CN221736979U - A demoulding device for shower production - Google Patents
A demoulding device for shower production Download PDFInfo
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- CN221736979U CN221736979U CN202420052871.7U CN202420052871U CN221736979U CN 221736979 U CN221736979 U CN 221736979U CN 202420052871 U CN202420052871 U CN 202420052871U CN 221736979 U CN221736979 U CN 221736979U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 238000005192 partition Methods 0.000 claims description 13
- 239000002826 coolant Substances 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000001502 supplementing effect Effects 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及脱模设备技术领域,具体为一种用于花洒生产的脱模设备。The utility model relates to the technical field of demoulding equipment, in particular to a demoulding equipment used for shower production.
背景技术Background Art
花洒又称莲蓬头,原是一种浇花、盆栽及其他植物的装置,来有人将之改装成为淋浴装置,使之成为浴室常见的用品,现有花洒的材质大部分都为塑料,在生产时,一般都会采用模具和注塑设备来进行成型。Shower heads, also known as shower heads, were originally a device for watering flowers, potted plants and other plants. Later, some people modified it into a shower device, making it a common item in the bathroom. Most of the existing shower heads are made of plastic. During production, molds and injection molding equipment are generally used for molding.
由于成型后的花洒,一般都会粘连在模具的型槽内部,需要进行脱模,目前现有的脱模设备,大部分都是采用液压顶出的方式,来将成型后的花洒顶出,虽然能够进行脱模,但是容易损伤到花洒,且不便于工作人员取出花洒,实用性较差,故而提出一种用于花洒生产的脱模设备来解决上述提出的问题。Since the shower head after molding is generally adhered to the inside of the mold groove, it needs to be demolded. Most of the existing demolding equipment uses hydraulic ejection to eject the molded shower head. Although demolding is possible, it is easy to damage the shower head and it is inconvenient for the staff to take out the shower head, which has poor practicality. Therefore, a demolding equipment for shower head production is proposed to solve the above problems.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种用于花洒生产的脱模设备,解决了容易损伤到花洒,且不便于工作人员取出花洒,实用性较差的问题。In view of the deficiencies of the prior art, the utility model provides a demoulding device for shower head production, which solves the problems of easy damage to the shower head, inconvenience for workers to take out the shower head and poor practicality.
为实现上述目的,本实用新型提供如下技术方案:一种用于花洒生产的脱模设备,包括上模、下模、移动架和水箱,所述上模与下模的内侧均开设有型槽,所述下模的外部设置有脱模组件;To achieve the above object, the utility model provides the following technical solutions: a demoulding device for shower production, comprising an upper mold, a lower mold, a movable frame and a water tank, wherein the inner sides of the upper mold and the lower mold are provided with a mold groove, and the outer side of the lower mold is provided with a demoulding component;
所述脱模组件包括开设在下模正面和背面的条形槽,所述条形槽的内侧固定连接有限位杆,所述移动架与限位杆套接,所述移动架底部的四周转动安装有活动轮,所述移动架的顶部固定安装有立架,所述立架的内顶壁固定安装有安装箱,所述安装箱的底部固定安装有多个真空吸盘,所述移动架的外侧固定安装有支撑板,所述支撑板的顶部设置有真空泵,所述真空泵顶部固定安装一端贯穿并延伸至安装箱内部的真空管。The demoulding assembly includes a strip groove opened on the front and back sides of the lower mold, the inner sides of the strip grooves are fixedly connected to the limit rods, the movable frame is sleeved with the limit rods, movable wheels are rotatably installed around the bottom of the movable frame, a vertical frame is fixedly installed on the top of the movable frame, a mounting box is fixedly installed on the inner top wall of the vertical frame, a plurality of vacuum suction cups are fixedly installed on the bottom of the mounting box, a support plate is fixedly installed on the outer side of the movable frame, a vacuum pump is arranged on the top of the support plate, and a vacuum tube with one end penetrating through and extending to the inside of the mounting box is fixedly installed on the top of the vacuum pump.
进一步,所述下模的内部设置有冷却腔,所述水箱的内部固定连接有隔板,所述隔板的下方设置有冷却液。Furthermore, a cooling cavity is provided inside the lower mold, a partition is fixedly connected to the inside of the water tank, and a coolant is provided below the partition.
进一步,所述隔板的顶部固定安装有循环水泵,所述循环水泵左侧固定安装有一端贯穿并延伸至隔板下方的进水管,所述循环水泵右侧固定安装有一端贯穿并延伸至冷却腔内部的出水管。Furthermore, a circulating water pump is fixedly installed on the top of the partition, a water inlet pipe with one end penetrating and extending to the bottom of the partition is fixedly installed on the left side of the circulating water pump, and a water outlet pipe with one end penetrating and extending to the inside of the cooling chamber is fixedly installed on the right side of the circulating water pump.
进一步,所述移动架的形状呈C形,所述立架的高度高于下模的高度。Furthermore, the movable frame is in a C-shape, and the height of the vertical frame is higher than the height of the lower mold.
进一步,所述水箱的形状呈长方形,所述水箱的材质为不锈钢。Furthermore, the water tank is rectangular in shape and is made of stainless steel.
进一步,所述上模与下模的尺寸相匹配,所述型槽的形状呈花洒形。Furthermore, the sizes of the upper die and the lower die match, and the shape of the groove is a shower head shape.
进一步,所述水箱正面固定安装有用于补充冷却液的补充管,所述补充管的顶端螺纹连接有螺纹盖。Furthermore, a supplementary pipe for supplementing coolant is fixedly installed on the front of the water tank, and a threaded cap is threadedly connected to the top end of the supplementary pipe.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of this application has the following beneficial effects:
该用于花洒生产的脱模设备,通过设置脱模组件,在需要进行脱模时,工作人员首先向左推动移动架,使得真空吸盘的位置处于型槽的上方,然后启动真空泵,其中,真空泵能够产生负压,使得真空吸盘与成型后的花洒之间形成差压,从而产生吸力,进而把成型后的花洒直接从型槽内部吸出,并使之暂时停留在真空吸盘外表面,随后,向右推动移动架,使得真空吸盘远离上模与下模,此时,工作人员只需拿起容器对准成型后的花洒,然后关闭真空泵,即可接取花洒,进而同时完成脱模和出料工作,且不容易损伤到花洒,实用性较好。The demoulding equipment for shower head production is provided with a demoulding component. When demoulding is required, the staff first pushes the movable frame to the left so that the vacuum suction cup is located above the groove, and then starts the vacuum pump, wherein the vacuum pump can generate negative pressure, so that a differential pressure is formed between the vacuum suction cup and the molded shower head, thereby generating suction, and then the molded shower head is directly sucked out of the groove, and temporarily stays on the outer surface of the vacuum suction cup. Subsequently, the movable frame is pushed to the right so that the vacuum suction cup is away from the upper mold and the lower mold. At this time, the staff only needs to pick up the container and align it with the molded shower head, and then turn off the vacuum pump to receive the shower head, thereby completing the demoulding and discharging work at the same time, and it is not easy to damage the shower head, and the practicability is good.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型内部结构示意图;Figure 1 is a schematic diagram of the internal structure of the utility model;
图2为本实用新型移动架和下模俯视结构示意图;FIG2 is a schematic diagram of the structure of the movable frame and the lower mold from a top view of the utility model;
图3为本实用新型水箱立体结构示意图。FIG3 is a schematic diagram of the three-dimensional structure of the water tank of the present utility model.
图中:1上模、2下模、3移动架、4条形槽、5限位杆、6型槽、7一些活动轮、8立架、9立架、10真空吸盘、11支撑板、12真空泵、13真空管、14冷却腔、15水箱、16隔板、17循环水泵、18进水管、19出水管、20补充管。In the figure: 1 upper die, 2 lower die, 3 movable frame, 4 strip groove, 5 limit rod, 6 type groove, 7 some movable wheels, 8 stand, 9 stand, 10 vacuum suction cup, 11 support plate, 12 vacuum pump, 13 vacuum tube, 14 cooling chamber, 15 water tank, 16 partition, 17 circulating water pump, 18 water inlet pipe, 19 water outlet pipe, 20 replenishing pipe.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,本实施例中的一种用于花洒生产的脱模设备,包括上模1、下模2、移动架3和水箱15,上模1与下模2的内侧均开设有型槽6,下模2的外部设置有脱模组件;Please refer to Figures 1-3. In this embodiment, a demoulding device for shower production includes an upper mold 1, a lower mold 2, a movable frame 3 and a water tank 15. The inner sides of the upper mold 1 and the lower mold 2 are both provided with a groove 6, and the outer side of the lower mold 2 is provided with a demoulding component;
脱模组件包括开设在下模2正面和背面的条形槽4,条形槽4的内侧固定连接有限位杆5,移动架3与限位杆5套接,移动架3底部的四周转动安装有活动轮7,移动架3的顶部固定安装有立架8,立架8的内顶壁固定安装有安装箱9,安装箱9的底部固定安装有多个真空吸盘10,移动架3的外侧固定安装有支撑板11,支撑板11的顶部设置有真空泵12,真空泵12顶部固定安装一端贯穿并延伸至安装箱9内部的真空管13,在需要进行脱模时,工作人员首先向左推动移动架3,使得真空吸盘10的位置处于型槽6的上方,然后启动真空泵12,其中,真空泵12能够产生负压,使得真空吸盘10与成型后的花洒之间形成差压,从而产生吸力,进而把成型后的花洒直接从型槽6内部吸出,并使之暂时停留在真空吸盘10外表面。The demoulding assembly includes a strip groove 4 opened on the front and back sides of the lower mold 2, the inner side of the strip groove 4 is fixedly connected to the limit rod 5, the moving frame 3 is sleeved with the limit rod 5, and the movable wheels 7 are rotatably installed around the bottom of the moving frame 3, a vertical frame 8 is fixedly installed on the top of the moving frame 3, and an installation box 9 is fixedly installed on the inner top wall of the vertical frame 8. A plurality of vacuum suction cups 10 are fixedly installed on the bottom of the installation box 9, and a support plate 11 is fixedly installed on the outer side of the moving frame 3. A vacuum pump 12 is arranged on the top of the support plate 11, and a vacuum tube 13 is fixedly installed on the top of the vacuum pump 12 at one end thereof, which passes through and extends to the inside of the installation box 9. When demoulding is required, the staff first pushes the moving frame 3 to the left so that the position of the vacuum suction cup 10 is above the groove 6, and then starts the vacuum pump 12, wherein the vacuum pump 12 can generate negative pressure, so that a differential pressure is formed between the vacuum suction cup 10 and the formed shower head, thereby generating suction, and then the formed shower head is directly sucked out from the inside of the groove 6, and it is temporarily retained on the outer surface of the vacuum suction cup 10.
随后,向右推动移动架3,使得真空吸盘10远离上模1与下模2,此时,工作人员只需拿起容器对准成型后的花洒,然后关闭真空泵12,即可接取花洒,进而同时完成脱模和出料工作,且不容易损伤到花洒,实用性较好。Then, the movable frame 3 is pushed to the right to make the vacuum suction cup 10 away from the upper mold 1 and the lower mold 2. At this time, the staff only needs to pick up the container and align it with the formed shower head, and then turn off the vacuum pump 12 to pick up the shower head, thereby completing the demoulding and discharging work at the same time, and it is not easy to damage the shower head, which is more practical.
其中,下模2的内部设置有冷却腔14,水箱15的内部固定连接有隔板16,隔板16的下方设置有冷却液,隔板16的顶部固定安装有循环水泵17,循环水泵17左侧固定安装有一端贯穿并延伸至隔板16下方的进水管18,循环水泵17右侧固定安装有一端贯穿并延伸至冷却腔14内部的出水管19,当花洒成型完成后,工作人员只需启动循环水泵17,就可将冷却液导入至冷却腔14内部,从而进行降温,同时减少粘连,进而更便于进行脱模,且在脱模完成后,也可重新将冷却腔14内部的冷却液抽回到水箱15的内部,从而达到了重复利用的效果。Among them, a cooling chamber 14 is provided inside the lower mold 2, a partition 16 is fixedly connected to the inside of the water tank 15, coolant is provided under the partition 16, a circulating water pump 17 is fixedly installed on the top of the partition 16, a water inlet pipe 18 with one end penetrating and extending to the bottom of the partition 16 is fixedly installed on the left side of the circulating water pump 17, and a water outlet pipe 19 with one end penetrating and extending to the inside of the cooling chamber 14 is fixedly installed on the right side of the circulating water pump 17. When the shower head is formed, the staff only needs to start the circulating water pump 17 to introduce the coolant into the cooling chamber 14, so as to cool it down and reduce adhesion, which makes it easier to demould. After demoulding is completed, the coolant in the cooling chamber 14 can be pumped back into the water tank 15, thereby achieving the effect of reuse.
另外,移动架3的形状呈C形,立架8的高度高于下模2的高度,水箱15的形状呈长方形,水箱15的材质为不锈钢,上模1与下模2的尺寸相匹配,型槽6的形状呈花洒形,水箱15正面固定安装有用于补充冷却液的补充管20,补充管20的顶端螺纹连接有螺纹盖,通过设置补充管20,能够便于工作人员加注冷却液,同时,螺纹盖也能够起到防泄漏的效果。In addition, the movable frame 3 is C-shaped, the height of the vertical frame 8 is higher than the height of the lower mold 2, the water tank 15 is rectangular in shape, the material of the water tank 15 is stainless steel, the sizes of the upper mold 1 and the lower mold 2 match, the shape of the groove 6 is shower-shaped, and a replenishing pipe 20 for replenishing the coolant is fixedly installed on the front of the water tank 15. The top end of the replenishing pipe 20 is threadedly connected with a threaded cap. By setting the replenishing pipe 20, it is convenient for the staff to add coolant. At the same time, the threaded cap can also prevent leakage.
上述实施例的工作原理为:The working principle of the above embodiment is:
该用于花洒生产的脱模设备,在需要进行脱模时,工作人员首先向左推动移动架3,使得真空吸盘10的位置处于型槽6的上方,然后启动真空泵12,其中,真空泵12能够产生负压,使得真空吸盘10与成型后的花洒之间形成差压,从而产生吸力,进而把成型后的花洒直接从型槽6内部吸出,并使之暂时停留在真空吸盘10外表面,随后,向右推动移动架3,使得真空吸盘10远离上模1与下模2,此时,工作人员只需拿起容器对准成型后的花洒,然后关闭真空泵12,即可接取花洒,进而同时完成脱模和出料工作,且不容易损伤到花洒,实用性较好。The demoulding equipment for shower production, when demoulding is needed, the staff first pushes the movable frame 3 to the left, so that the position of the vacuum suction cup 10 is above the groove 6, and then starts the vacuum pump 12, wherein the vacuum pump 12 can generate negative pressure, so that a differential pressure is formed between the vacuum suction cup 10 and the molded shower, thereby generating suction, and then the molded shower is directly sucked out from the inside of the groove 6, and temporarily stays on the outer surface of the vacuum suction cup 10, and then, the movable frame 3 is pushed to the right, so that the vacuum suction cup 10 is away from the upper mold 1 and the lower mold 2. At this time, the staff only needs to pick up the container and align it with the molded shower, and then turn off the vacuum pump 12 to receive the shower, thereby completing the demoulding and discharging work at the same time, and it is not easy to damage the shower, and the practicality is good.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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