movable cutter are fixedly arranged on the scale rod.
3. The feed width controllable type extruder glue weight adjusting mechanism according to claim 1, wherein: and an air cylinder is arranged on the second open mill, a telescopic rod is connected to the air cylinder, and an action output end of the telescopic rod is arranged on the movable cutter.
4. The feed width controllable type extruder glue weight adjusting mechanism according to claim 2, wherein: the movable cutter is connected with a movable sliding sleeve, a through hole matched with the scale rod is formed in the movable sliding sleeve, a connecting port is formed in the movable sliding sleeve, and the connecting port is connected to the action output end of the telescopic rod.
5. The feed width controllable type extruder glue weight adjusting mechanism according to claim 1, wherein: one sides of the first open mill and the second open mill are connected with a water inlet pipe through a rotary joint, and a water return pipe is communicated with the water inlet pipe.
6. The feed width controllable type extruder glue weight adjusting mechanism according to claim 1, wherein: the first open mill and the second open mill are connected with a servo motor through a coupler, two calendaring rollers are arranged on the open mill main body, and one end, close to the coupler, of each calendaring roller is connected with a bearing.
7. The feed width controllable type extruder glue weight adjusting mechanism according to claim 1, wherein: a PLC module is arranged in the extruder and is electrically connected with the rubber tapping knife mechanism.
CN202323511702.XU 2023-12-21 2023-12-21 Feeding width controllable type extruder glue supply weight adjusting mechanism Active CN221737028U (en)

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Application Number Priority Date Filing Date Title
CN202323511702.XU CN221737028U (en) 2023-12-21 2023-12-21 Feeding width controllable type extruder glue supply weight adjusting mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323511702.XU CN221737028U (en) 2023-12-21 2023-12-21 Feeding width controllable type extruder glue supply weight adjusting mechanism

Publications (1)

Publication Number Publication Date
CN221737028U true CN221737028U (en) 2024-09-20

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Application Number Title Priority Date Filing Date
CN202323511702.XU Active CN221737028U (en) 2023-12-21 2023-12-21 Feeding width controllable type extruder glue supply weight adjusting mechanism

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Country Link
CN (1) CN221737028U (en)

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