CN221734556U - Automobile end cover stamping die capable of improving stress uniformity of finished product - Google Patents
Automobile end cover stamping die capable of improving stress uniformity of finished product Download PDFInfo
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- 239000000428 dust Substances 0.000 abstract description 24
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Abstract
Description
技术领域Technical Field
本实用新型涉及冲压模具技术领域,更具体地说,本实用新型涉及一种可提高成品受力均匀度的汽车端盖冲压模具。The utility model relates to the technical field of stamping dies, and more specifically to an automobile end cover stamping die which can improve the force uniformity of a finished product.
背景技术Background Art
冲压模具是在冷冲压加工中,将材料(金属或非金属)加工成零件(或半成品)的一种特殊工艺装备,称为冷冲压模具(俗称冷冲模)。冲压,是在室温下,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。Stamping dies are special process equipment used to process materials (metal or non-metal) into parts (or semi-finished products) during cold stamping. They are called cold stamping dies (commonly known as cold stamping dies). Stamping is a pressure processing method that uses a die installed on a press to apply pressure to the material at room temperature to separate or plastically deform it, thereby obtaining the desired parts.
专利申请公布号CN202220960725.5的实用新型专利公开了一种可提高成品受力均匀度的汽车端盖冲压模具,包括机架、直线驱动液压缸和冲压头,机架上还设置有稳定机构和清洁机构,机架包括底座、顶板、驱动板和四个导杆,稳定机构包括丝杆、旋转轴、连接座、齿轮、齿条、同步带、两个同步轮和两个稳定夹持组件,该结构的优点在于能够通过两个稳定夹持组件对于汽车端盖的两侧进行辅助固定,从而提高在冲压过程中汽车端盖的稳定性,提高其成品受力均匀度,在无需增加驱动源的情况下就可以对于汽车端盖进行辅助固定,减少生产成本的投入,同时由于其与驱动板传动连接,使得稳定机构与驱动板同步率更好,提高生产的效率,清洁机构还可对于加工过程中的粉尘进行清理。The utility model patent with patent application publication number CN202220960725.5 discloses a stamping die for an automobile end cover that can improve the uniformity of force on the finished product, including a frame, a linear drive hydraulic cylinder and a punching head. A stabilizing mechanism and a cleaning mechanism are also provided on the frame. The frame includes a base, a top plate, a drive plate and four guide rods. The stabilizing mechanism includes a screw, a rotating shaft, a connecting seat, a gear, a rack, a synchronous belt, two synchronous wheels and two stable clamping assemblies. The advantage of this structure is that it can assist in fixing the two sides of the automobile end cover through two stable clamping assemblies, thereby improving the stability of the automobile end cover during the stamping process and improving the uniformity of force on the finished product. The automobile end cover can be assisted in fixing without increasing the driving source, thereby reducing the investment in production costs. At the same time, due to its transmission connection with the drive plate, the synchronization rate between the stabilizing mechanism and the drive plate is better, thereby improving production efficiency. The cleaning mechanism can also clean dust during the processing process.
但是在实际使用时,由于该结构在清理粉尘时,是通过将外部气源压缩空气通入气管对粉尘清理的,因此在清理时容易导致粉尘飞扬在空气中,从而会对工作人员健康造成损害。However, in actual use, since this structure cleans the dust by passing compressed air from an external air source into the air pipe, it is easy to cause dust to fly in the air during cleaning, which will cause damage to the health of the workers.
实用新型内容Utility Model Content
为了克服现有技术的上述缺陷,本实用新型提供一种可提高成品受力均匀度的汽车端盖冲压模具,以解决上述背景技术中提出的问题。In order to overcome the above defects of the prior art, the utility model provides an automobile end cover stamping die which can improve the force uniformity of the finished product, so as to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种可提高成品受力均匀度的汽车端盖冲压模具,包括支撑架,所述支撑架内腔顶部设置有冲压组件,所述支撑架内腔两侧设置有传动机构,所述支撑架内腔表面固定设置有下模具,所述下模具两侧均设置有夹持组件,所述支撑架底部均匀分布固定设置有四个支腿,采用上述技术方案,以便于实现能够对废弃粉尘清理的同时,能够有效防止其飞扬至空气中从而减少对人体的损害。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stamping die for an automobile end cover capable of improving the uniformity of force on a finished product, comprising a support frame, a stamping assembly being arranged on the top of an inner cavity of the support frame, transmission mechanisms being arranged on both sides of the inner cavity of the support frame, a lower die being fixedly arranged on the inner cavity surface of the support frame, clamping assemblies being arranged on both sides of the lower die, and four legs being evenly distributed and fixedly arranged on the bottom of the support frame. The above-mentioned technical solution is adopted so as to realize the cleaning of waste dust while effectively preventing it from flying into the air, thereby reducing damage to the human body.
优选地,所述传动机构包括分别开设在支撑架内腔两侧的滑轨,所述滑轨内部设置有螺杆,所述螺杆一端与滑轨内壁活动连接,所述螺杆另一端设置有驱动电机,且螺杆的另一端与驱动电机的输出端连接,所述驱动电机固定设置在滑轨内部,所述螺杆外部螺纹套设有滑块,两个所述滑块外侧共同设置有软毛刷,采用上述技术方案,以便于能够实现自动清理下模具表面的粉尘的功能。Preferably, the transmission mechanism includes slide rails respectively opened on both sides of the inner cavity of the support frame, a screw is arranged inside the slide rail, one end of the screw is movably connected to the inner wall of the slide rail, a drive motor is arranged at the other end of the screw, and the other end of the screw is connected to the output end of the drive motor, the drive motor is fixedly arranged inside the slide rail, a slider is arranged on the external threaded sleeve of the screw, and a soft brush is arranged on the outer side of the two sliders. The above technical scheme is adopted to realize the function of automatically cleaning the dust on the surface of the lower mold.
优选地,所述冲压组件包括贯穿设置在支撑架顶部的气缸,所述气缸的输出端穿过支撑架的顶端固定设置有上模具,采用上述技术方案,以便于本装置具有冲压的功能。Preferably, the stamping assembly includes a cylinder penetrating the top of the support frame, and an upper mold is fixedly installed on the output end of the cylinder through the top of the support frame. The above technical solution is adopted so that the device has a stamping function.
优选地,所述夹持组件包括分别贯穿设置在支撑架两侧的两个推杆,两个所述推杆输出端共同设置有夹持板,所述夹持板表面均匀分布设置有多个夹持组件;所述夹持组件包括固定设置在夹持板表面的多个固定筒,多个所述固定筒内部均设置有弹簧,所述弹簧一端设置有挡板,所述挡板一侧固定设置有连接杆,所述连接杆一端穿过固定筒的一侧固定设置有固定板,采用上述技术方案,以便于本装置能够适应不同形状的汽车端盖。Preferably, the clamping assembly includes two push rods respectively passing through both sides of the support frame, a clamping plate is commonly provided at the output ends of the two push rods, and a plurality of clamping assemblies are evenly distributed on the surface of the clamping plate; the clamping assembly includes a plurality of fixed cylinders fixedly provided on the surface of the clamping plate, a spring is provided inside the plurality of fixed cylinders, a baffle is provided at one end of the spring, a connecting rod is fixedly provided on one side of the baffle, and a fixing plate is fixedly provided on one end of the connecting rod passing through one side of the fixed cylinder. The above technical scheme is adopted so that the device can adapt to automobile end covers of different shapes.
优选地,所述支撑架的底部对称开设有两个贯穿槽;两个所述贯穿槽内部均设置有收集箱,所述收集箱顶部两侧均固定设置有限位板,所述收集箱通过限位板与贯穿槽可拆卸连接,两个所述收集箱一侧均固定设置有把手,采用上述技术方案,以便于在粉尘清理后能够将其集中收集。Preferably, two through grooves are symmetrically provided at the bottom of the support frame; a collection box is provided inside the two through grooves, and limiting plates are fixedly provided on both sides of the top of the collection box. The collection box is detachably connected to the through grooves through the limiting plates, and a handle is fixedly provided on one side of the two collection boxes. The above technical solution is adopted so that the dust can be collected centrally after cleaning.
本实用新型的技术效果和优点:Technical effects and advantages of the utility model:
1、通过设置传动机构,当需要对粉尘清理时,首先通过连通驱动电机的外接电源使得驱动电机的输出端能够带动螺杆转动,螺杆在转动的同时能够使得滑块带动软毛刷平行移动,从而能够实现对清理粉尘的功能,当软毛刷经过贯穿槽的表面时,粉尘能够通过贯穿槽进入收集箱内部,使得粉尘能够被集中收集,与现有技术相比,本装置能够通过传动机构实现自动清理粉尘的功能,以便于提高汽车端盖在冲压时的受力均匀程度,并且能够有效减少粉尘在清理时飞扬在空气中对人体造成的损伤;1. By setting up a transmission mechanism, when dust needs to be cleaned, firstly, the output end of the driving motor can drive the screw to rotate by connecting the external power supply of the driving motor. When the screw rotates, the slider can drive the soft brush to move in parallel, so as to realize the function of cleaning dust. When the soft brush passes through the surface of the through groove, the dust can enter the inside of the collection box through the through groove, so that the dust can be collected in a centralized manner. Compared with the prior art, the device can realize the function of automatically cleaning dust through the transmission mechanism, so as to improve the uniformity of the force of the automobile end cover during stamping, and can effectively reduce the damage to the human body caused by the dust flying in the air during cleaning;
2、通过设置夹持组件,当需要冲压的汽车端盖放置在下模具的上表面时,首先驱动推杆的输出端推动夹持板使得夹持组件的表面能够接触汽车端盖两侧,同时固定板受到挤压推动连接杆使得挡板挤压弹簧,使得弹簧通过克服自身弹力挤压固定板使得夹持组件对汽车端盖夹持,与现有技术相比,本装置能够通过夹持组件实现适配不同形状的汽车端盖并对其夹持固定的功能。2. By setting up a clamping assembly, when the automobile end cover to be stamped is placed on the upper surface of the lower mold, the output end of the push rod is first driven to push the clamping plate so that the surface of the clamping assembly can contact both sides of the automobile end cover. At the same time, the fixed plate is squeezed to push the connecting rod so that the baffle squeezes the spring, so that the spring squeezes the fixed plate by overcoming its own elastic force so that the clamping assembly clamps the automobile end cover. Compared with the prior art, the present device can adapt to automobile end covers of different shapes and clamp and fix them through the clamping assembly.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型的支撑架内腔局部结构示意图。FIG. 2 is a schematic diagram of a local structure of the inner cavity of the support frame of the present invention.
图3为本实用新型的贯穿槽的局部结构示意图。FIG. 3 is a schematic diagram of a partial structure of a through groove of the present invention.
图4为本实用新型的收集箱结构示意图。FIG. 4 is a schematic diagram of the structure of the collection box of the present utility model.
图5为本实用新型的夹持组件安装结构示意图。FIG. 5 is a schematic diagram of the installation structure of the clamping assembly of the present invention.
图6为本实用新型的夹持组件剖面结构示意图。FIG. 6 is a schematic cross-sectional structure diagram of the clamping assembly of the present invention.
附图标记为:1、支撑架;2、支腿;3、贯穿槽;4、推杆;5、上模具;6、气缸;7、下模具;8、传动机构;9、夹持组件;10、驱动电机;11、螺杆;12、滑轨;13、滑块;14、软毛刷;15、把手;16、收集箱;17、固定板;18、连接杆;19、挡板;20、固定筒;21、弹簧;22、夹持板;23、限位板。The accompanying drawings are marked as follows: 1. support frame; 2. support leg; 3. through groove; 4. push rod; 5. upper mold; 6. cylinder; 7. lower mold; 8. transmission mechanism; 9. clamping assembly; 10. drive motor; 11. screw; 12. slide rail; 13. slider; 14. soft brush; 15. handle; 16. collection box; 17. fixed plate; 18. connecting rod; 19. baffle; 20. fixed cylinder; 21. spring; 22. clamping plate; 23. limit plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如附图1-6所示的一种可提高成品受力均匀度的汽车端盖冲压模具,包括支撑架1,支撑架1内腔顶部设置有冲压组件,支撑架1内腔两侧设置有传动机构8,支撑架1内腔表面固定设置有下模具7,下模具7两侧均设置有夹持组件9,支撑架1底部均匀分布固定设置有四个支腿2,有利于通过支腿2实现对支撑架1支撑,从而提高支撑架1的稳定性。As shown in Figures 1-6, a stamping die for an automobile end cover that can improve the uniformity of force on a finished product includes a support frame 1, a stamping assembly is arranged on the top of the inner cavity of the support frame 1, a transmission mechanism 8 is arranged on both sides of the inner cavity of the support frame 1, a lower die 7 is fixedly arranged on the inner cavity surface of the support frame 1, and clamping assemblies 9 are arranged on both sides of the lower die 7. Four legs 2 are evenly distributed and fixedly arranged on the bottom of the support frame 1, which is conducive to supporting the support frame 1 through the legs 2, thereby improving the stability of the support frame 1.
如附图1-2所示,传动机构8包括分别开设在支撑架1内腔两侧的滑轨12,滑轨12内部设置有螺杆11,螺杆11一端与滑轨12内壁活动连接,螺杆11另一端设置有驱动电机10,且螺杆11的另一端与驱动电机10的输出端连接,驱动电机10固定设置在滑轨12内部,螺杆11外部螺纹套设有滑块13,两个滑块13外侧共同设置有软毛刷14,有利于通过连通驱动电机10的外接电源使得驱动电机10的输出端能够带动螺杆11转动,螺杆11在转动的同时能够使得滑块13带动软毛刷14平行移动,从而能够实现对清理粉尘的功能,当软毛刷14经过贯穿槽3的表面时,粉尘能够通过贯穿槽3进入收集箱16内部,使得粉尘能够被集中收集。As shown in Figures 1-2, the transmission mechanism 8 includes slide rails 12 respectively opened on both sides of the inner cavity of the support frame 1, and a screw 11 is arranged inside the slide rail 12. One end of the screw 11 is movably connected to the inner wall of the slide rail 12, and a drive motor 10 is arranged at the other end of the screw 11, and the other end of the screw 11 is connected to the output end of the drive motor 10. The drive motor 10 is fixedly arranged inside the slide rail 12, and a slider 13 is provided on the external thread sleeve of the screw 11. Soft brushes 14 are commonly arranged on the outside of the two sliders 13, which is conducive to connecting the external power supply of the drive motor 10 so that the output end of the drive motor 10 can drive the screw 11 to rotate. When the screw 11 rotates, the slider 13 can drive the soft brush 14 to move in parallel, thereby realizing the function of cleaning dust. When the soft brush 14 passes through the surface of the through groove 3, the dust can enter the inside of the collection box 16 through the through groove 3, so that the dust can be collected in a centralized manner.
如附图1所示,冲压组件包括贯穿设置在支撑架1顶部的气缸6,气缸6的输出端穿过支撑架1的顶端固定设置有上模具5,有利于通过气缸6的输出端带动上模具5上下移动实现冲压的功能。As shown in Figure 1, the stamping assembly includes a cylinder 6 that passes through the top of the support frame 1. The output end of the cylinder 6 passes through the top of the support frame 1 and is fixed with an upper mold 5, which is conducive to driving the upper mold 5 up and down through the output end of the cylinder 6 to realize the stamping function.
如附图1、图5-6所示,夹持组件9包括分别贯穿设置在支撑架1两侧的两个推杆4,两个推杆4输出端共同设置有夹持板22,夹持板22表面均匀分布设置有多个夹持组件9;夹持组件9包括固定设置在夹持板22表面的多个固定筒20,多个固定筒20内部均设置有弹簧21,弹簧21一端设置有挡板19,挡板19一侧固定设置有连接杆18,连接杆18一端穿过固定筒20的一侧固定设置有固定板17,有利于当需要冲压的汽车端盖放置在下模具7的上表面时,首先通过驱动推杆4的输出端推动夹持板22使得夹持组件9的表面能够接触汽车端盖两侧,同时固定板17受到挤压推动连接杆18使得挡板19挤压弹簧21,使得弹簧21通过克服自身弹力挤压固定板17使得夹持组件9对汽车端盖夹持,有利于通过夹持组件9实现适配不同形状的汽车端盖并对其夹持固定的功能。As shown in Figures 1 and 5-6, the clamping assembly 9 includes two push rods 4 respectively penetrating the two sides of the support frame 1, and the output ends of the two push rods 4 are commonly provided with a clamping plate 22, and a plurality of clamping assemblies 9 are evenly distributed on the surface of the clamping plate 22; the clamping assembly 9 includes a plurality of fixed cylinders 20 fixedly provided on the surface of the clamping plate 22, and a spring 21 is provided inside the plurality of fixed cylinders 20, and a baffle 19 is provided at one end of the spring 21, and a connecting rod 18 is fixedly provided on one side of the baffle 19, and one end of the connecting rod 18 passes through one side of the fixed cylinder 20 and is fixed A fixing plate 17 is provided, which is beneficial when the automobile end cover to be stamped is placed on the upper surface of the lower mold 7. First, the clamping plate 22 is pushed by the output end of the driving push rod 4 so that the surface of the clamping assembly 9 can contact the two sides of the automobile end cover. At the same time, the fixing plate 17 is squeezed to push the connecting rod 18 so that the baffle 19 squeezes the spring 21, so that the spring 21 squeezes the fixing plate 17 by overcoming its own elastic force so that the clamping assembly 9 clamps the automobile end cover, which is beneficial to realize the function of adapting to automobile end covers of different shapes and clamping and fixing them through the clamping assembly 9.
如附图1、图4所示,支撑架1的底部对称开设有两个贯穿槽3;两个贯穿槽3内部均设置有收集箱16,收集箱16顶部两侧均固定设置有限位板23,收集箱16通过限位板23与贯穿槽3可拆卸连接,两个收集箱16一侧均固定设置有把手15,有利于当软毛刷14经过贯穿槽3的表面时,粉尘能够通过贯穿槽3进入收集箱16内部,使得粉尘能够被集中收集。As shown in Figures 1 and 4, two through grooves 3 are symmetrically provided at the bottom of the support frame 1; a collecting box 16 is arranged inside the two through grooves 3, and limiting plates 23 are fixedly arranged on both sides of the top of the collecting box 16. The collecting box 16 is detachably connected to the through groove 3 through the limiting plates 23, and a handle 15 is fixedly arranged on one side of the two collecting boxes 16, which is beneficial for dust to enter the inside of the collecting box 16 through the through groove 3 when the soft brush 14 passes through the surface of the through groove 3, so that the dust can be collected in a centralized manner.
本实用新型工作原理:本装置在使用时,首先将需要冲压的汽车端盖放置在下模具7的上表面,接着驱动推杆4的输出端推动夹持板22使得夹持组件9的表面能够接触汽车端盖两侧,同时固定板17受到挤压推动连接杆18使得挡板19挤压弹簧21,使得弹簧21通过克服自身弹力挤压固定板17使得夹持组件9能够实现适配不同形状的汽车端盖并对其夹持固定的功能,接着连通驱动电机10的外接电源使得驱动电机10的输出端能够带动螺杆11转动,螺杆11在转动的同时能够使得滑块13带动软毛刷14平行移动,从而能够实现对清理粉尘的功能,当软毛刷14经过贯穿槽3的表面时,粉尘能够通过贯穿槽3进入收集箱16内部,使得粉尘能够被集中收集,有效防止粉尘四散飘扬到空中,接着通过驱动气缸6的输出端推动上模具5向下移动完成冲压。Working principle of the utility model: when the device is in use, first place the automobile end cover to be stamped on the upper surface of the lower mold 7, then drive the output end of the push rod 4 to push the clamping plate 22 so that the surface of the clamping assembly 9 can contact both sides of the automobile end cover, and at the same time, the fixed plate 17 is squeezed to push the connecting rod 18 so that the baffle 19 squeezes the spring 21, so that the spring 21 squeezes the fixed plate 17 by overcoming its own elastic force so that the clamping assembly 9 can adapt to automobile end covers of different shapes and clamp and fix them, then connect the external power supply of the drive motor 10 so that the output end of the drive motor 10 can drive the screw 11 to rotate, and the screw 11 can drive the slider 13 to drive the soft brush 14 to move parallelly while rotating, so as to realize the function of cleaning dust, when the soft brush 14 passes through the surface of the through groove 3, the dust can enter the inside of the collection box 16 through the through groove 3, so that the dust can be collected in a centralized manner, effectively preventing the dust from scattering and floating into the air, and then the upper mold 5 is pushed downward by the output end of the driving cylinder 6 to complete the stamping.
以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| CN202420200730.5U CN221734556U (en) | 2024-01-26 | 2024-01-26 | Automobile end cover stamping die capable of improving stress uniformity of finished product |
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