CN221720305U - A lifting device for pipeline construction - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及管道施工技术领域,更具体地说,本实用新型涉及一种管道施工用吊装装置。The utility model relates to the technical field of pipeline construction, and more specifically, to a hoisting device for pipeline construction.
背景技术Background Art
管道施工是指在工程项目中对管道系统进行安装、调试和维护的过程。具体来说,它涉及了管道的定线、开挖沟槽、下管、接口、覆土、试压、冲洗、消毒和工地清扫等全部工作过程,在管道施工过程中,尤其是在对管体的安装过程中,需要用到吊装装置来对管体进行吊起并移动至安装位置进行投放。Pipeline construction refers to the process of installing, debugging and maintaining the pipeline system in an engineering project. Specifically, it involves the entire process of pipeline alignment, trenching, pipe laying, joints, soil covering, pressure testing, flushing, disinfection and site cleaning. During the pipeline construction process, especially during the installation of the pipe body, a lifting device is required to lift the pipe body and move it to the installation location for placement.
公开号为CN215797989U的中国实用新型专利公开了一种市政工程污水管道施工用吊装装置。该专利通过两个夹持板的摆动,使得能够对管道端部进行抱紧,从而方便对管道进行快速吊装,另外通过设置检测组件,能够对管道所受的夹紧力进行检测,避免管道受到的夹紧力过大产生变形,便于对管道的夹紧力进行调节,通过转轮与管道外壁接触,使得管道在安装过程中能够进行转动,便于使相邻的两个管道上的螺钉孔能够对齐,进而使得管道安装较为快捷。The Chinese utility model patent with publication number CN215797989U discloses a lifting device for municipal engineering sewage pipe construction. The patent enables the pipe end to be clamped by swinging two clamping plates, so as to facilitate the rapid lifting of the pipe. In addition, by setting a detection component, the clamping force of the pipe can be detected to avoid deformation caused by excessive clamping force on the pipe, and the clamping force of the pipe can be adjusted. The rotating wheel contacts the outer wall of the pipe, so that the pipe can be rotated during the installation process, so that the screw holes on two adjacent pipes can be aligned, thereby making the pipe installation faster.
但是在实际使用时,上述专利本身才有的吊绳结构对管体进行牵引,在移动过程中易发生摆动的问题,导致移动过程中不稳定,且管体的长度不是固定的,上述专利不能根据管体的长度进行调整,使得吊装位置对较长结构的管体在吊装过程中重心不稳,易发生脱落。However, in actual use, the rope structure unique to the above patent is used to pull the tube body, which is prone to swinging during movement, resulting in instability during movement. In addition, the length of the tube body is not fixed, and the above patent cannot be adjusted according to the length of the tube body, which makes the lifting position unstable for the tube body with a longer structure during lifting, and it is easy to fall off.
实用新型内容Utility Model Content
为了克服现有技术的上述缺陷,本实用新型提供一种管道施工用吊装装置。In order to overcome the above-mentioned defects of the prior art, the utility model provides a hoisting device for pipeline construction.
为实现上述目的,本实用新型提供如下技术方案:一种管道施工用吊装装置,包括顶板,所述顶板的底部对称连接有两个支撑架,两个支撑架的底部均安装有轮子,所述顶板的底部边缘处安装有配电盒,所述配电盒上设置有控制开关,所述顶板的两端部均设置有长度调节机构,每个长度调节机构的端部均固定连接有伸缩气缸,所述伸缩气缸的输出端竖直向下固定连接有用于对管体进行吊起的吊装机构。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hoisting device for pipeline construction, comprising a top plate, two support frames are symmetrically connected to the bottom of the top plate, wheels are installed at the bottom of the two support frames, a distribution box is installed at the bottom edge of the top plate, a control switch is provided on the distribution box, length adjustment mechanisms are provided at both ends of the top plate, each end of the length adjustment mechanism is fixedly connected to a telescopic cylinder, and the output end of the telescopic cylinder is vertically fixedly connected downwardly to a hoisting mechanism for lifting the pipe body.
作为本实用新型技术方案的进一步改进,所述长度调节机构包括沿水平方向上连接在顶板端部内侧的伸缩杆,所述伸缩杆的端部与伸缩气缸的外壁固定连接,且伸缩杆的上表面设置有齿牙,所述顶板的内部设置有用于伸缩杆水平伸缩活动的伸缩腔,所述顶板的端部上方设置有防护壳,所述防护壳的内部安装有与齿牙相啮合连接的齿轮,所述防护壳的外壁安装有驱动齿轮转动的第一伺服电机。As a further improvement of the technical solution of the utility model, the length adjustment mechanism includes a telescopic rod connected to the inner side of the end of the top plate in the horizontal direction, the end of the telescopic rod is fixedly connected to the outer wall of the telescopic cylinder, and the upper surface of the telescopic rod is provided with teeth, and the interior of the top plate is provided with a telescopic cavity for the horizontal telescopic activity of the telescopic rod, a protective shell is provided above the end of the top plate, a gear meshing with the teeth is installed inside the protective shell, and a first servo motor for driving the gear to rotate is installed on the outer wall of the protective shell.
作为本实用新型技术方案的进一步改进,所述防护壳与顶板的顶端之间通过螺钉固定连接,所述第一伺服电机与防护壳的外壁之间通过螺栓固定连接,所述防护壳的内壁对应第一伺服电机的输出轴端部位置处设置有轴承座。As a further improvement of the technical solution of the utility model, the protective shell is fixedly connected to the top of the top plate by screws, the first servo motor is fixedly connected to the outer wall of the protective shell by bolts, and a bearing seat is provided on the inner wall of the protective shell corresponding to the end position of the output shaft of the first servo motor.
作为本实用新型技术方案的进一步改进,所述吊装机构包括固定连接在伸缩气缸端部的固定壳,所述固定壳的内部沿水平方向上连接有双向螺杆,所述固定壳的外壁安装有驱动双向螺杆转动的第二伺服电机,所述双向螺杆的两端部外表面设置有方向相反的外螺纹结构,两个相反方向的外螺纹外部均连接有活动臂,两个活动臂的底部连接有对称设置的弧形夹臂。As a further improvement of the technical solution of the utility model, the lifting mechanism includes a fixed shell fixedly connected to the end of the telescopic cylinder, the interior of the fixed shell is connected with a bidirectional screw in the horizontal direction, the outer wall of the fixed shell is installed with a second servo motor that drives the bidirectional screw to rotate, and the outer surfaces of the two ends of the bidirectional screw are provided with external thread structures in opposite directions, the outsides of the two external threads in opposite directions are connected to movable arms, and the bottoms of the two movable arms are connected with symmetrically arranged arc-shaped clamping arms.
作为本实用新型技术方案的进一步改进,所述固定壳的内壁对应双向螺杆的端部位置处设置有轴承座,所述第二伺服电机与固定壳的外壁之间通过螺栓固定连接。As a further improvement of the technical solution of the utility model, a bearing seat is provided at the end position of the inner wall of the fixed shell corresponding to the end position of the bidirectional screw, and the second servo motor is fixedly connected to the outer wall of the fixed shell by bolts.
作为本实用新型技术方案的进一步改进,所述活动臂的内部设置有匹配双向螺杆外表面外螺纹结构的螺孔。As a further improvement of the technical solution of the utility model, a screw hole matching the external thread structure on the outer surface of the bidirectional screw is provided inside the movable arm.
作为本实用新型技术方案的进一步改进,所述固定壳的顶部内壁连接有贯穿两个活动臂顶部的限位杆,所述限位杆水平设置,所述活动臂的内部对应限位杆的连接处设置有限位孔。As a further improvement of the technical solution of the utility model, the top inner wall of the fixed shell is connected with a limit rod that passes through the tops of the two movable arms. The limit rod is arranged horizontally, and a limit hole is arranged inside the movable arm at the connection point corresponding to the limit rod.
本实用新型的有益效果:Beneficial effects of the utility model:
1、通过设置长度调节机构,在使用时,通过控制第一伺服电机运行带动齿轮转动,齿轮由于与伸缩杆上的齿牙啮合,在齿轮转动时能够带动伸缩杆水平方向上进行活动,即方便在顶板的端部进行伸缩活动,当调节至需要的长度后,关停第一伺服电机即可,长度调节机构的设置,方便在使用时根据管体的长度进行调节使用,避免因吊装位置不同导致管体吊装过程中重心不稳的问题,提高适用范围,从而方便后续的吊装;1. By setting the length adjustment mechanism, when in use, the gear is driven to rotate by controlling the operation of the first servo motor. Since the gear is meshed with the teeth on the telescopic rod, the telescopic rod can be driven to move in the horizontal direction when the gear rotates, that is, it is convenient to perform telescopic activities at the end of the top plate. When the required length is adjusted, the first servo motor can be turned off. The length adjustment mechanism is set up to facilitate adjustment according to the length of the pipe body during use, avoiding the problem of unstable center of gravity during the lifting process of the pipe body due to different lifting positions, and improving the scope of application, thereby facilitating subsequent lifting;
2、通过设置吊装机构,在使用时,当长度调节机构调整至需要位置后,控制伸缩气缸的活塞杆下降带动吊装机构下降,并使吊装机构底部的两个弧形夹臂置于管体的两侧,此时,通过控制第二伺服电机运行带动双向螺杆转动,从而带动两个活动臂反向活动并逐渐靠近,使底部的两个弧形夹臂将管体夹住,稳定夹持托起后,控制伸缩气缸的活塞杆复位,即可带动管体上升完成吊装,当吊装并移动至需要管体安装的位置后,再次控制管体下降,然后,控制第二伺服电机的转子反向转动,使两个弧形夹臂逐渐脱离管体,即可实现管体的投放,整体吊装不采用绳体结构,在移动过程中不会发生摆动,稳定性高。2. By setting up the lifting mechanism, when in use, after the length adjustment mechanism is adjusted to the required position, the piston rod of the telescopic cylinder is controlled to descend to drive the lifting mechanism to descend, and the two arc-shaped clamping arms at the bottom of the lifting mechanism are placed on both sides of the pipe body. At this time, the two-way screw is driven to rotate by controlling the operation of the second servo motor, thereby driving the two movable arms to move in the opposite direction and gradually approach each other, so that the two arc-shaped clamping arms at the bottom clamp the pipe body. After stably clamping and lifting it, the piston rod of the telescopic cylinder is controlled to reset, so that the pipe body can be driven to rise and complete the lifting. After lifting and moving to the position where the pipe body needs to be installed, the pipe body is controlled to descend again, and then the rotor of the second servo motor is controlled to rotate in the opposite direction, so that the two arc-shaped clamping arms gradually separate from the pipe body, so that the pipe body can be released. The overall lifting does not adopt a rope structure, and will not swing during the movement, with high stability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图。FIG1 is a schematic structural diagram of the utility model.
图2为本实用新型的主视图。FIG. 2 is a front view of the present utility model.
图3为本实用新型图1中A部分的放大图。FIG3 is an enlarged view of part A in FIG1 of the present utility model.
图4为本实用新型中吊装机构的结构示意图。FIG. 4 is a schematic structural diagram of the hoisting mechanism in the utility model.
图5为本实用新型中弧形夹臂与活动臂的连接结构示意图。FIG. 5 is a schematic diagram of the connection structure between the arc-shaped clamping arm and the movable arm in the utility model.
附图标记为:1、顶板;2、支撑架;3、轮子;4、配电盒;5、控制开关;6、伸缩杆;7、齿牙;8、伸缩腔;9、防护壳;10、齿轮;11、第一伺服电机;12、伸缩气缸;13、吊装机构;131、固定壳;132、双向螺杆;133、第二伺服电机;134、活动臂;135、弧形夹臂;136、限位杆;137、限位孔;138、螺孔。The accompanying drawings are marked as follows: 1. top plate; 2. support frame; 3. wheels; 4. distribution box; 5. control switch; 6. telescopic rod; 7. teeth; 8. telescopic chamber; 9. protective shell; 10. gear; 11. first servo motor; 12. telescopic cylinder; 13. lifting mechanism; 131. fixed shell; 132. bidirectional screw; 133. second servo motor; 134. movable arm; 135. arc-shaped clamping arm; 136. limit rod; 137. limit hole; 138. screw hole.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如附图1-5所示的一种管道施工用吊装装置,包括顶板1,顶板1的底部对称连接有两个支撑架2,两个支撑架2的底部均安装有轮子3,顶板1的底部边缘处安装有配电盒4,配电盒4上设置有控制开关5,顶板1的两端部均设置有长度调节机构,每个长度调节机构的端部均固定连接有伸缩气缸12,伸缩气缸12的输出端竖直向下固定连接有用于对管体进行吊起的吊装机构13。A lifting device for pipeline construction as shown in Figures 1-5 includes a top plate 1, two support frames 2 are symmetrically connected to the bottom of the top plate 1, wheels 3 are installed at the bottom of the two support frames 2, a distribution box 4 is installed at the bottom edge of the top plate 1, a control switch 5 is arranged on the distribution box 4, length adjustment mechanisms are arranged at both ends of the top plate 1, and a telescopic cylinder 12 is fixedly connected to the end of each length adjustment mechanism, and a lifting mechanism 13 for lifting the pipe body is fixedly connected vertically downward to the output end of the telescopic cylinder 12.
如附图1-3所示,长度调节机构包括沿水平方向上连接在顶板1端部内侧的伸缩杆6,伸缩杆6的端部与伸缩气缸12的外壁固定连接,且伸缩杆6的上表面设置有齿牙7,顶板1的内部设置有用于伸缩杆6水平伸缩活动的伸缩腔8,顶板1的端部上方设置有防护壳9,防护壳9的内部安装有与齿牙7相啮合连接的齿轮10,防护壳9的外壁安装有驱动齿轮10转动的第一伺服电机11,防护壳9与顶板1的顶端之间通过螺钉固定连接,第一伺服电机11与防护壳9的外壁之间通过螺栓固定连接,防护壳9的内壁对应第一伺服电机11的输出轴端部位置处设置有轴承座。As shown in Figures 1-3, the length adjustment mechanism includes a telescopic rod 6 connected to the inner side of the end of the top plate 1 in the horizontal direction, the end of the telescopic rod 6 is fixedly connected to the outer wall of the telescopic cylinder 12, and the upper surface of the telescopic rod 6 is provided with teeth 7, the interior of the top plate 1 is provided with a telescopic cavity 8 for the horizontal telescopic activity of the telescopic rod 6, a protective shell 9 is provided above the end of the top plate 1, a gear 10 meshing with the teeth 7 is installed inside the protective shell 9, a first servo motor 11 for driving the gear 10 to rotate is installed on the outer wall of the protective shell 9, the protective shell 9 and the top of the top plate 1 are fixedly connected by screws, the first servo motor 11 and the outer wall of the protective shell 9 are fixedly connected by bolts, and a bearing seat is provided on the inner wall of the protective shell 9 corresponding to the end position of the output shaft of the first servo motor 11.
本技术方案中设计的长度调节机构在使用时,通过控制第一伺服电机11运行带动齿轮10转动,齿轮10由于与伸缩杆6上的齿牙7啮合,在齿轮10转动时能够带动伸缩杆6水平方向上进行活动,即方便在顶板1的端部进行伸缩活动,当调节至需要的长度后,关停第一伺服电机11即可,长度调节机构的设置,方便在使用时根据管体的长度进行调节使用,提高适用范围,从而方便后续的吊装。When the length adjustment mechanism designed in the technical solution is in use, the first servo motor 11 is controlled to drive the gear 10 to rotate. Since the gear 10 is engaged with the teeth 7 on the telescopic rod 6, the telescopic rod 6 can be driven to move in the horizontal direction when the gear 10 rotates, that is, it is convenient to perform telescopic activities at the end of the top plate 1. When the required length is adjusted, the first servo motor 11 can be turned off. The setting of the length adjustment mechanism is convenient for adjustment according to the length of the tube body during use, thereby increasing the scope of application and facilitating subsequent lifting.
如附图1-2和附图4-5所示,吊装机构13包括固定连接在伸缩气缸12端部的固定壳131,固定壳131的内部沿水平方向上连接有双向螺杆132,固定壳131的外壁安装有驱动双向螺杆132转动的第二伺服电机133,双向螺杆132的两端部外表面设置有方向相反的外螺纹结构,两个相反方向的外螺纹外部均连接有活动臂134,两个活动臂134的底部连接有对称设置的弧形夹臂135,固定壳131的内壁对应双向螺杆132的端部位置处设置有轴承座,第二伺服电机133与固定壳131的外壁之间通过螺栓固定连接,活动臂134的内部设置有匹配双向螺杆132外表面外螺纹结构的螺孔138,固定壳131的顶部内壁连接有贯穿两个活动臂134顶部的限位杆136,限位杆136水平设置,活动臂134的内部对应限位杆136的连接处设置有限位孔137。As shown in Figures 1-2 and 4-5, the hoisting mechanism 13 includes a fixed shell 131 fixedly connected to the end of the telescopic cylinder 12, the interior of the fixed shell 131 is connected to a bidirectional screw 132 in the horizontal direction, and the outer wall of the fixed shell 131 is installed with a second servo motor 133 that drives the bidirectional screw 132 to rotate. The outer surfaces of the two ends of the bidirectional screw 132 are provided with external thread structures in opposite directions, and the outer surfaces of the two external threads in opposite directions are both connected to movable arms 134, and the bottoms of the two movable arms 134 are connected to arc-shaped clamps that are symmetrically arranged. Arm 135, a bearing seat is provided at the end position of the bidirectional screw 132 on the inner wall of the fixed shell 131, the second servo motor 133 is fixedly connected to the outer wall of the fixed shell 131 by bolts, a screw hole 138 matching the external thread structure of the outer surface of the bidirectional screw 132 is provided inside the movable arm 134, and a limiting rod 136 passing through the top of the two movable arms 134 is connected to the top inner wall of the fixed shell 131, the limiting rod 136 is horizontally arranged, and a limiting hole 137 is provided inside the movable arm 134 at the connection position corresponding to the limiting rod 136.
本技术方案中设计的吊装机构13在使用时,当长度调节机构调整至需要位置后,控制伸缩气缸12的活塞杆下降带动吊装机构13下降,并使吊装机构13底部的两个弧形夹臂135置于管体的两侧,此时,通过控制第二伺服电机133运行带动双向螺杆132转动,从而带动两个活动臂134反向活动并逐渐靠近,使底部的两个弧形夹臂135将管体夹住,稳定夹持托起后,控制伸缩气缸12的活塞杆复位,即可带动管体上升完成吊装,当吊装并移动至需要管体安装的位置后,再次控制管体下降,然后,控制第二伺服电机133的转子反向转动,使两个弧形夹臂135逐渐脱离管体,即可实现管体的投放。When the lifting mechanism 13 designed in the present technical solution is in use, after the length adjustment mechanism is adjusted to the required position, the piston rod of the telescopic cylinder 12 is controlled to descend to drive the lifting mechanism 13 to descend, and the two arc-shaped clamping arms 135 at the bottom of the lifting mechanism 13 are placed on both sides of the pipe body. At this time, the bidirectional screw 132 is driven to rotate by controlling the second servo motor 133 to drive the two-way screw 132 to rotate, thereby driving the two movable arms 134 to move in the opposite direction and gradually approach each other, so that the two arc-shaped clamping arms 135 at the bottom clamp the pipe body. After stably clamping and lifting it, the piston rod of the telescopic cylinder 12 is controlled to reset, so that the pipe body can be driven to rise and complete the lifting. After lifting and moving to the position where the pipe body needs to be installed, the pipe body is controlled to descend again, and then the rotor of the second servo motor 133 is controlled to rotate in the opposite direction, so that the two arc-shaped clamping arms 135 gradually separate from the pipe body, and the release of the pipe body can be realized.
综上,本技术方案设计的吊装装置适用于管道施工时的管体吊装使用,设置的长度调节机构能够方便根据管体的长度进行吊装位置的调整,避免因吊装位置不同导致管体吊装过程中重心不稳的问题,且提高了适用范围,设置的吊装机构13能够实现对管体的有效吊装和后续位置的投放,整体结构设计简单,易于操作。In summary, the lifting device designed in the present technical scheme is suitable for use in lifting the pipe body during pipeline construction. The length adjustment mechanism set can conveniently adjust the lifting position according to the length of the pipe body, avoiding the problem of unstable center of gravity during the lifting of the pipe body due to different lifting positions, and improving the scope of application. The set lifting mechanism 13 can realize the effective lifting of the pipe body and the subsequent placement. The overall structural design is simple and easy to operate.
其中,本实用新型公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本实用新型同一实施例及不同实施例可以相互组合;Among them, the drawings of the embodiments disclosed in the present utility model only involve structures related to the embodiments disclosed in the present utility model, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
最后:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
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| CN202323615484.4U CN221720305U (en) | 2023-12-28 | 2023-12-28 | A lifting device for pipeline construction |
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