CN221733483U - A unloading structure that is used for metal smelting possess automated inspection function - Google Patents
A unloading structure that is used for metal smelting possess automated inspection function Download PDFInfo
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- 238000003723 Smelting Methods 0.000 title claims abstract description 31
- 239000002184 metal Substances 0.000 title claims abstract description 23
- 238000007689 inspection Methods 0.000 title claims 2
- 238000001514 detection method Methods 0.000 claims abstract description 29
- 238000012216 screening Methods 0.000 claims description 15
- 230000001681 protective effect Effects 0.000 claims description 9
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- 230000000694 effects Effects 0.000 abstract description 3
- 238000005067 remediation Methods 0.000 abstract description 2
- 239000002689 soil Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
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Abstract
本实用新型涉及土壤修复技术领域,公开了一种用于金属冶炼的具备自动检测功能的下料结构,包括下料箱,所述下料箱内侧上端固定连接有左右相对的检测板,所述下料箱底端固定连接有左右相对的支撑板,所述支撑板顶端固定连接有前后相对的第二电机,所述第二电机输出端固定连接有转动盘。本实用新型中,通过下料箱、支撑板、第二电机、转动盘、限位杆、检测板、铰接架、封闭板、传动板以及卡槽的相互配合,利用检测板对落下的原料颗粒大小、金属种类进行检测,从而可以对下料速度进行控制,而控制下料速度可以确保矿石在冶炼过程中得到适当的处理时间,这对于不同种类或性质的矿石尤为重要,因为适当的下料速度可以确保最佳的矿石冶炼效果。
The utility model relates to the technical field of soil remediation, and discloses a material unloading structure with automatic detection function for metal smelting, including a material unloading box, the inner upper end of the material unloading box is fixedly connected with detection plates opposite to each other on the left and right, the bottom end of the material unloading box is fixedly connected with support plates opposite to each other on the left and right, the top of the support plate is fixedly connected with a second motor opposite to each other on the front and back, and the output end of the second motor is fixedly connected with a rotating disk. In the utility model, through the cooperation of the material unloading box, the support plate, the second motor, the rotating disk, the limit rod, the detection plate, the articulated frame, the closing plate, the transmission plate and the card slot, the detection plate is used to detect the particle size and metal type of the falling raw material, so that the material unloading speed can be controlled, and controlling the material unloading speed can ensure that the ore gets the appropriate processing time during the smelting process, which is particularly important for ores of different types or properties, because the appropriate material unloading speed can ensure the best ore smelting effect.
Description
技术领域Technical Field
本实用新型涉及土壤修复技术领域,具体涉及一种用于金属冶炼的具备自动检测功能的下料结构。The utility model relates to the technical field of soil remediation, and in particular to a material feeding structure with an automatic detection function for metal smelting.
背景技术Background Art
在螺母生产制造过程中,需要先将柱形原料通过中、高频感应加热设备进行加热,再逐个送入冲床上,利用冲床对柱形原料进行锻压压扁后,再对其进行冲孔作业。目前,对于制造螺母所用的柱形原料的上料工作,需要人工进行逐个送入到感应加热设备中,加热后再利用冲床进行加工,工作效率较低,增加人工成本,而为了满足上述需求从而需要一种新型金属冶炼的具备自动检测功能的下料结构。In the process of nut production, the cylindrical raw materials need to be heated by medium and high frequency induction heating equipment first, and then fed into the punch press one by one. The cylindrical raw materials are forged and flattened by the punch press, and then punched. At present, the feeding of the cylindrical raw materials used in the manufacture of nuts needs to be manually fed into the induction heating equipment one by one, and then processed by the punch press after heating. The work efficiency is low and the labor cost is increased. In order to meet the above needs, a new type of metal smelting unloading structure with automatic detection function is needed.
经检索,现有专利(公告号:CN216470556U)公开了一种矿石下料转运装置,属于矿石运输技术领域。一种矿石下料转运装置,包括:下料管、套设在下料管底端的缓冲罩以及位于缓冲罩下方的输送机;缓冲罩的两端敞开,缓冲罩的底部侧壁开设有出料口,出料口的开口方向与输送机的输送方向一致。本实用新型通过在下料管和输送机之间设置缓冲罩用于对下料管中排出的矿石进行缓冲,并且缓冲罩的侧壁可防止矿石向四周飞溅。缓冲罩上出料口的方向与输送方向一致,使得矿石在输送机的作用下经出料口输出,从而降低了下料转运过程中的安全隐患。After searching, the existing patent (Announcement No.: CN216470556U) discloses an ore unloading and transferring device, which belongs to the field of ore transportation technology. An ore unloading and transferring device includes: a unloading pipe, a buffer cover sleeved on the bottom end of the unloading pipe, and a conveyor located below the buffer cover; the two ends of the buffer cover are open, and the bottom side wall of the buffer cover is provided with a discharge port, and the opening direction of the discharge port is consistent with the conveying direction of the conveyor. The utility model is used to buffer the ore discharged from the unloading pipe by arranging a buffer cover between the unloading pipe and the conveyor, and the side wall of the buffer cover can prevent the ore from splashing around. The direction of the discharge port on the buffer cover is consistent with the conveying direction, so that the ore is discharged through the discharge port under the action of the conveyor, thereby reducing the safety hazards in the unloading and transferring process.
但在上述方案在实际使用过程中,无法对下料速度进行控制,如果过快下料,设备可能无法有效处理物料,导致冶炼过程中的阻塞或混乱,同时也可能会导致金属矿石在冶炼过程中未能充分暴露在适当的温度和条件下,这可能影响金属提取的效率,导致最终产品的质量下降,不符合规定的标准或性能要求。However, in the actual use of the above scheme, the feeding speed cannot be controlled. If the material is fed too quickly, the equipment may not be able to effectively process the material, resulting in blockage or confusion in the smelting process. It may also cause the metal ore to fail to be fully exposed to the appropriate temperature and conditions during the smelting process, which may affect the efficiency of metal extraction and cause the quality of the final product to decline and fail to meet the specified standards or performance requirements.
鉴于此,本实用新型提出一种用于金属冶炼的具备自动检测功能的下料结构。In view of this, the utility model proposes a material feeding structure with automatic detection function for metal smelting.
实用新型内容Utility Model Content
本实用新型提出一种用于金属冶炼的具备自动检测功能的下料结构,解决了相关技术中无法控制下料速度的问题。The utility model provides a material feeding structure with an automatic detection function for metal smelting, which solves the problem in the related art that the material feeding speed cannot be controlled.
本实用新型的技术方案如下:一种用于金属冶炼的具备自动检测功能的下料结构,包括下料箱,所述下料箱内侧上端固定连接有左右相对的检测板,所述下料箱底端固定连接有左右相对的支撑板,所述支撑板顶端固定连接有前后相对的第二电机,所述第二电机输出端固定连接有转动盘,所述转动盘顶端固定连接有限位杆,所述下料箱内侧中端固定连接有均匀分布的铰接架,所述铰接架内侧转动连接有左右相对的封闭板,所述封闭板底端转动连接有传动板,所述传动板底端开设有卡槽。The technical solution of the utility model is as follows: A material unloading structure with automatic detection function for metal smelting comprises a material unloading box, the upper inner end of the material unloading box is fixedly connected with left and right opposite detection plates, the bottom end of the material unloading box is fixedly connected with left and right opposite support plates, the top end of the support plate is fixedly connected with a front-to-back opposite second motor, the output end of the second motor is fixedly connected with a rotating disk, the top end of the rotating disk is fixedly connected with a limiting rod, the middle inner end of the material unloading box is fixedly connected with a uniformly distributed articulated frame, the inner side of the articulated frame is rotatably connected with left and right opposite closing plates, the bottom end of the closing plate is rotatably connected with a transmission plate, and a slot is provided at the bottom end of the transmission plate.
优选的,所述卡槽与所述限位杆滑动连接。Preferably, the slot is slidably connected to the limiting rod.
优选的,所述下料箱顶端固定连接有筛分箱,所述筛分箱内侧固定连接有振动筛。Preferably, a screening box is fixedly connected to the top of the discharge box, and a vibrating screen is fixedly connected to the inner side of the screening box.
优选的,所述筛分箱右侧上端固定连接有防护箱,所述防护箱底端固定连接有粉碎箱。Preferably, a protection box is fixedly connected to the upper right end of the screening box, and a crushing box is fixedly connected to the bottom end of the protection box.
优选的,所述粉碎箱前端固定连接有防护板,所述防护板前端固定连接有第一电机。Preferably, a protective plate is fixedly connected to the front end of the crushing box, and a first motor is fixedly connected to the front end of the protective plate.
优选的,所述第一电机输出端固定连接有第一齿轮,所述第一齿轮后端固定连接有第一齿杆。Preferably, the output end of the first motor is fixedly connected to a first gear, and the rear end of the first gear is fixedly connected to a first gear rod.
优选的,所述第一齿轮右侧啮合连接有第二齿轮,所述第二齿轮后端固定连接有第二齿杆。Preferably, the right side of the first gear is meshedly connected with the second gear, and the rear end of the second gear is fixedly connected with the second gear rod.
优选的,所述粉碎箱底端固定连接有输送箱,所述输送箱与下料箱固定连接。Preferably, a conveying box is fixedly connected to the bottom end of the crushing box, and the conveying box is fixedly connected to the unloading box.
本实用新型的工作原理及有益效果为:The working principle and beneficial effects of the utility model are:
1、本实用新型中,通过下料箱、支撑板、第二电机、转动盘、限位杆、检测板、铰接架、封闭板、传动板以及卡槽的相互配合,利用检测板对落下的原料颗粒大小、金属种类进行检测,从而可以对下料速度进行控制,而控制下料速度可以确保矿石在冶炼过程中得到适当的处理时间,这对于不同种类或性质的矿石尤为重要,因为适当的下料速度可以确保最佳的矿石冶炼效果;1. In the utility model, the material feeding box, the support plate, the second motor, the rotating disk, the limit rod, the detection plate, the hinge frame, the closing plate, the transmission plate and the card slot cooperate with each other, and the detection plate is used to detect the particle size and metal type of the falling raw material, so that the material feeding speed can be controlled. Controlling the material feeding speed can ensure that the ore gets the appropriate processing time during the smelting process, which is particularly important for ores of different types or properties, because the appropriate material feeding speed can ensure the best ore smelting effect;
2、本实用新型中,通过筛分箱、振动筛、防护箱、粉碎箱、防护板、第一电机、第一齿轮、第二齿轮、第一齿杆、第二齿杆以及输送箱的相互配合,实现了较大颗粒的原料进行筛分,并将较大颗粒筛分下来并对其进行粉碎,从而确保颗粒直径的一致性,这有助于实现更均匀的冶炼过程,相同大小的颗粒更容易受到相似的处理和加热,有利于在冶炼过程中实现更一致的温度和化学反应,从而提高产品质量的稳定性,同时减少冶炼时间、优化冶炼效果。2. In the utility model, through the cooperation of the screening box, the vibrating screen, the protective box, the crushing box, the protective plate, the first motor, the first gear, the second gear, the first gear rod, the second gear rod and the conveying box, the larger particles of raw materials are screened, and the larger particles are screened and crushed to ensure the consistency of particle diameter, which helps to achieve a more uniform smelting process. Particles of the same size are more susceptible to similar treatment and heating, which is conducive to achieving more consistent temperature and chemical reactions in the smelting process, thereby improving the stability of product quality, while reducing smelting time and optimizing smelting effects.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
图1为本实用新型的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型的筛分箱内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the screening box of the present invention;
图3为本实用新型的下料箱内部结构示意图;FIG3 is a schematic diagram of the internal structure of the feed box of the present invention;
图4为本实用新型的图3中A处放大结构示意图;FIG4 is an enlarged structural schematic diagram of point A in FIG3 of the present invention;
图5为本实用新型的粉碎箱内部结构示意图。FIG. 5 is a schematic diagram of the internal structure of the crushing box of the present invention.
图中:1、筛分箱;2、振动筛;3、防护箱;4、粉碎箱;5、防护板;6、第一电机;7、第一齿轮;8、第二齿轮;9、第一齿杆;10、第二齿杆;11、输送箱;12、下料箱;13、支撑板;14、第二电机;15、转动盘;16、限位杆;17、检测板;18、铰接架;19、封闭板;20、传动板;21、卡槽。In the figure: 1. screening box; 2. vibrating screen; 3. protection box; 4. crushing box; 5. protection plate; 6. first motor; 7. first gear; 8. second gear; 9. first gear rod; 10. second gear rod; 11. conveying box; 12. unloading box; 13. support plate; 14. second motor; 15. rotating disk; 16. limit rod; 17. detection plate; 18. articulated frame; 19. closing plate; 20. transmission plate; 21. slot.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本实用新型保护的范围。The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例1Example 1
本实用新型所提供的一种用于金属冶炼的具备自动检测功能的下料结构的较佳实施例如图1至图5所示:一种用于金属冶炼的具备自动检测功能的下料结构,包括下料箱12,下料箱12内侧上端固定连接有左右相对的检测板17,通过检测板17对原料直径以及原料种类进行检测,下料箱12底端固定连接有左右相对的支撑板13,通过下料箱12对支撑板13进行固定,支撑板13顶端固定连接有前后相对的第二电机14,通过支撑板13对第二电机14进行支撑固定,第二电机14输出端固定连接有转动盘15,通过第二电机14带动转动盘15进行转动,转动盘15顶端固定连接有限位杆16,通过转动盘15同时带动限位杆16进行转动,下料箱12内侧中端固定连接有均匀分布的铰接架18,铰接架18内侧转动连接有左右相对的封闭板19,通过铰接架18对下料箱12和封闭板19进行连接,同时对封闭板19顶端进行固定和限位,封闭板19底端转动连接有传动板20,传动板20底端开设有卡槽21,通过封闭板19同时对传动板20和卡槽21进行限位和支撑。A preferred embodiment of a material unloading structure with an automatic detection function for metal smelting provided by the utility model is shown in Figures 1 to 5: A material unloading structure with an automatic detection function for metal smelting, comprising a material unloading box 12, the upper end of the inner side of the material unloading box 12 is fixedly connected with left and right opposite detection plates 17, the diameter and type of raw materials are detected by the detection plates 17, the bottom end of the material unloading box 12 is fixedly connected with left and right opposite support plates 13, the support plate 13 is fixed by the material unloading box 12, the top of the support plate 13 is fixedly connected with a front-to-rear opposite second motor 14, the second motor 14 is supported and fixed by the support plate 13, and the output end of the second motor 14 A rotating disk 15 is fixedly connected, and the rotating disk 15 is driven to rotate by the second motor 14. A limiting rod 16 is fixedly connected to the top of the rotating disk 15, and the limiting rod 16 is simultaneously driven to rotate by the rotating disk 15. An evenly distributed hinged frame 18 is fixedly connected to the middle end of the inner side of the unloading box 12, and a left and right opposite closing plate 19 is rotatably connected to the inner side of the hinged frame 18. The unloading box 12 and the closing plate 19 are connected by the hinged frame 18, and the top of the closing plate 19 is fixed and limited at the same time. A transmission plate 20 is rotatably connected to the bottom end of the closing plate 19, and a slot 21 is provided at the bottom end of the transmission plate 20. The transmission plate 20 and the slot 21 are simultaneously limited and supported by the closing plate 19.
本实施例中,卡槽21与限位杆16滑动连接,通过限位杆16带动卡槽21进行左右移动,从而通过卡槽21带动传动板20进行左右移动,而通过检测板17的检测来控制第二电机14的转动角度,从而控制封闭板19之间的开合角度,从而控制开合宽度的大小。In this embodiment, the slot 21 is slidably connected to the limit rod 16, and the slot 21 is driven by the limit rod 16 to move left and right, thereby driving the transmission plate 20 to move left and right through the slot 21, and the rotation angle of the second motor 14 is controlled by the detection of the detection plate 17, thereby controlling the opening and closing angle between the closing plates 19, thereby controlling the size of the opening and closing width.
实施例2Example 2
在实施例1的基础上,本实用新型所提供的一种用于金属冶炼的具备自动检测功能的下料结构的较佳实施例如图1至图5所示:下料箱12顶端固定连接有筛分箱1,筛分箱1内侧固定连接有振动筛2,通过筛分箱1对振动筛2进行固定,而通过振动筛2对原料进行振动筛选,从而可以提高对原料的筛选效率。On the basis of Example 1, a preferred embodiment of a material discharge structure with automatic detection function for metal smelting provided by the utility model is shown in Figures 1 to 5: a screening box 1 is fixedly connected to the top of the material discharge box 12, and a vibrating screen 2 is fixedly connected to the inner side of the screening box 1. The vibrating screen 2 is fixed by the screening box 1, and the raw materials are vibrated and screened by the vibrating screen 2, thereby improving the screening efficiency of the raw materials.
本实施例中,筛分箱1右侧上端固定连接有防护箱3,防护箱3底端固定连接有粉碎箱4,通过防护箱3对粉碎箱4顶端进行防护,同时也确保原料在移动时不会飞溅出去,从而造成浪费。In this embodiment, a protection box 3 is fixedly connected to the upper right end of the screening box 1, and a crushing box 4 is fixedly connected to the bottom end of the protection box 3. The top of the crushing box 4 is protected by the protection box 3, and it also ensures that the raw materials will not splash out during movement, thereby causing waste.
本实施例中,粉碎箱4前端固定连接有防护板5,防护板5前端固定连接有第一电机6。In this embodiment, a protective plate 5 is fixedly connected to the front end of the crushing box 4 , and a first motor 6 is fixedly connected to the front end of the protective plate 5 .
本实施例中,第一电机6输出端固定连接有第一齿轮7,第一齿轮7后端固定连接有第一齿杆9。In this embodiment, the output end of the first motor 6 is fixedly connected to the first gear 7 , and the rear end of the first gear 7 is fixedly connected to the first gear rod 9 .
本实施例中,第一齿轮7右侧啮合连接有第二齿轮8,第二齿轮8后端固定连接有第二齿杆10,通过防护板5将第一电机6固定在粉碎箱4上,从而通过第一电机6带动第一齿轮7进行转动,同时通过第一齿轮7带动第二齿轮8进行转动,从而使第一齿轮7与第二齿轮8进行对向转动,同时通过第一齿轮7和第二齿轮8分别带动第一齿杆9和第二齿杆10进行对向转动。In this embodiment, the right side of the first gear 7 is meshed with the second gear 8, and the rear end of the second gear 8 is fixedly connected to the second gear rod 10. The first motor 6 is fixed to the crushing box 4 through the protective plate 5, so that the first motor 6 drives the first gear 7 to rotate, and the first gear 7 drives the second gear 8 to rotate at the same time, so that the first gear 7 and the second gear 8 rotate in opposite directions, and at the same time, the first gear 7 and the second gear 8 respectively drive the first gear rod 9 and the second gear rod 10 to rotate in opposite directions.
本实施例中,粉碎箱4底端固定连接有输送箱11,输送箱11与下料箱12固定连接。In this embodiment, a conveying box 11 is fixedly connected to the bottom end of the crushing box 4 , and the conveying box 11 is fixedly connected to the unloading box 12 .
本实用新型的工作原理及使用流程:在用于金属冶炼的具备自动检测功能的下料结构运行时,首先将原料倒入筛分箱1内,并通过振动筛2对原料进行振动筛选,将符合直径要求的原料筛选下来,而不符合要求的原料继续向下移动,进入粉碎箱4内,通过第一电机6输出动力带动第一齿轮7进行转动,而通过第一齿轮7同时带动第二齿轮8和第一齿杆9进行转动,并通过第二齿轮8带动第二齿杆10进行转动,通过第一齿轮7和第二齿轮8分别带动第一齿杆9和第二齿杆10进行对向转动,对原料进行粉碎,从而确保原料直径的一致,而粉碎后的原料落入下方的输送箱11内,并通过输送箱11落入下料箱12内,而通过下料箱12内部的检测板17对原料的直径和原料的种类进行检测,从而可以根据冶炼设备的冶炼数据,来控制第二电机14的转动角度,从而通过第二电机14同时带动转动盘15和限位杆16进行转动,同时通过限位杆16利用卡槽21带动传动板20进行左右移动,从而通过传动板20带动封闭板19进行左右移动,从而对封闭板19之间的开合宽度进行控制,从而对原料的下落速度进行控制。The working principle and use process of the utility model are as follows: when the material discharging structure with automatic detection function used for metal smelting is in operation, the raw materials are first poured into the screening box 1, and the raw materials are vibrated and screened by the vibrating screen 2, and the raw materials that meet the diameter requirements are screened out, while the raw materials that do not meet the requirements continue to move downward and enter the crushing box 4, and the first gear 7 is driven to rotate by the output power of the first motor 6, and the second gear 8 and the first gear rod 9 are driven to rotate by the first gear 7 at the same time, and the second gear rod 10 is driven to rotate by the second gear 8, and the first gear 7 and the second gear 8 respectively drive the first gear rod 9 and the second gear rod 10 to rotate in opposite directions, so as to crush the raw materials. To ensure the consistency of the raw material diameter, the crushed raw material falls into the conveying box 11 below, and falls into the discharge box 12 through the conveying box 11. The diameter and type of the raw material are detected by the detection plate 17 inside the discharge box 12, so that the rotation angle of the second motor 14 can be controlled according to the smelting data of the smelting equipment, so that the second motor 14 can simultaneously drive the rotating disk 15 and the limit rod 16 to rotate, and at the same time, the limit rod 16 uses the card slot 21 to drive the transmission plate 20 to move left and right, so that the transmission plate 20 drives the closing plate 19 to move left and right, so as to control the opening and closing width between the closing plates 19, thereby controlling the falling speed of the raw material.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (8)
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| CN202323643258.7U CN221733483U (en) | 2023-12-29 | 2023-12-29 | A unloading structure that is used for metal smelting possess automated inspection function |
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| CN202323643258.7U CN221733483U (en) | 2023-12-29 | 2023-12-29 | A unloading structure that is used for metal smelting possess automated inspection function |
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