CN221735221U - Pole welding tooling - Google Patents

Pole welding tooling Download PDF

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Publication number
CN221735221U
CN221735221U CN202322999208.6U CN202322999208U CN221735221U CN 221735221 U CN221735221 U CN 221735221U CN 202322999208 U CN202322999208 U CN 202322999208U CN 221735221 U CN221735221 U CN 221735221U
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pole
hole
rotating
main body
plate
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刘潇龙
王理栋
李亚勇
何鑫
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Yibin Changying Precision Technology Co ltd
Shenzhen Everwin Precision Technology Co Ltd
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Yibin Changying Precision Technology Co ltd
Shenzhen Everwin Precision Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The utility model discloses a pole welding tool, which comprises: the supporting device comprises a vertical lifting mechanism with an upward output shaft and a supporting part which is connected with the output shaft of the vertical lifting mechanism and is used for supporting the cover plate; the compressing device is fixedly arranged above the supporting device to be matched with the supporting device to compress the pole, and comprises a fixed plate arranged above the supporting part, a main body part arranged on the fixed plate and corresponding to the position of the pole, a mounting hole arranged on the main body part and corresponding to the position of a pole mounting groove, and a pole pressing part rotatably arranged in the mounting hole; the pole pressing part is coaxially arranged with the output shaft of the vertical lifting mechanism and is provided with a clearance part which vertically penetrates through for the welding head to pass through downwards; and the rotating device is used for driving the pole pressing part to rotate so as to change the position of the clearance part.

Description

极柱焊接工装Pole welding tooling

技术领域Technical Field

本实用新型涉及工装夹具技术领域,特别涉及一种极柱焊接工装。The utility model relates to the technical field of tooling fixtures, in particular to a pole welding tooling.

背景技术Background Art

锂电池因其具有能量密度高、携带轻便,已成功应用于手机和笔记本电脑等消费电子产品。随着新能源汽车、可再生能源和智能电网等新兴产业发展,高安全、长寿命、高容量和低成本的动力锂电池研发成为研究前沿。Lithium batteries have been successfully used in consumer electronics such as mobile phones and laptops due to their high energy density and portability. With the development of emerging industries such as new energy vehicles, renewable energy and smart grids, the research and development of power lithium batteries with high safety, long life, high capacity and low cost has become a research frontier.

动力电池顶盖是锂离子电池的重要组成部分,主要包括盖板、组装于盖板上的极柱、密封圈以及绝缘件等,所述极柱可通过焊接工艺与所述盖板连接成一体。在对极柱进行焊接时,通常采用极柱焊接工装对盖板及极柱进行限位。现有的极柱焊接工装主要包括用于支撑限位所述盖板的支撑部以及用于压紧置于盖板上的极柱安装槽处的极柱的压紧装置,压紧装置包括极柱压持部,极柱极柱压持部以盖板中心为旋转轴心绕该旋转轴心转动,极柱压持部上具有沿垂直方向贯通的避空部,通过旋转极柱压持部以使避空部绕极柱周缘转动,可使得焊激光焊机穿过所述避空部对绕极柱边缘一圈进行焊接,形成首尾闭合的焊接线。The top cover of the power battery is an important component of the lithium-ion battery, which mainly includes a cover plate, a pole assembled on the cover plate, a sealing ring and an insulating part, etc. The pole can be connected to the cover plate as a whole through a welding process. When welding the pole, a pole welding tool is usually used to limit the cover plate and the pole. The existing pole welding tool mainly includes a support part for supporting and limiting the cover plate and a clamping device for clamping the pole placed in the pole mounting groove on the cover plate. The clamping device includes a pole holding part. The pole holding part rotates around the rotation axis with the center of the cover plate as the rotation axis. The pole holding part has a clearance part that passes through in the vertical direction. By rotating the pole holding part to make the clearance part rotate around the periphery of the pole, the laser welding machine can pass through the clearance part to weld around the edge of the pole to form a closed welding line.

以上极柱焊接工装,压紧装置以可垂直升降式设置于支撑部的正上方,升降行程根据极柱压持部距极柱的距离而定,升降行程通常较小,在取放盖板或焊接成型后的电池顶盖时,极为不便。以上电池顶盖极柱工装,压紧装置的主要结构及驱动方式如下:具有一垂直设置且输出端朝上的驱动机构、一与输出端连接的压臂以及连接于压臂上远离输出端的极柱压头,在需要压紧极柱时,使输出端向下回缩,带动极柱压头向下移动并压于极柱上表面。此结构及其驱动方式具有以下缺陷:输出轴的轴心与极柱压头的轴心不在同一轴线上,压紧力及稳定性均无法得到保障,导致极柱压头对极柱斜压程度较大,影响极柱与电池顶盖之间的焊接质量。In the above pole welding fixture, the clamping device is arranged in a vertically liftable manner directly above the support part. The lifting stroke is determined by the distance between the pole pressing part and the pole. The lifting stroke is usually small, which is extremely inconvenient when taking and placing the cover plate or the battery top cover after welding. The main structure and driving method of the clamping device of the above battery top cover pole fixture are as follows: it has a vertically arranged driving mechanism with the output end facing upward, a pressing arm connected to the output end, and a pole pressure head connected to the pressing arm away from the output end. When the pole needs to be pressed, the output end is retracted downward, driving the pole pressure head to move downward and press on the upper surface of the pole. This structure and its driving method have the following defects: the axis of the output shaft and the axis of the pole pressure head are not on the same axis, and the clamping force and stability cannot be guaranteed, resulting in a large degree of oblique pressure of the pole pressure head on the pole, affecting the welding quality between the pole and the battery top cover.

实用新型内容Utility Model Content

针对上述现有技术的不足,本实用新型所要解决的技术问题是:提供一能够防止斜压问题且便于上下料的极柱焊接工装。In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a pole welding tool which can prevent the oblique pressure problem and facilitate loading and unloading.

为解决上述技术问题,本实用新型采用的一个技术方案是:提供了一种极柱焊接工装,包括:In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a pole welding tool, including:

支撑装置,包括输出轴朝上的垂直升降机构以及与所述垂直升降机构的输出轴连接且用于支撑盖板的支撑部;The supporting device comprises a vertical lifting mechanism with an output shaft facing upward and a supporting part connected to the output shaft of the vertical lifting mechanism and used to support the cover plate;

压紧装置,固定架设在所述支撑装置的上方以与所述支撑装置配合压紧极柱,所述压紧装置包括架设于所述支撑部上方的不动板、设置于所述不动板上对应于极柱位置处的主体部、设置于所述主体部上对应于极柱安装槽位置处的安装孔以及可转动设置于所述安装孔中的极柱压持部;所述极柱压持部、与所述垂直升降机构的输出轴同轴设置,所述极柱压持部具有垂直贯通以供焊接头向下穿越的避空部;以及A clamping device is fixedly mounted above the supporting device to cooperate with the supporting device to clamp the pole, the clamping device comprises a fixed plate mounted above the supporting portion, a main body arranged on the fixed plate at a position corresponding to the pole, a mounting hole arranged on the main body at a position corresponding to the pole mounting groove, and a pole holding portion rotatably arranged in the mounting hole; the pole holding portion is coaxially arranged with the output shaft of the vertical lifting mechanism, and the pole holding portion has a vertically penetrating avoidance portion for the welding head to pass downward; and

旋转装置,用于驱动所述极柱压持部转动以变化所述避空部的位置。The rotating device is used to drive the pole pressing portion to rotate so as to change the position of the air-avoiding portion.

进一步的,还包括线性移动模组,所述线性移动模组包括沿一水平方向设置于所述压紧装置下方的轨道以及线性驱动机构,所述轨道的一部分位于所述压紧装置的正下方以形成焊接位,所述轨道位于所述焊接位以外的另一部分形成上/下料位;所述支撑装置滑动设置于所述轨道上,所述线性驱动机构用于驱使所述支撑装置在上/下料位与所述焊接位之间往复移动。Furthermore, it also includes a linear moving module, which includes a track arranged in a horizontal direction below the clamping device and a linear driving mechanism, a part of the track is located directly below the clamping device to form a welding position, and another part of the track outside the welding position forms an upper/lower material position; the supporting device is slidably arranged on the track, and the linear driving mechanism is used to drive the supporting device to reciprocate between the upper/lower material position and the welding position.

进一步的,所述支撑装置包括一底座,所述底座上正对两个所述极柱的位置处一一对应地设置有两个所述垂直升降机构,两个所述垂直升降机构的输出轴均与对应极柱同轴设置;所述底座上设置有沿垂直方向滑动的导向杆组,所述导向杆组的上端与所述支撑部连接;所述底座上设置有用于检测所述支撑部是否处于水平状态的水平检测模组,所述水平检测模组与一控制模组电连接,所述控制模组与两个所述垂直升降机构电连接。Furthermore, the supporting device includes a base, and two of the vertical lifting mechanisms are arranged one by one at the positions of the base opposite to the two poles, and the output shafts of the two vertical lifting mechanisms are coaxially arranged with the corresponding poles; a guide rod group sliding in a vertical direction is arranged on the base, and the upper end of the guide rod group is connected to the supporting part; a horizontal detection module for detecting whether the supporting part is in a horizontal state is arranged on the base, and the horizontal detection module is electrically connected to a control module, and the control module is electrically connected to the two vertical lifting mechanisms.

进一步的,所述支撑部包括与所述垂直升降机构的输出轴连接的第二底板以及设置于所述第二底板上且形状与所述盖板相适配的支撑板,所述第二底板的两相对侧设置有与所述不动板定位配合的定位部,所述不动板上对应于所述定位部的位置处设置有定位配合部。Furthermore, the supporting portion includes a second base plate connected to the output shaft of the vertical lifting mechanism and a supporting plate arranged on the second base plate and having a shape adapted to the cover plate, positioning portions which are positioned and matched with the stationary plate are arranged on two opposite sides of the second base plate, and a positioning matching portion is arranged on the stationary plate at a position corresponding to the positioning portion.

进一步的,所述不动板上对应于所述盖板的位置处设置有沿垂直方向贯通且与盖板形状相适配的第一通孔;所述不动板上位于所述第一通孔的横向两侧均设置有用于装配所述主体部的装配孔,所述主体部通过一装配件装配于所述装配孔上并位于所述不动板的下表面。Furthermore, a first through hole penetrating in the vertical direction and adapted to the shape of the cover plate is provided at a position on the fixed plate corresponding to the cover plate; assembly holes for assembling the main body are provided on both lateral sides of the first through hole on the fixed plate, and the main body is assembled on the assembly hole through an assembly part and is located on the lower surface of the fixed plate.

进一步的,所述装配孔被限定为沿与所述盖板的长度方向设置于所述不动板上的条形孔,所述装配件在未固紧所述主体部之前能够沿所述条形孔的长度方向滑动;Further, the assembly hole is defined as a strip hole provided on the fixed plate along the length direction of the cover plate, and the assembly part can slide along the length direction of the strip hole before the main body is fastened;

所述条形孔被限定为沿垂直方向贯通设置的台阶孔,所述台阶孔的大孔段位于小孔段之上;所述装配件包括滑动配合于所述大孔段中的帽部以及滑动配合于所述小孔段中的杆部,所述装配件上螺接有锁紧栓,所述锁紧栓的锁紧端向下穿出所述杆部以与所述主体部锁接。The strip-shaped hole is defined as a stepped hole that is arranged to penetrate in the vertical direction, and the large hole section of the stepped hole is located above the small hole section; the assembly part includes a cap part that slides in the large hole section and a rod part that slides in the small hole section, and a locking bolt is threaded on the assembly part, and the locking end of the locking bolt passes downward through the rod part to be locked with the main body part.

进一步的,所述主体部上正对所述杆部的位置处形成有凸伸入所述小孔段中的凸肋,所述凸肋上设置有与所述锁紧栓锁接的锁孔。Furthermore, a convex rib protruding into the small hole section is formed on the main body at a position directly opposite to the rod portion, and a locking hole locked with the locking bolt is provided on the convex rib.

进一步的,所述极柱压持部包括可转动设于所述安装孔中的转动环以及极柱压头,所述转动环的内壁沿径向向内延伸形成有压紧臂,所述转动环内除所述压紧臂以外的内空空间形成所述避空部,所述极柱压头形成于所述压紧臂的里端对应于所述极柱的位置处,所述极柱压头、极柱以及垂直升降机构同轴设置。Furthermore, the pole pressing portion includes a rotating ring rotatably arranged in the mounting hole and a pole pressing head, the inner wall of the rotating ring extends radially inward to form a clamping arm, the inner empty space in the rotating ring except the clamping arm forms the air avoidance portion, the pole pressing head is formed at the inner end of the clamping arm at a position corresponding to the pole, and the pole pressing head, the pole and the vertical lifting mechanism are coaxially arranged.

进一步的,所述主体部的上表面绕所述安装孔外缘设置有一第一装配环槽,所述主体部的下表面绕所述安装孔外缘设置有一第二装配环槽,所述第二装配环槽内固设有一滚针轴承;所述转动环包括上转动段、下转动段以及转齿,所述上转动段的上端径向向外延伸形成有置于所述第一装配环槽内的上沿,所述下转动段具有设置于所述安装孔内的小外径段以及向下穿出所述安装孔并与所述滚针轴承连接的大外径段,所述转齿均布于所述大外径段外周;所述旋转装置包括与所述转齿啮合的啮合部以及驱动所述啮合部动作以使与所述啮合部啮合的转动环转动的驱动机构。Furthermore, a first assembly ring groove is provided on the upper surface of the main body around the outer edge of the mounting hole, and a second assembly ring groove is provided on the lower surface of the main body around the outer edge of the mounting hole, and a needle bearing is fixedly arranged in the second assembly ring groove; the rotating ring includes an upper rotating section, a lower rotating section and rotating teeth, the upper end of the upper rotating section extends radially outward to form an upper edge placed in the first assembly ring groove, the lower rotating section has a small outer diameter section arranged in the mounting hole and a large outer diameter section passing downward through the mounting hole and connected to the needle bearing, and the rotating teeth are evenly distributed on the outer circumference of the large outer diameter section; the rotating device includes an engaging portion meshing with the rotating teeth and a driving mechanism for driving the engaging portion to move so as to rotate the rotating ring meshed with the engaging portion.

进一步的,所述啮合部被限定为齿条,所述主体部的下表面设置有装配块,所述装配块具有承载所述齿条的承载部,所述齿条滑动设置于所述承载部上并与所述转齿啮合。Furthermore, the meshing portion is defined as a rack, and an assembly block is provided on the lower surface of the main body, the assembly block has a bearing portion for bearing the rack, and the rack is slidably disposed on the bearing portion and meshes with the rotating tooth.

本实用新型极柱焊接工装,通过设计垂直升降机构来驱动支撑部的上下移动以与主体部配合压紧极柱及盖板,所述垂直升降机构的输出轴与所述极柱、极柱压头同轴设置,压持重心稳,避免极柱斜压问题,增加产品良品率。通过设置线性移动模组,使得支撑装置可在水平方向上往复移动,将在水平投影面上与压紧装置错位的位置设置为上/下料位,将与压紧装置对准的位置设置为压紧焊接位,方便上料托板的取放。通过在主体部上对应位置开设安装孔并嵌设转动体,使压紧臂与转动体一体成型,使得极柱压头保持稳定压持状态,再通过设计于主体部上的旋转装置使转动体转动,旋转装置不与压紧装置产生关联,减少扰动,增加转动稳定性。主体部设计为不动式结构,使得设置于不动式主体部上的极柱压持部亦为不动式结构,解决传统技术中由垂直驱动机构带动极柱压持部上下移动时的压持力度稳定性较差的问题。综上所述,本实用新型极柱焊接工装有效解决斜压问题,上下料方便快捷,且结构简单、思路巧妙,可节省更多的制造成本。The utility model pole welding tool drives the up and down movement of the support part to cooperate with the main body to press the pole and the cover plate by designing a vertical lifting mechanism. The output shaft of the vertical lifting mechanism is coaxially arranged with the pole and the pole pressure head, and the pressing center of gravity is stable, avoiding the problem of oblique pressing of the pole, and increasing the product yield. By setting a linear moving module, the support device can move back and forth in the horizontal direction, and the position misaligned with the pressing device on the horizontal projection plane is set as the upper/lower material position, and the position aligned with the pressing device is set as the pressing welding position, which is convenient for taking and placing the loading pallet. By opening a mounting hole at a corresponding position on the main body and embedding a rotating body, the pressing arm and the rotating body are integrally formed, so that the pole pressure head maintains a stable pressing state, and then the rotating body is rotated by a rotating device designed on the main body. The rotating device is not associated with the pressing device, which reduces disturbance and increases rotation stability. The main body is designed as a stationary structure, so that the pole holding part arranged on the stationary main body is also a stationary structure, which solves the problem of poor stability of the holding force when the pole holding part is driven up and down by the vertical driving mechanism in the traditional technology. In summary, the pole welding tooling of the utility model effectively solves the problem of oblique pressure, is convenient and fast to load and unload, and has a simple structure and ingenious ideas, which can save more manufacturing costs.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

图1是本实用新型电池顶盖的结构示意图。FIG1 is a schematic structural diagram of a battery top cover of the present utility model.

图2是本实用新型极柱焊接工装一实施方式的结构示意图。FIG. 2 is a schematic structural diagram of an embodiment of a pole welding tool of the present invention.

图3是支撑装置、线性移动模组与第一底板的装配示意图。FIG. 3 is a schematic diagram of the assembly of the supporting device, the linear motion module and the first base plate.

图4是上料托板与支撑板的装配示意图。FIG. 4 is a schematic diagram of the assembly of the loading support plate and the support plate.

图5是压紧装置与上料托板装配俯向示意图。FIG. 5 is a top view schematic diagram of the assembly of the clamping device and the loading support plate.

图6是图5中A-A的剖视图。FIG6 is a cross-sectional view taken along line A-A in FIG5.

图7是图5中B-B的剖视图。FIG7 is a cross-sectional view taken along line B-B in FIG5.

图8是图6中局部B1的放大图。FIG. 8 is an enlarged view of a portion B1 in FIG. 6 .

图9是图8中局部B3的放大图。FIG. 9 is an enlarged view of a portion B3 in FIG. 8 .

图10是图6中局部B2的放大图。FIG. 10 is an enlarged view of a portion B2 in FIG. 6 .

图11是压紧装置与旋转装置的装配仰向示意图。FIG. 11 is a schematic upward view of the assembly of the pressing device and the rotating device.

说明书附图标记如下:The accompanying drawings in the specification are numeraled as follows:

电池顶盖A;盖板A1;极柱安装槽A11;穿孔A12;第一凸环A13;密封圈A2;环形内壁A21;环形外壁A22;环形连接部A23;环形凹槽A24;极柱A3;Battery top cover A; cover plate A1; pole mounting groove A11; through hole A12; first convex ring A13; sealing ring A2; annular inner wall A21; annular outer wall A22; annular connecting portion A23; annular groove A24; pole A3;

第一底板100;线性移动模组110;轨道111;线性驱动机构112;First base plate 100; linear moving module 110; track 111; linear driving mechanism 112;

支撑装置200;底座210;侧立板211;垂直升降机构220;支撑部230;支撑板231;粗定位块231a;精定位销231b;第二底板232;定位部233;导向杆组240;滑套241;导向杆242;距离检测单元250;Support device 200; base 210; side plate 211; vertical lifting mechanism 220; support part 230; support plate 231; coarse positioning block 231a; fine positioning pin 231b; second bottom plate 232; positioning part 233; guide rod group 240; sliding sleeve 241; guide rod 242; distance detection unit 250;

压紧装置300;不动板310;定位配合部311;第一通孔312;装配孔313;主体部320;装配件321;帽部321a;杆部321b;凸肋322;安装孔330;极柱压持部340;避空部341;转动体342;上转动段3421;上沿3421a;下转动段3422;转齿3423;极柱压头343;压紧臂344;滚针轴承345;The clamping device 300; the fixed plate 310; the positioning matching portion 311; the first through hole 312; the assembly hole 313; the main body 320; the assembly part 321; the cap portion 321a; the rod portion 321b; the convex rib 322; the mounting hole 330; the pole pressing portion 340; the air-avoiding portion 341; the rotating body 342; the upper rotating section 3421; the upper edge 3421a; the lower rotating section 3422; the rotating tooth 3423; the pole pressing head 343; the clamping arm 344; the needle roller bearing 345;

旋转装置400;驱动机构410;齿条420;装配块430;承载部431;Rotating device 400; driving mechanism 410; rack 420; assembly block 430; bearing portion 431;

上料托板500;握持手柄510;粗定位孔520;精定位孔530;限位槽540;第二通孔550;大孔段551;小孔段552;装配面553;安装定位柱560;柱体561;柱帽562;底块570。The loading support plate 500; the holding handle 510; the rough positioning hole 520; the fine positioning hole 530; the limiting groove 540; the second through hole 550; the large hole section 551; the small hole section 552; the assembly surface 553; the installation positioning column 560; the column body 561; the column cap 562; and the bottom block 570.

具体实施方式DETAILED DESCRIPTION

为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请具体实施例及相应的附图对本申请技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in combination with the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

请参阅图1,本实用新型极柱焊接工装用于在将电池顶盖A的极柱焊接在盖板上时对所述电池顶盖A进行固定。所述电池顶盖A包括具有极柱安装槽A11的盖板A1、装配于所述极柱安装槽A11处的密封圈A2以及极柱A3,所述极柱安装槽A11内形成有穿孔A12。通常情况下,所述电池顶盖A设置有两个极柱安装槽A11,两个极柱A3分别焊接于两个极柱安装槽A11,每一个极柱A3与所述极柱安装槽A11之间均设置有一个密封圈A2。Please refer to Figure 1. The pole welding tool of the utility model is used to fix the battery top cover A when the pole of the battery top cover A is welded to the cover plate. The battery top cover A includes a cover plate A1 having a pole mounting groove A11, a sealing ring A2 assembled at the pole mounting groove A11, and a pole A3, and a through hole A12 is formed in the pole mounting groove A11. Usually, the battery top cover A is provided with two pole mounting grooves A11, and two poles A3 are respectively welded to the two pole mounting grooves A11, and a sealing ring A2 is provided between each pole A3 and the pole mounting groove A11.

请参阅图2,所述极柱焊接工装包括第一底板100、设置于所述第一底板100上的线性移动模组110、设置于所述线性移动模组110上的支撑装置200、固定架设于所述支撑装置200上方的压紧装置300以及旋转装置400。所述第一底板100用于提供一个安装平台,使所述线性移动模组110、支撑装置200、压紧装置300以及旋转装置400直接地或间接地安装于所述第一底板100上。由此可知,所述第一底板100为本申请极柱焊接工装非必要元件,在实际运用中,极柱焊接工装可根据实际需求而安装于不同的部件或平台上。Please refer to FIG. 2 , the pole welding tool comprises a first base plate 100, a linear moving module 110 disposed on the first base plate 100, a supporting device 200 disposed on the linear moving module 110, a clamping device 300 fixedly mounted above the supporting device 200, and a rotating device 400. The first base plate 100 is used to provide a mounting platform, so that the linear moving module 110, the supporting device 200, the clamping device 300 and the rotating device 400 are directly or indirectly mounted on the first base plate 100. It can be seen that the first base plate 100 is a non-essential component of the pole welding tool of the present application. In actual use, the pole welding tool can be installed on different components or platforms according to actual needs.

所述线性移动模组110可采用现有的任何一种能够驱使物体线性往复移动的装置。所示出的实施方式中,所述线性移动模组110包括沿一水平方向(图示的前后方向、盖板A1的宽度方向)设置于所述压紧装置300下方的轨道111以及线性驱动机构112。所述线性驱动机构112可被限定为气缸、液压缸、电动推杆等可驱动物体往复移动的机构。所述轨道111可由一根或多根单轨组成,例如可由图示的三根单轨组成,三根单轨沿与所述线性移动模组110的移动方向垂直的一水平方向(图示的左右方向、盖板A1的长度方向)均匀间隔设置于所述第一底板100上,每一根轨道111均沿前后方向延伸。所述轨道111的一部分(例如后端)位于所述压紧装置300的正下方以形成焊接位,所述轨道111位于所述焊接位以外的另一部分(例如前端)形成上/下料位。所述支撑装置200滑动设置于所述轨道111上,所述线性驱动机构112用于驱使所述支撑装置200在上/下料位与所述焊接位之间往复移动。The linear moving module 110 can adopt any existing device capable of driving an object to move linearly back and forth. In the illustrated embodiment, the linear moving module 110 includes a track 111 and a linear drive mechanism 112 arranged below the clamping device 300 along a horizontal direction (the front-to-back direction shown in the figure, the width direction of the cover plate A1). The linear drive mechanism 112 can be defined as a mechanism that can drive an object to move back and forth, such as a cylinder, a hydraulic cylinder, an electric push rod, etc. The track 111 can be composed of one or more monorails, for example, it can be composed of three monorails shown in the figure, and the three monorails are evenly spaced on the first bottom plate 100 along a horizontal direction perpendicular to the moving direction of the linear moving module 110 (the left-right direction shown in the figure, the length direction of the cover plate A1), and each track 111 extends along the front-to-back direction. A portion of the track 111 (for example, the rear end) is located directly below the clamping device 300 to form a welding position, and another portion of the track 111 (for example, the front end) outside the welding position forms an upper/lower material position. The supporting device 200 is slidably disposed on the track 111 , and the linear driving mechanism 112 is used to drive the supporting device 200 to reciprocate between the upper/lower material position and the welding position.

请参阅图3,所述支撑装置200包括一底座210、设置于所述底座210上且输出轴朝上的垂直升降机构220以及与所述垂直升降机构220的输出轴连接且用于支撑盖板A1的支撑部230。所述底座210被限定为滑动设置于所述轨道111上并与所述线性驱动机构112的输出轴连接的滑动底座,所述底座210可在所述线性移动模组110的作用下移动并固定在所述焊接位,还可在所述线性移动模组110的作用下移动并固定在所述上/下料位。Please refer to Fig. 3, the support device 200 includes a base 210, a vertical lifting mechanism 220 disposed on the base 210 with an output shaft facing upward, and a support portion 230 connected to the output shaft of the vertical lifting mechanism 220 and used to support the cover plate A1. The base 210 is defined as a sliding base slidably disposed on the track 111 and connected to the output shaft of the linear drive mechanism 112. The base 210 can be moved and fixed to the welding position under the action of the linear moving module 110, and can also be moved and fixed to the upper/lower material position under the action of the linear moving module 110.

所述底座210上正对两个所述极柱A3的位置处一一对应地设置有两个所述垂直升降机构220,两个所述垂直升降机构220的输出轴与对应极柱A3同轴设置;所述底座210上还设置有沿垂直方向滑动的导向杆组240,所述导向杆组240的上端与所述支撑部230连接;所述底座210上还设置有用于检测所述支撑部230是否处于水平状态的水平检测模组,所述水平检测模组与一控制模组(图未示出)电连接,所述控制模组与所述垂直升降机构220电连接。所示出的实施方式中,所述底座210包括一平板以及两侧立板211,所述平板的长度方向与盖板A1的长度方向一致,所述两侧立板211分别侧设于所述平板的横向两侧,上述的两个垂直升降机构220设置于所述平板上并位于所述两侧立板211之间。每一侧立板211上均设置有两个开口朝向支撑部230的导向孔,每一个导向孔内均固设有滑套241,上述的导向杆组240包括与滑套241数量一致的导向杆242,每一根导向杆242的上端均与所述支撑部230连接、下端均滑动穿设于所述滑套241内。上述的水平检测模组可包括被设置在同一水平位上的至少三个距离检测单元250,所述至少三个距离检测单元250中的至少一个检测单元设置于其中一侧立板211上且检测端朝向所述支撑部230,剩余的距离检测单元250设置于另一侧立板211上且检测端朝向所述支撑部230。Two vertical lifting mechanisms 220 are arranged one by one at the positions of the base 210 facing the two poles A3, and the output shafts of the two vertical lifting mechanisms 220 are arranged coaxially with the corresponding poles A3; the base 210 is also provided with a guide rod group 240 sliding in the vertical direction, and the upper end of the guide rod group 240 is connected to the support part 230; the base 210 is also provided with a horizontal detection module for detecting whether the support part 230 is in a horizontal state, and the horizontal detection module is electrically connected to a control module (not shown in the figure), and the control module is electrically connected to the vertical lifting mechanism 220. In the embodiment shown, the base 210 includes a flat plate and two side vertical plates 211, the length direction of the flat plate is consistent with the length direction of the cover plate A1, and the two side vertical plates 211 are respectively arranged on the lateral sides of the flat plate, and the above-mentioned two vertical lifting mechanisms 220 are arranged on the flat plate and located between the two side vertical plates 211. Each side vertical plate 211 is provided with two guide holes opening toward the support portion 230, and a sleeve 241 is fixed in each guide hole. The guide rod group 240 includes guide rods 242 of the same number as the sleeves 241, and the upper end of each guide rod 242 is connected to the support portion 230, and the lower end is slidably inserted into the sleeve 241. The horizontal detection module may include at least three distance detection units 250 arranged at the same horizontal position, at least one of the at least three distance detection units 250 is arranged on one side vertical plate 211 with the detection end facing the support portion 230, and the remaining distance detection units 250 are arranged on the other side vertical plate 211 with the detection end facing the support portion 230.

所述支撑部230可被限定为直接地或间接地与所述垂直升降机构220的输出轴连接的支撑板231,所述支撑板231的形状与所述盖板A1形状相适配以用于支撑限位所述盖板A1。所示出的实施方式中,所述支撑板231通过一第二底板232与两个所述垂直升降机构220的输出轴连接,所述第二底板232与所述支撑板231同轴设置,所述第二底板232的长度大于所述支撑板231的长度,宽度大于或等于所述支撑板231的宽度。所述第二底板232在长度方向上的两相对侧(即第二底板232的两端)或宽度方向上的两相对侧设置有与所述压紧装置300定位配合的定位部233,所述定位部233可被限定为凸设于所述第二底板232两端部朝向所述压紧装置300的一侧面的定位凸部。所述定位部233用于在所述支撑部230上升至既定位置后与所述压紧装置300定位配合以提高定位精度。The support portion 230 may be defined as a support plate 231 directly or indirectly connected to the output shaft of the vertical lifting mechanism 220, and the shape of the support plate 231 is adapted to the shape of the cover plate A1 for supporting and limiting the cover plate A1. In the illustrated embodiment, the support plate 231 is connected to the output shafts of the two vertical lifting mechanisms 220 through a second bottom plate 232, the second bottom plate 232 is coaxially arranged with the support plate 231, the length of the second bottom plate 232 is greater than the length of the support plate 231, and the width is greater than or equal to the width of the support plate 231. The second bottom plate 232 is provided with a positioning portion 233 for positioning and cooperating with the clamping device 300 on two opposite sides in the length direction (i.e., the two ends of the second bottom plate 232) or two opposite sides in the width direction, and the positioning portion 233 may be defined as a positioning convex portion convexly arranged on the two ends of the second bottom plate 232 facing one side of the clamping device 300. The positioning portion 233 is used to cooperate with the pressing device 300 to improve positioning accuracy after the supporting portion 230 rises to a predetermined position.

所述盖板A1可以直接置于所述支撑部230的支撑板231上,也可通过上料托板500置于所述支撑板231上。所述通过上料托板500置于所述支撑板231上是指先将盖板A1装于所述上料托板500上,然后依次将密封圈A2、极柱A3、压帽及压板装于所述盖板A1上,最后将上料托板500连同电池顶盖A、压帽及压板一并装于所述支撑部230上。通过上料托板500置于所述支撑部230上的好处是互换方便,节约时间以及提高效率,在当前电池顶盖A焊接过程中,可以准备下一焊接所需要的上料托板500、电池顶盖A以及压帽。当采用将所述电池顶盖A直接置于所述支撑部230上的方案中,所述支撑部230的顶面直接设计为能够对电池顶盖A限位的结构即可,例如与上料托板500的结构类似的限位结构。The cover plate A1 can be directly placed on the support plate 231 of the support part 230, or placed on the support plate 231 through the loading pallet 500. Placing the cover plate A1 on the support plate 231 through the loading pallet 500 means first installing the cover plate A1 on the loading pallet 500, then sequentially installing the sealing ring A2, the pole A3, the pressure cap and the pressure plate on the cover plate A1, and finally installing the loading pallet 500 together with the battery top cover A, the pressure cap and the pressure plate on the support part 230. The advantage of placing the loading pallet 500 on the support part 230 is that it is easy to interchange, saves time and improves efficiency. During the welding process of the current battery top cover A, the loading pallet 500, the battery top cover A and the pressure cap required for the next welding can be prepared. When the solution of placing the battery top cover A directly on the support portion 230 is adopted, the top surface of the support portion 230 can be directly designed as a structure capable of limiting the battery top cover A, such as a limiting structure similar to the structure of the loading pallet 500.

请参阅图4,本实施方式中,所述电池顶盖A通过所述上料托板500置于所述支撑板231上,所述支撑板231上设置有多个粗定位块231a以及多个精定位销231b,具体可在所述支撑板231的一侧边缘设置至少一个粗定位块231a,在所述支撑板231的另一侧边缘(例如相对的一侧边缘)设置至少一个粗定位块231a,以此使上料托板500放置时对所述上料托板500粗限位。所述精定位销231b设于所述支撑板231上位于所述粗定位块231a内的区域中,所述精定位销231b至少设置两个以防止所述上料托板500水平移位。Please refer to FIG. 4 . In this embodiment, the battery top cover A is placed on the support plate 231 through the loading support plate 500. The support plate 231 is provided with a plurality of rough positioning blocks 231a and a plurality of fine positioning pins 231b. Specifically, at least one rough positioning block 231a can be provided on one side edge of the support plate 231, and at least one rough positioning block 231a can be provided on the other side edge (e.g., the opposite side edge) of the support plate 231, so that the loading support plate 500 is roughly limited when it is placed. The fine positioning pins 231b are provided in the area of the support plate 231 located within the rough positioning block 231a. At least two fine positioning pins 231b are provided to prevent the loading support plate 500 from horizontal displacement.

所述上料托板500上设置有握持手柄510。所述上料托板500上对应于所述粗定位块231a的外侧面形成有粗定位孔520,所述粗定位孔520沿所述上料托板500的高度方向以及外侧方向均贯通所述上料托板500,在水平投影面上,所述粗定位孔520呈圆弧状。所述上料托板500上对应于所述精定位销231b的位置处形成有精定位孔530,所述精定位孔530垂直贯通所述上料托板500。在将所述上料托板500置于所述支撑板231上时,使所述粗定位孔520与所述粗定位块231a对准,并使所述精定位孔530与所述精定位销231b对准,由上至下使所述上料托板500置于所述支撑板231上。采用粗定位和精定位配合可加快上料托板500装于支撑部230上的时间,提高效率。The loading support plate 500 is provided with a gripping handle 510. A coarse positioning hole 520 is formed on the loading support plate 500 corresponding to the outer side surface of the coarse positioning block 231a. The coarse positioning hole 520 penetrates the loading support plate 500 along the height direction and the outer side direction of the loading support plate 500. On the horizontal projection plane, the coarse positioning hole 520 is in an arc shape. A fine positioning hole 530 is formed on the loading support plate 500 at the position corresponding to the fine positioning pin 231b. The fine positioning hole 530 vertically penetrates the loading support plate 500. When placing the loading support plate 500 on the support plate 231, align the coarse positioning hole 520 with the coarse positioning block 231a, and align the fine positioning hole 530 with the fine positioning pin 231b, and place the loading support plate 500 on the support plate 231 from top to bottom. The use of coarse positioning and fine positioning can speed up the time of installing the loading pallet 500 on the support part 230 and improve efficiency.

所述上料托板500上的上表面具有用于容置盖板A1且对其进行限位的限位槽540,所述限位槽540可通过以下结构实现:在所述上料托板500的各侧部均设置限位挡块541,所述限位挡块541上表面高于所述上料托板500的上表面,各限位挡块541形成所述限位槽540的槽壁,所述上料托板500上位于各限位挡块541内的区域上表面形成所述槽底面。所述限位槽540还可为普通的槽体结构,例如在所述上料托板500的各侧面立设封闭框状槽壁,使所述上料托板500位于所述封闭框状槽壁内的区域上表面形成所述槽底面。又例如使所述上料托板500向下凹设而形成所述限位槽540等。所述限位槽540内对应于所述盖板A1的密封圈A2的位置处形成有垂直贯通所述上料托板500的第二通孔550,所述第二通孔550中穿设有用于对所述密封圈A2进行安装定位的安装定位柱560,所述安装定位柱560的上表面高于所述上料限位槽540的槽底面,所述电池顶盖A置于所述上料托板500的限位槽540时,所述密封圈A2环设于所述安装定位柱560外周。请参阅图9,所述密封圈A2具有一环形内壁A21、形成于所述环形内壁A21外侧的环形外壁A22以及连接于所述环形内壁A21与所述环形外壁A22之间的环形连接部A23,所述环形连接部A23的下表面、环形内壁A21以及环形外壁A22围合形成槽口向下的环形凹槽A24,所述极柱安装槽A11的穿孔A12周缘向上凸伸有第一凸环A13以与所述环形凹槽A24凹凸配合。所述上料托板500连同盖板A1一并装入所述支撑板231上时,所述密封圈A2的环形内壁A21环设于所述安装定位柱560外周。The upper surface of the loading support plate 500 has a limiting groove 540 for accommodating the cover plate A1 and limiting it. The limiting groove 540 can be realized by the following structure: a limiting block 541 is set on each side of the loading support plate 500, and the upper surface of the limiting block 541 is higher than the upper surface of the loading support plate 500. Each limiting block 541 forms a groove wall of the limiting groove 540, and the upper surface of the area on the loading support plate 500 located within each limiting block 541 forms the groove bottom surface. The limiting groove 540 can also be a common groove structure, for example, a closed frame-shaped groove wall is erected on each side of the loading support plate 500, so that the upper surface of the area of the loading support plate 500 located within the closed frame-shaped groove wall forms the groove bottom surface. For another example, the loading support plate 500 is recessed downward to form the limiting groove 540. A second through hole 550 is formed in the limiting groove 540 at the position of the sealing ring A2 of the cover plate A1, which vertically passes through the loading support plate 500. An installation positioning column 560 for installing and positioning the sealing ring A2 is passed through the second through hole 550. The upper surface of the installation positioning column 560 is higher than the bottom surface of the loading limiting groove 540. When the battery top cover A is placed in the limiting groove 540 of the loading support plate 500, the sealing ring A2 is arranged around the outer periphery of the installation positioning column 560. Please refer to FIG9 , the sealing ring A2 has an annular inner wall A21, an annular outer wall A22 formed outside the annular inner wall A21, and an annular connecting portion A23 connected between the annular inner wall A21 and the annular outer wall A22, the lower surface of the annular connecting portion A23, the annular inner wall A21 and the annular outer wall A22 enclose an annular groove A24 with a notch downward, and a first convex ring A13 protrudes upward from the periphery of the through hole A12 of the pole mounting groove A11 to match the annular groove A24. When the loading support plate 500 is installed on the support plate 231 together with the cover plate A1, the annular inner wall A21 of the sealing ring A2 is arranged around the periphery of the mounting positioning column 560.

请参阅图6及图8,所述第二通孔550为多级台阶孔,例如两级台阶孔,所述两级台阶孔的大孔段551位于小孔段552的下方并向下贯通所述上料托板500的下表面,所述两级台阶孔的小孔段552向上贯通所述上料托板500的上表面,所述大孔段551靠近所述小孔段552的一端面形成一装配面553,所述装配面553上可拆卸连接有一底块570,所述底块570上对应于所述安装定位柱560的位置处(上表面)设置有容纳槽571,所述容纳槽571的内径大于所述小孔段552的外径。所述安装定位柱560的截面呈T形,T形的所述安装定位柱560具有活动穿设于所述两级台阶孔的小孔段552中的柱体561以及形成于所述柱体561下端且直径与所述容纳槽571的内径相适配的柱帽562,所述柱体561的高度大于所述小孔段552的高度,所述柱帽562的高度与所述容纳槽571的深度相适配(例如小于所述容纳槽571的深度)。当所述安装定位柱560的柱帽562的上表面抵于所述装配面553时,所述柱体561的上端凸出所述限位槽540的槽底面。优选的,所述底块570与所述柱帽562之间设置有弹性件(图未示出),所述弹性件可为螺旋弹簧,所述螺旋弹簧的上下两端可分别与所述柱帽562和底块570固定连接,也可独立于所述安装定位柱560和底块570。装配时,先将所述安装定位柱560由下至上装配于所述大孔段551和小孔段552中,而后,依次装配所述弹性件和底块570,所述底块570可通过螺栓螺接于所述装配面553处。如此设计,当所述压装置装置300的极柱压持部下压极柱A3时,所述螺旋弹簧使得所述极柱A3具有一定弹性避让距离,在焊接极柱A3时,由于极柱A3受到向下的压力,使所述安装定位柱560微向下移动,进而能够更好的压持极柱A3及密封圈A2,待焊接完成且所述极柱压持部上升时,所述安装定位柱560在所述弹性件的作用下向上复位。Please refer to Figures 6 and 8. The second through hole 550 is a multi-step hole, for example, a two-step hole. The large hole section 551 of the two-step hole is located below the small hole section 552 and penetrates downwardly through the lower surface of the loading support plate 500. The small hole section 552 of the two-step hole penetrates upward through the upper surface of the loading support plate 500. An assembly surface 553 is formed on one end face of the large hole section 551 close to the small hole section 552. A bottom block 570 is detachably connected to the assembly surface 553. A receiving groove 571 is provided on the bottom block 570 at a position (upper surface) corresponding to the installation positioning column 560, and the inner diameter of the receiving groove 571 is larger than the outer diameter of the small hole section 552. The cross section of the installation and positioning column 560 is T-shaped. The T-shaped installation and positioning column 560 has a column 561 that is movably inserted into the small hole section 552 of the two-step hole and a column cap 562 formed at the lower end of the column 561 and having a diameter that matches the inner diameter of the receiving groove 571. The height of the column 561 is greater than the height of the small hole section 552, and the height of the column cap 562 is matched with the depth of the receiving groove 571 (for example, less than the depth of the receiving groove 571). When the upper surface of the column cap 562 of the installation and positioning column 560 abuts against the assembly surface 553, the upper end of the column 561 protrudes from the bottom surface of the limiting groove 540. Preferably, an elastic member (not shown) is provided between the bottom block 570 and the column cap 562. The elastic member may be a coil spring. The upper and lower ends of the coil spring may be fixedly connected to the column cap 562 and the bottom block 570, respectively, or may be independent of the installation and positioning column 560 and the bottom block 570. During assembly, the installation and positioning column 560 is first assembled from bottom to top in the large hole section 551 and the small hole section 552, and then the elastic member and the bottom block 570 are assembled in sequence. The bottom block 570 may be screwed to the assembly surface 553 by bolts. With such a design, when the pole pressing portion of the pressing device 300 presses down the pole A3, the coil spring allows the pole A3 to have a certain elastic avoidance distance. When welding the pole A3, the pole A3 is subjected to downward pressure, causing the installation positioning column 560 to move slightly downward, thereby being able to better press the pole A3 and the sealing ring A2. When the welding is completed and the pole pressing portion rises, the installation positioning column 560 is reset upward under the action of the elastic member.

请参阅图5、图6及图7,所述压紧装置300为被动压紧装置300,即采用压紧装置300固定不动,使支撑部230主动升降来配合压紧装置300压紧所述极柱A3。所述压紧装置300固定架设在所述支撑装置200的上方以与所述支撑装置200配合压紧极柱A3,所述压紧装置300包括架设于所述支撑部230上方的不动板310(即固定不动的板状结构,也可称为固定板)、设置于所述不动板310上对应于极柱A3的位置处的主体部320、设置于所述主体部320上对应于极柱安装槽A11的位置处的安装孔330以及可转动设置于所述安装孔330中的极柱压持部340,所述极柱压持部340具有垂直贯通以供焊接头向下穿越的避空部341。Please refer to Figures 5, 6 and 7. The clamping device 300 is a passive clamping device 300, that is, the clamping device 300 is fixed, so that the support part 230 is actively lifted and lowered to cooperate with the clamping device 300 to clamp the pole A3. The clamping device 300 is fixedly mounted above the support device 200 to cooperate with the support device 200 to clamp the pole A3. The clamping device 300 includes a fixed plate 310 (i.e., a fixed plate-like structure, also referred to as a fixed plate) mounted above the support part 230, a main body 320 disposed at a position corresponding to the pole A3 on the fixed plate 310, a mounting hole 330 disposed at a position corresponding to the pole mounting groove A11 on the main body 320, and a pole holding part 340 rotatably disposed in the mounting hole 330, wherein the pole holding part 340 has a vertically penetrating spacer 341 for the welding head to pass downward.

所述不动板310通过设置在其两端的侧架架设于所述第一底板100上,从而固定不动地位于所述支撑装置200的上方。所述不动板310的下表面正对所述定位部233的位置处设置有与其定位配合的定位配合部311,所述定位配合部311可被限定为与上述的定位凸部凹凸配合的配合凹部。所述不动板310上对应于所述盖板A1的位置处设置有沿垂直方向贯通且与盖板A1形状相适配的第一通孔312,所述第一通孔312为操作孔,便于激光焊头对极柱A3进行焊接。所述不动板310上位于所述第一通孔312的横向两侧均设置有用于装配所述主体部320的装配孔313,所述装配孔313可被限定为沿与所述盖板A1的长度方向设置于所述不动板310上的条形孔,所述条形孔被限定为沿垂直方向贯通设置的台阶孔,所述台阶孔的大孔段位于小孔段之上。所述条形孔用于在装配所述主体部320时,可根据实际需求而调节所述主体部320的位置。The immovable plate 310 is mounted on the first bottom plate 100 through the side frames provided at both ends thereof, so as to be fixedly located above the supporting device 200. A positioning matching portion 311 is provided on the lower surface of the immovable plate 310 at a position directly opposite to the positioning portion 233, and the positioning matching portion 311 can be defined as a matching concave portion that matches the above-mentioned positioning convex portion. A first through hole 312 that penetrates in the vertical direction and matches the shape of the cover plate A1 is provided on the immovable plate 310 at a position corresponding to the cover plate A1. The first through hole 312 is an operation hole, which is convenient for the laser welding head to weld the pole A3. The immovable plate 310 is provided with assembly holes 313 for assembling the main body 320 on both sides of the first through hole 312 in the horizontal direction. The assembly holes 313 can be defined as strip holes provided on the immovable plate 310 along the length direction of the cover plate A1. The strip holes are defined as stepped holes provided through in the vertical direction, and the large hole section of the stepped hole is located above the small hole section. The strip holes are used to adjust the position of the main body 320 according to actual needs when assembling the main body 320.

所述主体部320数量可配置为与两个极柱A3一一对应的两个(本实施方式所采用的方案),也可配置为长度与盖板A1相适配的一个整体式板状结构。所述主体部320通过装配件321装配于对应的条形孔中并位于所述不动板310的下表面,所述装配件321在未固紧所述主体部320之前能够沿所述条形孔的长度方向滑动。所述装配件321形状与台阶孔相适配,包括滑动配合于所述大孔段中的帽部321a以及滑动配合于所述小孔段中的杆部321b,所述装配件321上螺接有锁紧栓,所述锁紧栓的锁紧端向下穿出所述杆部321b以与所述主体部320锁接。所述主体部320的上表面正对所述杆部321b的位置处形成有凸伸入所述小孔段中的凸肋322,所述凸肋322上设置有与所述锁紧栓锁接的锁孔。The number of the main body 320 can be configured as two corresponding to the two poles A3 (the solution adopted in this embodiment), or it can be configured as an integral plate-like structure whose length is adapted to the cover plate A1. The main body 320 is assembled in the corresponding strip hole through the assembly part 321 and is located on the lower surface of the fixed plate 310. The assembly part 321 can slide along the length direction of the strip hole before the main body 320 is tightened. The shape of the assembly part 321 is adapted to the step hole, including a cap part 321a that is slidably fitted in the large hole section and a rod part 321b that is slidably fitted in the small hole section. A locking bolt is screwed on the assembly part 321, and the locking end of the locking bolt passes downward through the rod part 321b to lock with the main body 320. A convex rib 322 that protrudes into the small hole section is formed on the upper surface of the main body 320 at a position opposite to the rod portion 321 b , and a locking hole that is locked with the locking bolt is provided on the convex rib 322 .

所述极柱压持部340包括可转动设于所述安装孔330中的转动体342以及设于所述转动体342上对应于极柱A3位置处的极柱压头343,所述极柱压头343与极柱A3和垂直升降机构220的输出轴同轴设置。所述转动体342可为实心地扁状圆柱结构。所述转动体342可采用任何一种可转动结构或方式与所述安装孔330可转动连接,例如在所述安装孔330中嵌设轴承,所述转动体342通过轴承与所述安装孔330可转动连接,例如在所述安装孔330的孔壁开设环槽,所述转动体342对应环槽的位置处设置与所述环槽转动配合的第二凸环,又例如在所述安装孔330的孔壁开设环形滚珠槽,所述转动体342对应环形滚珠槽的位置设置滚珠结构等等。所述避空部341沿垂直方向贯通所述转动体342,在水平投影面上,所述转动体342上位于所述极柱压头343与安装孔330的孔壁之间的部分形成遮挡部分(压紧臂),所述遮挡部分在所述旋转装置400的驱动下转动以变化位置。The pole pressing part 340 includes a rotating body 342 rotatably arranged in the mounting hole 330 and a pole pressing head 343 arranged on the rotating body 342 at a position corresponding to the pole A3, and the pole pressing head 343 is coaxially arranged with the pole A3 and the output shaft of the vertical lifting mechanism 220. The rotating body 342 can be a solid flat cylindrical structure. The rotating body 342 can be rotatably connected to the mounting hole 330 by any rotatable structure or method, for example, a bearing is embedded in the mounting hole 330, and the rotating body 342 is rotatably connected to the mounting hole 330 through the bearing, for example, an annular groove is provided in the hole wall of the mounting hole 330, and a second convex ring rotatably matched with the annular groove is provided at the position of the rotating body 342 corresponding to the annular groove, and another example is provided in the hole wall of the mounting hole 330, and a ball structure is provided at the position of the rotating body 342 corresponding to the annular ball groove, and the like. The avoidance portion 341 passes through the rotating body 342 in the vertical direction. On the horizontal projection plane, the portion of the rotating body 342 located between the pole pressure head 343 and the hole wall of the mounting hole 330 forms a shielding portion (clamping arm), and the shielding portion rotates to change its position under the drive of the rotating device 400.

请参阅图10及图11,所述转动体342还可为空心结构的转动环,所述转动环的内壁沿径向向内延伸形成有压紧臂344,所述转动环内除所述压紧臂344以外的内空空间形成所述避空部341,在水平投影面上,所述压紧臂344形成遮挡所述电池顶盖A的遮挡部分。所示出的实施方式中,所述转动环通过滚针轴承345与所述安装孔330可转动连接。所述转动环包括上转动段3421、下转动段3422以及转齿3423,所述上转动段3421上沿其周向分布有若干第一连接孔,所述第一连通孔沿轴向方向贯通所述上转动段3421的上下端面,所述上转动段3421的上端还径向向外延伸形成有一上沿3421a。所述下转动段3422上对应于所述第一连接孔的位置处还设置有第二连接孔,所述第二连接孔沿轴向贯通所述下转动段3422的上端面,所述下转动段3422和上转动段3421通过所述第一连接孔和第二连接孔可拆卸连接。所述下转动段3422具有设置于所述安装孔330内的小外径段以及向下穿出所述安装孔330并与所述滚针轴承345连接的大外径段,所述转齿3423均布于所述大外径段外周。与所述转动环结构相对应的,所述主体部320的上表面绕所述安装孔330外缘设置有一第一装配环槽331,所述上转动段3421的上沿3421a置于所述第一装配环槽331内。所述主体部320的下表面绕所述安装孔330外缘设置有一第二装配环槽332,所述第二装配环槽332内固设有所述的滚针轴承345,所述大外径段与所述滚针轴承345的转动部分连接。Please refer to FIG. 10 and FIG. 11 , the rotating body 342 can also be a rotating ring with a hollow structure, the inner wall of the rotating ring extends radially inward to form a clamping arm 344, the inner hollow space in the rotating ring except the clamping arm 344 forms the avoiding portion 341, and on the horizontal projection plane, the clamping arm 344 forms a shielding portion that shields the battery top cover A. In the illustrated embodiment, the rotating ring is rotatably connected to the mounting hole 330 via a needle bearing 345. The rotating ring includes an upper rotating section 3421, a lower rotating section 3422 and a rotating tooth 3423, and the upper rotating section 3421 is provided with a plurality of first connecting holes distributed along its circumference, the first connecting holes penetrate the upper and lower end surfaces of the upper rotating section 3421 along the axial direction, and the upper end of the upper rotating section 3421 also extends radially outward to form an upper edge 3421a. A second connection hole is also provided on the lower rotating section 3422 at a position corresponding to the first connection hole. The second connection hole axially penetrates the upper end surface of the lower rotating section 3422. The lower rotating section 3422 and the upper rotating section 3421 are detachably connected through the first connection hole and the second connection hole. The lower rotating section 3422 has a small outer diameter section provided in the mounting hole 330 and a large outer diameter section passing through the mounting hole 330 downward and connected to the needle bearing 345. The rotating teeth 3423 are evenly distributed on the outer circumference of the large outer diameter section. Corresponding to the rotating ring structure, a first assembly ring groove 331 is provided on the upper surface of the main body 320 around the outer edge of the mounting hole 330, and the upper edge 3421a of the upper rotating section 3421 is placed in the first assembly ring groove 331. A second assembly ring groove 332 is disposed on the lower surface of the main body 320 around the outer edge of the mounting hole 330 , and the needle bearing 345 is fixedly disposed in the second assembly ring groove 332 . The large outer diameter section is connected to the rotating part of the needle bearing 345 .

所述压紧臂344自所述下转动段3422的内壁沿径向向内延伸形成,为了保证所述压紧臂344与所述转动环的连接牢固性的同时尽可能的减少所述转动环的内空空间,所述压紧臂344呈扇形结构,且所述压紧臂344的两侧面为内凹弧形面。在水平投影面上,所述压紧臂344沿径向部分遮挡所述盖板A1,所述压紧臂344在所述旋转装置400的驱动下转动以变化所述压紧臂344的位置,以使得避空部341跟随变化位置,从而保证焊接头一次性完成焊接,形成首尾闭合的焊接缝。所述极柱压头343形成于所述压紧臂344的里端对应于所述极柱A3的位置处(所述压紧臂344里端的下表面)并与所述压紧臂344可转动连接,如此可使得当所述转动环带动所述压紧臂344转动让位时,所述极柱压头343不发生转动,能够防止因压帽的转动而扰动极柱A3的位置,进一步避免斜压问题,提高极柱A3的焊接精度。The clamping arm 344 is formed by extending radially inward from the inner wall of the lower rotating section 3422. In order to ensure the firmness of the connection between the clamping arm 344 and the rotating ring while reducing the inner space of the rotating ring as much as possible, the clamping arm 344 is a fan-shaped structure, and the two side surfaces of the clamping arm 344 are concave arc surfaces. On the horizontal projection plane, the clamping arm 344 partially blocks the cover plate A1 along the radial direction. The clamping arm 344 rotates under the drive of the rotating device 400 to change the position of the clamping arm 344, so that the air-avoiding portion 341 follows the changed position, thereby ensuring that the welding head completes the welding at one time and forms a weld seam that is closed from beginning to end. The pole pressing head 343 is formed at the inner end of the clamping arm 344 at a position corresponding to the pole A3 (the lower surface of the inner end of the clamping arm 344) and is rotatably connected to the clamping arm 344, so that when the rotating ring drives the clamping arm 344 to rotate and make way, the pole pressing head 343 does not rotate, which can prevent the position of the pole A3 from being disturbed due to the rotation of the pressure cap, further avoid the oblique pressure problem, and improve the welding accuracy of the pole A3.

所述旋转装置400包括与所述转齿3423啮合的啮合部以及驱动所述啮合部动作以使与所述啮合部啮合的转动环转动的驱动机构410。所述啮合部为齿条420,所述齿条420通过一装配块430滑动设置于所述主体部320的下表面处并与所述转齿3423啮合,所述装配块430具有承载所述齿条420的承载部431,所述齿条420滑动设置于所述承载部431上。所述驱动机构410为用于驱动所述齿条420往复移动以使转动环转动的往复驱动机构,所述往复驱动机构通过安装架设置于所述主体部320上,其驱动轴与所述齿条420连接。所述往复驱动机构可以是直线运动的推杆电机、气缸、液压缸等。一些实施方式中,所述啮合部还可以是与所述转齿3423啮合的齿轮,与之对应的,所述驱动机构410则为与所述齿轮同轴连接以驱动所述齿轮转动的旋转驱动机构,例如旋转缸、旋转电机等。The rotating device 400 includes a meshing portion meshing with the rotating gear 3423 and a driving mechanism 410 for driving the meshing portion to rotate the rotating ring meshed with the meshing portion. The meshing portion is a rack 420, which is slidably disposed on the lower surface of the main body 320 through an assembly block 430 and meshed with the rotating gear 3423. The assembly block 430 has a bearing portion 431 for bearing the rack 420, and the rack 420 is slidably disposed on the bearing portion 431. The driving mechanism 410 is a reciprocating driving mechanism for driving the rack 420 to reciprocate so as to rotate the rotating ring. The reciprocating driving mechanism is disposed on the main body 320 through a mounting frame, and its driving shaft is connected to the rack 420. The reciprocating driving mechanism can be a linear motion push rod motor, a cylinder, a hydraulic cylinder, etc. In some embodiments, the meshing portion may also be a gear meshing with the rotating tooth 3423. Correspondingly, the driving mechanism 410 is a rotating driving mechanism coaxially connected to the gear to drive the gear to rotate, such as a rotating cylinder, a rotating motor, etc.

本实用新型极柱焊接工装的工作原理如下:首先,依次将所述盖板A1置于所述上料托板500的限位槽540中,将密封圈A2装于所述极柱安装槽A11的穿孔A12位置处,将极柱A3装于所述极柱安装槽A11中,将压帽盖于极柱A3上;其次,使所述线性驱动机构112驱动所述支撑装置200移动至上/下料位,将上料托板500置于所述支撑部230板上,并使所述线性驱动机构112驱动所述支撑装置200移动至焊接位;然后,使垂直升降机构220顶推所述支撑部230,使设置于所述支撑部230上的电池顶盖A及盖帽向上移动直至所述盖帽与所述极柱压头343抵紧、盖板A1与主体部320下表面抵紧;而后,焊接极柱A3,在焊接头将所述极柱A3的边缘与极柱安装槽A11焊接时,所述旋转装置400使所述转动环转动以带动所述压紧臂344转动让位(沿环形焊接轨迹旋转避让焊接头),从而完成首尾相接的一圈焊缝;最后,当所述极柱A3焊接完成后,所述垂直升降机构220带动所述支撑部230下降到预定位置后,所述线性驱动机构112驱动所述支撑装置200回至上/下料位,取出上料托板500以进行下一轮极柱A3焊接。The working principle of the pole welding tool of the utility model is as follows: first, the cover plate A1 is placed in the limiting groove 540 of the loading support plate 500 in sequence, the sealing ring A2 is installed at the position of the through hole A12 of the pole mounting groove A11, the pole A3 is installed in the pole mounting groove A11, and the pressure cap is covered on the pole A3; secondly, the linear drive mechanism 112 drives the support device 200 to move to the upper/lower material position, the loading support plate 500 is placed on the support part 230, and the linear drive mechanism 112 drives the support device 200 to move to the welding position; then, the vertical lifting mechanism 220 pushes the support part 230, so that the battery top cover A and The cap moves upward until the cap is tightly pressed against the pole pressure head 343 and the cover plate A1 is tightly pressed against the lower surface of the main body 320; then, the pole A3 is welded, and when the welding head welds the edge of the pole A3 with the pole mounting groove A11, the rotating device 400 causes the rotating ring to rotate to drive the clamping arm 344 to rotate and make way (rotate along the circular welding trajectory to avoid the welding head), thereby completing a circle of welds connected end to end; finally, when the welding of the pole A3 is completed, the vertical lifting mechanism 220 drives the support part 230 to descend to the predetermined position, and the linear drive mechanism 112 drives the support device 200 back to the upper/lower material position, and takes out the loading pallet 500 for the next round of pole A3 welding.

本实用新型极柱焊接工装,通过设计垂直升降机构来驱动支撑部的上下移动以与主体部配合压紧极柱及盖板,所述垂直升降机构的输出轴与所述极柱、极柱压头同轴设置,压持重心稳,避免极柱斜压问题,增加产品良品率。通过设置线性移动模组,使得支撑装置可在水平方向上往复移动,将在水平投影面上与压紧装置错位的位置设置为上/下料位,将与压紧装置对准的位置设置为压紧焊接位,方便上料托板的取放。通过在主体部上对应位置开设安装孔并嵌设转动体,使压紧臂与转动体一体成型,使得极柱压头保持稳定压持状态,再通过设计于主体部上的旋转装置使转动体转动,旋转装置不与压紧装置产生关联,减少扰动,增加转动稳定性。主体部设计为不动式结构,使得设置于不动式主体部上的极柱压持部亦为不动式结构,解决传统技术中由垂直驱动机构带动极柱压持部上下移动时的压持力度稳定性较差的问题。综上所述,本实用新型极柱焊接工装有效解决斜压问题,上下料方便快捷,且结构简单、思路巧妙,可节省更多的制造成本。The utility model pole welding tool drives the up and down movement of the support part to cooperate with the main body to press the pole and the cover plate by designing a vertical lifting mechanism. The output shaft of the vertical lifting mechanism is coaxially arranged with the pole and the pole pressure head, and the pressing center of gravity is stable, avoiding the problem of oblique pressing of the pole, and increasing the product yield. By setting a linear moving module, the support device can move back and forth in the horizontal direction, and the position misaligned with the pressing device on the horizontal projection plane is set as the upper/lower material position, and the position aligned with the pressing device is set as the pressing welding position, which is convenient for taking and placing the loading pallet. By opening a mounting hole at a corresponding position on the main body and embedding a rotating body, the pressing arm and the rotating body are integrally formed, so that the pole pressure head maintains a stable pressing state, and then the rotating body is rotated by a rotating device designed on the main body. The rotating device is not associated with the pressing device, which reduces disturbance and increases rotation stability. The main body is designed as a stationary structure, so that the pole holding part arranged on the stationary main body is also a stationary structure, which solves the problem of poor stability of the holding force when the pole holding part is driven up and down by the vertical driving mechanism in the traditional technology. In summary, the pole welding tooling of the utility model effectively solves the problem of oblique pressure, is convenient and fast to load and unload, and has a simple structure and ingenious ideas, which can save more manufacturing costs.

以上实施例仅表达了本实用新型的优选的实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above embodiments only express the preferred implementation of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims (10)

1. A utmost point post welding frock, its characterized in that includes:
The supporting device comprises a vertical lifting mechanism with an upward output shaft and a supporting part which is connected with the output shaft of the vertical lifting mechanism and is used for supporting the cover plate;
The compressing device is fixedly arranged above the supporting device to be matched with the supporting device to compress the pole, and comprises a fixed plate arranged above the supporting part, a main body part arranged on the fixed plate and corresponding to the position of the pole, a mounting hole arranged on the main body part and corresponding to the position of a pole mounting groove, and a pole pressing part rotatably arranged in the mounting hole; the pole pressing part is coaxially arranged with the output shaft of the vertical lifting mechanism and is provided with a clearance part which vertically penetrates through for the welding head to pass through downwards; and
And the rotating device is used for driving the pole pressing part to rotate so as to change the position of the clearance part.
2. The pole welding fixture of claim 1, wherein: the linear movement module comprises a track and a linear driving mechanism, wherein the track is arranged below the pressing device along a horizontal direction, one part of the track is positioned right below the pressing device to form a welding position, and the other part of the track is positioned outside the welding position to form an upper/lower material level; the support device is arranged on the track in a sliding way, and the linear driving mechanism is used for driving the support device to reciprocate between an up/down material level and the welding position.
3. The pole welding fixture of claim 1, wherein: the supporting device comprises a base, two vertical lifting mechanisms are arranged on the base, opposite to the positions of the two polar posts, in one-to-one correspondence, and output shafts of the two vertical lifting mechanisms are coaxially arranged with the corresponding polar posts; the base is provided with a guide rod group sliding along the vertical direction, and the upper end of the guide rod group is connected with the supporting part; the base is provided with a horizontal detection module used for detecting whether the supporting part is in a horizontal state or not, the horizontal detection module is electrically connected with a control module, and the control module is electrically connected with two vertical lifting mechanisms.
4. The pole welding fixture of claim 1, wherein: the supporting part comprises a second bottom plate connected with an output shaft of the vertical lifting mechanism and a supporting plate which is arranged on the second bottom plate and is matched with the cover plate in shape, positioning parts matched with the fixed plates are arranged on two opposite sides of the second bottom plate, and positioning matching parts are arranged on the fixed plates at positions corresponding to the positioning parts.
5. The pole welding fixture of claim 1, wherein: the fixed plate is provided with a first through hole which is communicated in the vertical direction and is matched with the shape of the cover plate at the position corresponding to the cover plate; the fixed plate is provided with assembly holes for assembling the main body part on two lateral sides of the first through hole, the main body part is assembled on the assembly hole through an assembly part and is positioned on the lower surface of the stationary plate.
6. The pole welding fixture of claim 5, wherein: the fitting hole is defined as a bar-shaped hole provided on the stationary plate in a longitudinal direction of the cover plate, and the fitting is slidable in the longitudinal direction of the bar-shaped hole before the main body portion is not fastened;
The strip-shaped hole is defined as a step hole which is arranged in a penetrating manner along the vertical direction, and the large hole section of the step hole is positioned at the small hole Duan Zhishang; the assembly part comprises a cap part and a rod part, wherein the cap part is in sliding fit with the large hole section, the rod part is in sliding fit with the small hole section, a locking bolt is screwed on the assembly part, and the locking end of the locking bolt penetrates out of the rod part downwards to be locked with the main body part.
7. The pole welding fixture of claim 6, wherein: the main body part is provided with a convex rib protruding into the small Kong Duanzhong at the position opposite to the rod part, and the convex rib is provided with a lock hole locked with the locking bolt.
8. The pole welding tool according to any one of claims 1 to 7, wherein: the pole pressing part comprises a rotating ring and a pole pressing head, wherein the rotating ring and the pole pressing head are rotatably arranged in the mounting hole, a pressing arm is formed by extending the inner wall of the rotating ring inwards in the radial direction, an empty space except for the pressing arm in the rotating ring is formed into the empty avoiding part, the pole pressing head is formed at the position, corresponding to the pole, of the inner end of the pressing arm, and the pole pressing head, the pole and the vertical lifting mechanism are coaxially arranged.
9. The pole welding fixture of claim 8, wherein: the upper surface of the main body part is provided with a first assembly ring groove around the outer edge of the mounting hole, the lower surface of the main body part is provided with a second assembly ring groove around the outer edge of the mounting hole, and a needle bearing is fixedly arranged in the second assembly ring groove; the rotating ring comprises an upper rotating section, a lower rotating section and rotating teeth, the upper end of the upper rotating section extends radially outwards to form an upper edge arranged in the first assembly ring groove, the lower rotating section is provided with a small outer diameter section arranged in the mounting hole and a large outer diameter section penetrating out of the mounting hole downwards and connected with the needle bearing, and the rotating teeth are uniformly distributed on the periphery of the large outer diameter section; the rotating device comprises an engagement part engaged with the rotating teeth and a driving mechanism for driving the engagement part to act so as to rotate the rotating ring engaged with the engagement part.
10. The pole welding fixture of claim 9, wherein: the engagement portion is defined as a rack, and a fitting block having a bearing portion bearing the rack is provided on a lower surface of the main body portion, and the rack is slidably provided on the bearing portion and engaged with the turning gear.
CN202322999208.6U 2023-11-06 2023-11-06 Pole welding tooling Active CN221735221U (en)

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Application Number Priority Date Filing Date Title
CN202322999208.6U CN221735221U (en) 2023-11-06 2023-11-06 Pole welding tooling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322999208.6U CN221735221U (en) 2023-11-06 2023-11-06 Pole welding tooling

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CN221735221U true CN221735221U (en) 2024-09-20

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