CN221734464U - Aluminum veneer shaping and flattening structure - Google Patents
Aluminum veneer shaping and flattening structure Download PDFInfo
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 46
- 238000007493 shaping process Methods 0.000 title claims description 14
- 230000002457 bidirectional effect Effects 0.000 claims description 14
- 239000004411 aluminium Substances 0.000 claims 5
- 210000001503 joint Anatomy 0.000 claims 1
- 238000005034 decoration Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
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- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
本新型提供一种铝单板整形压平结构,包括压平平台和传输带,传输带在压平平台上带动铝单板横向运输,压平平台的边侧固定有竖向板,竖向板的侧面开设有竖向滑槽,竖向滑槽内设置有滚珠丝杆,且在所述竖向板的顶部固定有与滚珠丝杆相连接的电机一,在所述竖向滑槽内设置有与所述滚珠丝杆螺纹连接的滑块,在所述滑块上固定有压平面板;压平面板的底部一侧安装压平机构,压平机构包括两个并列布置的第一压辊;位于压平机构的前端通过固定板转动连接第二压辊,第二压辊和第一压辊下端在同一水平面上。本新型铝单板整形压平结构实现了铝单板的预压和整压同步,第一压辊先对铝单板进行预压展平,第二压辊实现了铝单板平整。
The present invention provides a flattening structure for aluminum veneer, including a flattening platform and a conveyor belt, the conveyor belt drives the aluminum veneer to be transported horizontally on the flattening platform, a vertical plate is fixed on the side of the flattening platform, a vertical slide groove is provided on the side of the vertical plate, a ball screw is arranged in the vertical slide groove, and a motor connected to the ball screw is fixed on the top of the vertical plate, a slider threadedly connected to the ball screw is arranged in the vertical slide groove, and a flattening plate is fixed on the slider; a flattening mechanism is installed on one side of the bottom of the flattening plate, and the flattening mechanism includes two first pressing rollers arranged in parallel; the front end of the flattening mechanism is connected to the second pressing roller through a fixed plate, and the lower ends of the second pressing roller and the first pressing roller are on the same horizontal plane. The present invention realizes the synchronization of pre-pressing and flattening of the aluminum veneer, the first pressing roller first pre-presses and flattens the aluminum veneer, and the second pressing roller realizes the flattening of the aluminum veneer.
Description
技术领域Technical Field
本实用新型涉及铝单板处理技术领域,具体为一种铝单板整形压平结构。The utility model relates to the technical field of aluminum single plate processing, in particular to an aluminum single plate shaping and flattening structure.
背景技术Background Art
铝单板是指经过铬化等处理后,再采用氟碳喷涂技术,加工形成的建筑装饰材料,随着社会的发展,铝单板的应用范围越来越广泛,在居家装修与工程建设中占据了举足轻重的地位。Aluminum veneer refers to a building decoration material that is processed by chroming and other treatments and then using fluorocarbon spraying technology. With the development of society, the application scope of aluminum veneer is becoming more and more extensive, and it occupies an important position in home decoration and engineering construction.
在铝单板的加工过程中,来回的运输输送容易出现褶皱的情况,导致铝单板不平整,需要进行压平,因此需要借助压平机进行压平,但是如果使劲压,则容易造成铝单板损坏,如果压不到位则难以保证压平的质量,而不同的铝单板的厚度并不相同,故而适用性和实用性受到限制;目前的压平机均是采用单辊进行整形压平,单辊压合存在压合成型率较低的问题,对于平整度不符合的铝单板需要来回反复的进行循环压平,因此,为了提高压合平整度,避免重复循环压平,我们提出一种具有预压的铝单板整形压平结构。During the processing of aluminum veneers, wrinkles are prone to occur during the back-and-forth transportation, resulting in uneven aluminum veneers that need to be flattened. Therefore, a flattening machine is needed to flatten them. However, if you press too hard, it is easy to damage the aluminum veneer. If you don't press it in place, it is difficult to ensure the quality of flattening. The thickness of different aluminum veneers is not the same, so the applicability and practicality are limited. The current flattening machines all use a single roller for shaping and flattening. Single-roller pressing has the problem of low pressing forming rate. For aluminum veneers that do not meet the flatness requirements, they need to be flattened back and forth repeatedly. Therefore, in order to improve the pressing flatness and avoid repeated flattening, we propose an aluminum veneer shaping and flattening structure with pre-pressing.
实用新型内容Utility Model Content
针对现有的技术方案存在的问题。本实用新型的目的在于提供一种铝单板整形压平结构。Aiming at the problems existing in the existing technical solutions, the utility model aims to provide an aluminum single plate shaping and flattening structure.
为实现上述目的,本实用新型提供以下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种铝单板整形压平结构,包括压平平台和传输带,所述传输带在所述压平平台上带动铝单板横向运输,所述压平平台的边侧固定有竖向板,在所述竖向板的侧面开设有竖向滑槽,在所述竖向滑槽内设置有滚珠丝杆,且在所述竖向板的顶部固定有与所述滚珠丝杆相连接的电机一,在所述竖向滑槽内设置有与所述滚珠丝杆螺纹连接的滑块,在所述滑块上固定有压平面板;压平面板的底部一侧安装压平机构,所述压平机构包括两立板、电机二、双向螺纹丝杆、第一压辊;双向螺纹丝杆转动设置在两立板之间,双向螺纹丝杆两侧上分别安装有可以沿双向螺纹丝杆彼此相背移动的移动杆;所述移动杆下方分别通过支架安装第一压辊;电机二安装在立板外侧,电机二的输出端连接双向螺纹丝杆;位于压平机构的前端通过固定板转动连接第二压辊,所述第二压辊和第一压辊下端在同一水平面上。The conveyor belt drives the aluminum plate to be transported horizontally on the flattening platform, and a vertical plate is fixed on the side of the flattening platform, a vertical slide groove is provided on the side of the vertical plate, a ball screw is arranged in the vertical slide groove, and a motor connected with the ball screw is fixed on the top of the vertical plate, a slider connected with the ball screw thread is arranged in the vertical slide groove, and the flattening plate is fixed on the slider; a flattening mechanism is installed on one side of the bottom of the flattening plate, and the flattening mechanism comprises two vertical plates, a second motor, a bidirectional threaded screw and a first pressing roller; the bidirectional threaded screw is rotatably arranged between the two vertical plates, and moving rods that can move back to back along the bidirectional threaded screw are respectively installed on both sides of the bidirectional threaded screw; the first pressing roller is respectively installed under the moving rod through a bracket; the second motor is installed on the outer side of the vertical plate, and the output end of the second motor is connected to the bidirectional threaded screw; the front end of the flattening mechanism is rotatably connected to the second pressing roller through a fixed plate, and the lower ends of the second pressing roller and the first pressing roller are on the same horizontal plane.
作为本方案的进一步改进,压平面板的底部设有可伸缩的定位压板,所述定位压板位于两个第一压辊之间。As a further improvement of the present solution, a retractable positioning pressing plate is provided at the bottom of the flattening plate, and the positioning pressing plate is located between the two first pressing rollers.
作为本方案的进一步改进,压平面板的底部设有安装块,安装块的底部开设有伸缩槽,定位压板的顶部活动设置在伸缩槽中,伸缩槽中设有伸缩弹簧,伸缩弹簧与定位压板的顶部抵接。As a further improvement of this solution, a mounting block is provided at the bottom of the flattening plate, a telescopic groove is opened at the bottom of the mounting block, the top of the positioning pressure plate is movably arranged in the telescopic groove, a telescopic spring is provided in the telescopic groove, and the telescopic spring abuts against the top of the positioning pressure plate.
作为本方案的进一步改进,位于压平机构正下方的传输带中间设有支撑板,所述支撑板和压平平台固定,所述支撑板和传输带平行设置,所述支撑板的上端面和传输带抵靠在一起。As a further improvement of the present invention, a support plate is provided in the middle of the conveyor belt just below the flattening mechanism, the support plate and the flattening platform are fixed, the support plate and the conveyor belt are arranged in parallel, and the upper end surface of the support plate and the conveyor belt are abutted against each other.
作为本方案的进一步改进于,所述竖向板上喷涂有指示刻度。As a further improvement of the present solution, indicating scales are sprayed on the vertical plate.
作为本方案的进一步改进,竖向板上固定有与所述电机一相连接的手动启停按钮,在所述竖向滑槽内设置有限位挡块,所述限位挡块通过螺杆可调固定在所述竖向滑槽内。As a further improvement of the present invention, a manual start-stop button connected to the motor 1 is fixed on the vertical plate, and a limit stop block is arranged in the vertical slide groove, and the limit stop block is adjustably fixed in the vertical slide groove by a screw.
作为本方案的进一步改进,传输带由电机驱动进行转动。As a further improvement of this solution, the conveyor belt is driven to rotate by a motor.
与现有技术相比,本实用新型的有益效果是:本新型铝单板整形压平结构实现了铝单板的预压和整压同步,第一压辊先对铝单板进行预压展平,第二压辊实现了铝单板平整,预压和整压同步进行提高了压合成型率。同时,可以根据不同厚度铝单板的加工需要进行调节,大大提高了其适用范围。Compared with the prior art, the utility model has the following beneficial effects: the novel aluminum veneer shaping and flattening structure realizes the synchronization of pre-pressing and full-pressing of the aluminum veneer, the first pressing roller first pre-presses and flattens the aluminum veneer, and the second pressing roller realizes the flattening of the aluminum veneer, and the synchronization of pre-pressing and full-pressing improves the pressing forming rate. At the same time, it can be adjusted according to the processing needs of aluminum veneers of different thicknesses, greatly improving its application range.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本实用新型进一步说明。The utility model is further described below in conjunction with the accompanying drawings.
图1是本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型压平机构结构示意图;Figure 2 is a schematic diagram of the structure of the flattening mechanism of the utility model;
图3是本实用新型压平机构侧视结构示意图。FIG. 3 is a schematic side view of the flattening mechanism of the present invention.
图中标注,1-压平平台;2-传输带;3-竖向板;4-竖向滑槽;5-滚珠丝杆;6-电机一;7-压平面板;8-压平机构;81-立板;82-安装块;83-电机二;84-双向螺纹丝杆;85-移动杆;86-第一压辊;821-伸缩槽;822-定位压板;21-支撑板;30-启停按钮;31-指示刻度;32-限位挡块;9-第二压辊。Markings in the figure: 1-flattening platform; 2-transmission belt; 3-vertical plate; 4-vertical slide groove; 5-ball screw; 6-motor 1; 7-flattening plate; 8-flattening mechanism; 81-vertical plate; 82-mounting block; 83-motor 2; 84-bidirectional threaded screw; 85-moving rod; 86-first pressure roller; 821-telescopic groove; 822-positioning pressure plate; 21-support plate; 30-start/stop button; 31-indicator scale; 32-limit block; 9-second pressure roller.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例1Example 1
如图1-3所示,本实施例提供一种铝单板整形压平结构,包括压平平台1和传输带2,所述传输带2在所述压平平台1上带动铝单板横向运输,传输带2由电机驱动进行转动;所述压平平台1的边侧固定有竖向板3,在所述竖向板3的侧面开设有竖向滑槽4,在所述竖向滑槽4内设置有滚珠丝杆5,且在所述竖向板3的顶部固定有与所述滚珠丝杆5相连接的电机一6,在所述竖向滑槽4内设置有与所述滚珠丝杆5螺纹连接的滑块,在所述滑块上固定有压平面板7;压平面板7的底部一侧安装压平机构8,所述压平机构8包括两立板81、电机二83、双向螺纹丝杆84、第一压辊86;双向螺纹丝杆84转动设置在两立板81之间,双向螺纹丝杆84两侧上分别安装有可以沿双向螺纹丝杆84彼此相背移动的移动杆85;所述移动杆85下方分别通过支架安装第一压辊86;电机二83安装在立板81外侧,电机二83的输出端连接双向螺纹丝杆84;位于压平机构8的前端通过固定板转动连接第二压辊9,所述第二压辊9和第一压辊86下端在同一水平面上。As shown in Fig. 1-3, the present embodiment provides an aluminum single plate shaping and flattening structure, comprising a flattening platform 1 and a conveyor belt 2, wherein the conveyor belt 2 drives the aluminum single plate to be transported horizontally on the flattening platform 1, and the conveyor belt 2 is driven by a motor to rotate; a vertical plate 3 is fixed to the side of the flattening platform 1, a vertical slide groove 4 is provided on the side of the vertical plate 3, a ball screw 5 is arranged in the vertical slide groove 4, and a motor 6 connected to the ball screw 5 is fixed on the top of the vertical plate 3, a slider threadedly connected to the ball screw 5 is arranged in the vertical slide groove 4, and a flattening plate 7 is fixed on the slider; the bottom of the flattening plate 7 A flattening mechanism 8 is installed on one side, and the flattening mechanism 8 includes two vertical plates 81, a second motor 83, a bidirectional threaded screw 84, and a first pressure roller 86; the bidirectional threaded screw 84 is rotatably arranged between the two vertical plates 81, and moving rods 85 that can move away from each other along the bidirectional threaded screw 84 are respectively installed on both sides of the bidirectional threaded screw 84; the first pressure roller 86 is respectively installed below the moving rod 85 through a bracket; the second motor 83 is installed on the outer side of the vertical plate 81, and the output end of the second motor 83 is connected to the bidirectional threaded screw 84; the front end of the flattening mechanism 8 is rotatably connected to the second pressure roller 9 through a fixed plate, and the lower ends of the second pressure roller 9 and the first pressure roller 86 are on the same horizontal plane.
位于压平机构8正下方的传输带2中间设有支撑板21,所述支撑板21和压平平台1固定,所述支撑板21和传输带2平行设置,所述支撑板21的上端面和传输带2抵靠在一起。支撑板21的作用是在压平操作时进行支撑,避免传输带2下方架空出现新的褶皱不平处。A support plate 21 is provided in the middle of the conveyor belt 2 directly below the flattening mechanism 8. The support plate 21 is fixed to the flattening platform 1, and the support plate 21 and the conveyor belt 2 are arranged in parallel. The upper end surface of the support plate 21 abuts against the conveyor belt 2. The function of the support plate 21 is to provide support during the flattening operation to prevent the conveyor belt 2 from being suspended below and causing new wrinkles and unevenness.
所述竖向板3上喷涂有指示刻度31。竖向板3上固定有与所述电机一6相连接的手动启停按钮30,在所述竖向滑槽4内设置有限位挡块32,所述限位挡块32通过螺杆可调固定在所述竖向滑槽4内。The vertical plate 3 is sprayed with an indicating scale 31. A manual start/stop button 30 connected to the motor 1 6 is fixed on the vertical plate 3, and a limit stopper 32 is arranged in the vertical slide 4, and the limit stopper 32 is adjustably fixed in the vertical slide 4 by a screw.
通过限位挡块32进行限位,从而可以防止压平力度过大造成铝单板的损坏,而且可以保证压平铝单板的厚度一致,从而提高了压平的质量与效率,也可以根据不同厚度铝单板的加工需要进行调节,大大提高了其适用范围,使用稳定可靠。The limit block 32 is used for limiting, so as to prevent the aluminum veneer from being damaged due to excessive flattening force, and to ensure that the thickness of the flattened aluminum veneer is consistent, thereby improving the quality and efficiency of flattening. It can also be adjusted according to the processing needs of aluminum veneers of different thicknesses, greatly improving its scope of application and being stable and reliable to use.
具体工作时,需要压平的来料铝单板通过压平平台1上方的传输带2输送到压平位置;此时,通过铝单板的厚度判断,启动启停按钮30,电机一6带动滚珠丝杆5转动,从而根据指示刻度31调节压平面板7的高度来适应铝单板的压平位置,铝单板定位后,通过启动电机二83正反向旋转输出轴,将两个第一压辊86在双向螺纹丝杆84上来回运动,实现铝单板的预压成型,预压完成后,第二压辊9进行最后的整平。预压和整压同步进行提高了压合成型率。During the specific operation, the incoming aluminum veneer to be flattened is transported to the flattening position through the conveyor belt 2 above the flattening platform 1; at this time, the start/stop button 30 is activated by judging the thickness of the aluminum veneer, and the motor 1 6 drives the ball screw 5 to rotate, thereby adjusting the height of the flattening plate 7 according to the indicator scale 31 to adapt to the flattening position of the aluminum veneer. After the aluminum veneer is positioned, the output shaft of the motor 2 83 is started to rotate forward and reversely, and the two first pressing rollers 86 move back and forth on the bidirectional threaded screw 84 to achieve pre-pressing and forming of the aluminum veneer. After the pre-pressing is completed, the second pressing roller 9 performs the final flattening. The simultaneous pre-pressing and final pressing improves the pressing and forming rate.
实施例2Example 2
本实施例和实施例1基本相同,区别在于,本实施例在实施例1的基础上对整形压平结构进行进一步的优化,具体的,压平面板7的底部设有可伸缩的定位压板822,所述定位压板822位于两个第一压辊86之间,定位压板822的底部设有柔性的弧形压头。压平面板7的底部设有安装块82,安装块82的底部开设有伸缩槽821,定位压板822的顶部活动设置在伸缩槽821中,伸缩槽821中设有伸缩弹簧,伸缩弹簧与定位压板822的顶部抵接。This embodiment is basically the same as the embodiment 1, except that this embodiment further optimizes the shaping and flattening structure based on the embodiment 1. Specifically, a retractable positioning plate 822 is provided at the bottom of the flattening plate 7, and the positioning plate 822 is located between the two first pressing rollers 86. A flexible arc-shaped pressure head is provided at the bottom of the positioning plate 822. A mounting block 82 is provided at the bottom of the flattening plate 7, and a telescopic groove 821 is provided at the bottom of the mounting block 82. The top of the positioning plate 822 is movably arranged in the telescopic groove 821, and a telescopic spring is provided in the telescopic groove 821, and the telescopic spring abuts against the top of the positioning plate 822.
具体的,压平面板7下降,定位压板822先接触铝单板,压平面板7继续下降,直到两个压辊压紧铝单板,定位压板822向上缩短,通过伸缩弹簧的弹力压紧铝单板的中间部分,接着双向螺纹丝杆84转动,使原本靠近设置在定位压板822两侧的压辊相背运动,将铝单板朝两侧展平预压,完成展平预压后,使两个压辊相向运动,回到原位,预压后的铝单板初步压平。Specifically, the flattening plate 7 descends, and the positioning platen 822 first contacts the aluminum veneer. The flattening plate 7 continues to descend until the two pressure rollers press the aluminum veneer. The positioning platen 822 shortens upward, and the middle part of the aluminum veneer is pressed by the elastic force of the telescopic spring. Then the bidirectional threaded screw 84 rotates, so that the pressure rollers originally arranged on both sides of the positioning platen 822 move away from each other, and the aluminum veneer is flattened and pre-pressed on both sides. After the flattening and pre-pressing are completed, the two pressure rollers move toward each other and return to their original positions. The pre-pressed aluminum veneer is initially flattened.
以上内容仅仅是对本实用新型结构所作的举例说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。The above contents are merely examples of the structure of the present invention. The technical personnel in the relevant technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the present invention or exceed the scope defined in the claims, they should all fall within the protection scope of the present invention.
Claims (7)
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