Disclosure of utility model
The utility model aims to provide a water testing machine for airtight detection of a vehicle shock absorber shell, which is used for solving the problem that the existing equipment cannot accurately detect the shell with complex structure and shape.
To this end, an embodiment of the present utility model proposes a water tester for airtight detection of a housing of a shock absorber for a vehicle.
The water testing machine according to the embodiment of the utility model comprises: a main body; the water storage tank is arranged on the main body and is used for storing water; the clamping assembly is arranged above the water storage groove in a lifting manner and used for clamping the piece to be tested; the detecting assembly comprises a pressurizing mechanism, an air outlet pipe and a sealing ring, wherein the air outlet pipe is communicated with the pressurizing mechanism, the sealing ring is sleeved at the pipe orifice of the air outlet pipe, the pipe orifice of the air outlet pipe is suitable for being inserted into an opening of a piece to be detected, and the sealing ring is suitable for sealing a gap between the air outlet pipe and the opening of the piece to be detected.
According to the water testing machine, the clamping assembly can clamp the to-be-tested piece with a complex structure and shape, and the air outlet pipe can be inserted into the opening position of any position of the to-be-tested piece through the design of the air outlet pipe, so that the air tightness of the to-be-tested piece with different shapes can be detected.
In some embodiments, the detection assembly further comprises a linear actuator disposed on the clamping assembly, and the outlet tube is connected to the linear actuator.
In some embodiments, the air outlet pipe and the sealing ring are multiple, the sealing ring and the air outlet pipe are arranged in a one-to-one correspondence, and the air outlet pipe is suitable for being inserted into the openings of the to-be-tested piece.
In some embodiments, the water dispenser further comprises a lifting assembly comprising a base plate and a lifting member; the bottom plate is arranged on the main body, and at least part of the bottom plate is positioned above the water storage groove; the lifting piece is slidably arranged on the bottom plate, and the clamping assembly is arranged on the lifting piece.
In some embodiments, the lift assembly further comprises a lift rail disposed on the base plate, the lift member disposed on the lift rail.
In some embodiments, the lifting assembly further comprises a lifting cylinder disposed on the base plate, the lifting cylinder being coupled to the lifting member to drive the lifting member to move on the lifting track.
In some embodiments, the water testing machine further comprises a gas storage tank, wherein the gas storage tank is connected with the pressurizing mechanism, and the gas storage tank is suitable for storing compressed gas.
In some embodiments, the bottom of the reservoir is a sloped structure.
In some embodiments, the water testing machine further comprises an operation instrument and a controller, one side of the controller is electrically connected with the operation instrument, and the other side of the controller is electrically connected with the clamping assembly and the detection assembly.
In some embodiments, the water testing machine further comprises a timer, wherein the timer is electrically connected with the detection assembly and is used for recording the working time of the detection assembly.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure. Other features and aspects of the present disclosure will become apparent from the following detailed description of exemplary embodiments, which proceeds with reference to the accompanying drawings.
Detailed Description
The technical solution of the present utility model will be clearly and completely described in conjunction with the specific embodiments, but it should be understood by those skilled in the art that the embodiments described below are only for illustrating the present utility model and should not be construed as limiting the scope of the present utility model. All other embodiments, which can be made by one of ordinary skill in the art without undue burden on the person of ordinary skill in the art based on the embodiments of the present utility model, are within the scope of the present utility model.
As shown in fig. 1 to 8, a water testing machine 100 according to an embodiment of the present utility model includes a main body 101, a water storage tank 102, a clamping assembly 10, and a detection assembly 20.
Specifically, as shown in fig. 1-2, the main body 101 is generally a frame structure, and the main body 101 is composed of three parts, specifically, a bottom, a side, and a top.
A water reservoir 102 is provided on the main body 101, and water is stored in the water reservoir 102.
Specifically, as shown in fig. 1 to 2, the water reservoir 102 has a substantially square groove structure, and the water reservoir 102 is provided at the bottom of the main body 101.
The clamping assembly 10 is arranged above the water storage tank 102 in a lifting manner, and the clamping assembly 10 is used for clamping the to-be-tested piece 200.
It will be appreciated that the clamp assembly 10 may be provided on the side or top of the body 101, whereby an operator may operate and observe the clamp assembly 10 through the front opening of the body 101, which is advantageous for improving the stability and accuracy of the air-tight detection of the vehicle shock absorber housing.
The detection assembly 20 comprises a pressurizing mechanism 21, an air outlet pipe 22 and a sealing ring 23, wherein the air outlet pipe 22 is communicated with the pressurizing mechanism 21, the sealing ring 23 is sleeved at the pipe orifice of the air outlet pipe 22, the pipe orifice of the air outlet pipe 22 is suitable for being inserted into the opening of the piece 200 to be detected, and the sealing ring 23 is suitable for sealing a gap between the air outlet pipe 22 and the opening of the piece 200 to be detected.
It will be appreciated that the pressurizing mechanism 21 includes, but is not limited to, an air compressor or an air pump, and the pressurizing mechanism 21 is configured to provide high-pressure air stored in the air tank 103, so that the air in the air outlet pipe 22 can quickly enter the interior of the workpiece 200 when the device is started, which is beneficial to improving the test speed and efficiency.
The supercharging mechanism 21 comprises a primary supercharger and a secondary supercharger, and the two superchargers are connected in series, so that the supercharging effect is further improved.
Further, the sealing ring 23 is sleeved at the pipe orifice of the air outlet pipe 22, wherein the peripheral outline of the pipe orifice of the air outlet pipe 22 is designed into a conical shape or a truncated cone shape, so that the pipe orifice of the air outlet pipe 22 can be better inserted into the opening of the to-be-tested piece 200.
Meanwhile, the peripheral outline of the pipe orifice of the air outlet pipe 22 is designed into a conical shape or a truncated cone shape, so that the sealing ring 23 is beneficial to better sealing the gap between the air outlet pipe 22 and the opening of the piece 200 to be tested.
According to the water testing machine 100 of the utility model, the clamping assembly 10 can clamp the to-be-tested piece 200 with complex structure and shape, and the air outlet pipe 22 can be inserted into the opening position of any position of the to-be-tested piece 200 through the design of the air outlet pipe 22, so that the air tightness of the to-be-tested piece 200 with different shapes can be detected.
In some embodiments, as shown in FIG. 1, the detection assembly 20 further includes a linear actuator 24, the linear actuator 24 being disposed on the clamping assembly 10, and the outlet tube 22 being connected to the linear actuator 24.
It will be appreciated that a linear actuator 24 is provided on one end of the clamping assembly 10, the linear actuator 24 being located in front of the opening of the part 200 to be tested, the linear actuator 24 being adapted to drive the orifice of the outlet tube 22 towards the opening of the part 200 to be tested.
In particular embodiments of the present utility model, the linear actuator 24 includes, but is not limited to, a pneumatic cylinder, an electric cylinder, and an electric push rod.
In some embodiments, the air outlet tube 22 and the sealing ring 23 are plural, the plural sealing rings 23 and the plural air outlet tubes 22 are disposed in one-to-one correspondence, and the plural air outlet tubes 22 are adapted to be inserted into the plural openings of the workpiece 200.
Specifically, as shown in fig. 4 to 8, the specific number of the air outlet pipe 22 and the seal ring 23 is designed according to the number of the openings on the member 200 to be measured.
Still further, in the present utility model, the number of the linear drivers 24 may be designed to be one, that is, the linear drivers 24 are connected to only one outlet pipe 22, and the remaining outlet pipes 22 may be installed in the remaining openings of the test piece 200. Finally, the linear driver 24 drives the last air outlet pipe 22 to be inserted into the last opening of the to-be-tested piece 200.
In some embodiments, as shown in FIG. 3, the water machine 100 further includes a lift assembly 30, the lift assembly 30 including a floor 31 and a lift 32; the bottom plate 31 is disposed on the main body 101, and at least part of the bottom plate 31 is located above the water storage tank 102; the lifter 32 is slidably disposed on the base plate 31, and the clamping assembly 10 is disposed on the lifter 32.
Specifically, as shown in fig. 3, the elevating assembly 30 includes a base plate 31 and an elevating member 32. The bottom plate 31 is a substantially square plate structure, and the bottom plate 31 is vertically disposed on the main body 101, that is, the bottom plate 31 is horizontally disposed with the side wall of the water storage tank 102.
The upper half of the bottom plate 31 is located above the water reservoir 102 in vertical height, and the lifter 32 is slidably provided at the upper half of the bottom plate 31.
It should be noted that, the bottom plate 31 may be provided with a sliding groove or a sliding rail, so that the lifting member 32 may be slidably disposed on the upper half of the bottom plate 31.
The clamping assembly 10 is fixed on the lifting member 32, and the clamping assembly 10 clamps the member 200 to be tested, so that the lifting function of the member 200 to be tested is realized.
In some embodiments, as shown in fig. 3, the lift assembly 30 further includes a lift rail 33, the lift rail 33 is disposed on the base plate 31, and the lift member 32 is disposed on the lift rail 33.
Specifically, as shown in fig. 3, the lifting rail 33 has a U-shaped appearance, one side of the lifting rail 33 is fixed on the bottom plate 31, the other side of the lifting rail 33 is suspended above the water storage tank 102 by the design of the U-shaped structure, and the lifting member 32 is disposed on the other side of the lifting rail 33. Thus, the convenience of the to-be-measured piece 200 entering the water storage groove 102 is improved.
In some embodiments, the lifting assembly 30 further includes an air cylinder disposed on the base plate 31 and coupled to the lifting member 32 to drive the lifting member 32 to move on the lifting rail 33, and a linear slider (not shown).
It will be appreciated that a through slot may be formed in the middle position of the bottom plate 31, and the cylinder, the linear slider and the lifter 32 are disposed on two opposite sides of the bottom plate 31, and the cylinder may be connected to the linear slider and the lifter 32 through the through slot, thereby improving convenience of the cylinder in the driving process.
In some embodiments, as shown in fig. 2-3, the water test machine 100 further includes a gas tank 103, where the gas tank 103 is connected to the pressurizing mechanism 21, and the gas tank 103 is adapted to store a compressed gas.
In some embodiments, as shown in fig. 4, the bottom of reservoir 102 is an inclined structure.
It will be appreciated that reservoir 102 of the present utility model is primarily used to perform an air-tight test on test piece 200. As can be seen from fig. 8, the test piece 200 has 2 openings, wherein 1 opening is designed at one end of the test piece 200, and another opening is designed at the other end of the test piece 200. By designing the bottom of the reservoir 102 to be of an inclined configuration, it is advantageous to accommodate the specific configuration of the member under test 200 so that one end of the member under test 200 can be better submerged in water.
In some embodiments, as shown in fig. 1-2, the water machine 100 further includes an operation meter 104 and a controller (not shown), one side of the controller is electrically connected to the operation meter 104, and the other side of the controller is electrically connected to the clamp assembly 10 and the detection assembly 20.
It will be appreciated that the operating meter 104 is used to turn on and control the operation of the water machine 100.
In some embodiments, the water dispenser 100 further includes a timer (not shown) electrically coupled to the detection assembly 20 for recording the duration of operation of the detection assembly 20.
It will be appreciated that the timer is mainly used to record the running time of the air pressure supplied to the part to be tested, so as to prevent the safety problem of the part to be tested 200.
One specific implementation of the water dispenser 100 according to the embodiment of the present utility model is as follows:
the main power supply of the water testing machine 100 is turned on, the lifting assembly 30 is manually reset to the original point, and the manual operation is turned off to be automatically controlled.
The test piece 200 is placed in the clamping assembly 10, and the water tester 100 is started. The sensing assembly 20 is operated such that the air outlet tube 22 is inserted into the opening of the part 200 to be tested.
The lifting assembly 30 is integrally lowered, so that the to-be-measured piece 200 is immersed in the water storage tank 102, the air storage tank 103 is opened, and air is introduced into the to-be-measured piece 200.
The gas is injected into the member 200 to be tested for 8 seconds, along with the continuous increase of pressure, the sealing ring 23 of the gas outlet pipe 22 rapidly blocks the pipe orifice, if water outside the leaked condition has bubbles, the equipment alarms, and when the leakage does not exist, the test is finished after the time reaches 8 seconds, all the components are reset in sequence, and the member 200 to be tested is taken out.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
For purposes of this disclosure, the terms "one embodiment," "some embodiments," "example," "a particular example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present utility model have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the utility model, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the utility model.