CN221717935U - Three-station isostatic pressing forming machine - Google Patents

Three-station isostatic pressing forming machine Download PDF

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Publication number
CN221717935U
CN221717935U CN202323401383.7U CN202323401383U CN221717935U CN 221717935 U CN221717935 U CN 221717935U CN 202323401383 U CN202323401383 U CN 202323401383U CN 221717935 U CN221717935 U CN 221717935U
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mold assembly
cylinder
turntable
mold
isostatic pressing
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戴永茂
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Jinjiang Lanteng New Material Technology Co ltd
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Jinjiang Lanteng New Material Technology Co ltd
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Abstract

本实用新型公开了一种三工位等静压成型机,包括机架,所述机架上设置有转盘、用于驱动所述转盘转动的驱动电机以及位于所述转盘的顶部且以所述转盘为中心均匀绕设的三个放料部,三个所述放料部上均设置有模具组件,所述转盘的上方对应三个所述放料部的位置分别设有液压成型装置、脱模装置和进料装置,本实用新型的等静压成型机,通过在转盘上设置三个放料部,并且在转盘的上方对应三个放料部的位置分别设有液压成型装置、脱模装置和进料装置,能够实现自动输料以及自动脱模,并且模具组件在进入液压成型装置进行成型工作时也能够同时对其他放料部上的模具组件进行自动脱模和自动进料工作,自动化程度高且工作效率高,降低工作人员劳动强度。

The utility model discloses a three-station isostatic pressing machine, comprising a frame, a turntable, a driving motor for driving the turntable to rotate, and three discharge parts located on the top of the turntable and evenly arranged around the turntable as the center, each of the three discharge parts is provided with a mold assembly, and a hydraulic molding device, a demoulding device and a feeding device are respectively provided at positions above the turntable corresponding to the three discharge parts. The isostatic pressing machine of the utility model can realize automatic feeding and automatic demoulding by arranging three discharge parts on the turntable, and arranging hydraulic molding devices, demoulding devices and feeding devices at positions above the turntable corresponding to the three discharge parts, and can realize automatic feeding and automatic demoulding, and when the mold assembly enters the hydraulic molding device for molding, it can also automatically demould and automatically feed the mold assemblies on other discharge parts at the same time, so that the automation degree is high and the work efficiency is high, and the labor intensity of the staff is reduced.

Description

一种三工位等静压成型机A three-station isostatic pressing machine

技术领域Technical Field

本实用新型属于等静压成型机技术领域,特别涉及一种三工位等静压成型机。The utility model belongs to the technical field of isostatic pressing machines, in particular to a three-station isostatic pressing machine.

背景技术Background Art

等静压成型机主要用于将金属和非金属的粉末压制成高密度棒料、板料以及其它形状的材料的机器,现有的等静压成型机通常需要经过装料,振实,加工处理、脱模等步骤。Isostatic pressing machines are mainly used to press metal and non-metal powders into high-density rods, sheets and other shaped materials. Existing isostatic pressing machines usually require steps such as loading, compaction, processing, and demolding.

公开号为“CN214187648U”的中国实用新型专利公开了制备陶瓷套管的等静压成型设备,它包括机架,机架左侧固定设置有高压缸,高压缸内部设置有加压腔,高压缸下方设置带有连接块的升降板,升降板上侧设置有下密封座,模具可放置于下密封座上侧,机架右侧设置带有底板的主体箱,底板左侧设置有升降电机和转杆,升降电机可带动转杆旋转,升降板在转杆作用下可进行升高。The Chinese utility model patent with publication number "CN214187648U" discloses an isostatic pressing device for preparing ceramic sleeves, which includes a frame, a high-pressure cylinder is fixedly arranged on the left side of the frame, a pressurizing chamber is arranged inside the high-pressure cylinder, a lifting plate with a connecting block is arranged below the high-pressure cylinder, a lower sealing seat is arranged on the upper side of the lifting plate, and the mold can be placed on the upper side of the lower sealing seat, a main box with a bottom plate is arranged on the right side of the frame, a lifting motor and a rotating rod are arranged on the left side of the bottom plate, the lifting motor can drive the rotating rod to rotate, and the lifting plate can be raised under the action of the rotating rod.

该等静压成型设备虽然具有模具自动升降进入液压缸进行工作和操作便捷的优点,但是由于上述设备在装料以及脱模阶段还需要依靠人工手动操作,自动化程度低且效率不高,等静压成型设备的结构还有待改进。Although the isostatic pressing equipment has the advantages of automatic lifting of the mold into the hydraulic cylinder for work and convenient operation, since the above equipment still needs to rely on manual operation during the loading and demolding stages, the degree of automation is low and the efficiency is not high. The structure of the isostatic pressing equipment needs to be improved.

鉴于此,本申请人对上述问题进行深入研究,遂有本案产生。In view of this, the applicant conducted in-depth research on the above issues, which led to the present case.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种自动化程度高,制造效率高的三工位等静压成型机。The utility model aims to provide a three-station isostatic pressing machine with high automation and high manufacturing efficiency.

为了达到上述目的,本实用新型采用这样的技术方案:In order to achieve the above purpose, the utility model adopts the following technical solution:

一种三工位等静压成型机,包括机架,所述机架上设置有水平布置并转动连接在所述机架上的转盘、用于驱动所述转盘转动的驱动电机以及位于所述转盘的顶部且以所述转盘为中心均匀绕设的三个放料部,三个所述放料部上均设置有模具组件,所述模具组件内具有放料空间,所述转盘的上方对应三个所述放料部的位置分别设有液压成型装置、脱模装置和进料装置,所述转盘转动带动所述模具组件依次在所述进料装置、所述液压成型装置和所述脱模装置之间移动,所述液压成型装置的底部设有供所述模具组件进入的开口,所述模具组件的底部与所述液压成型装置的底部的开口密封连接,所述转盘的底部对应所述液压成型装置的位置处设有用于将所述模具组件送进所述液压成型装置内的升降机构,所述机架上还设有用于控制所述驱动电机、所述升降机构、所述进料装置和所述脱模装置配合联动的控制机构;A three-station isostatic pressing machine comprises a frame, wherein the frame is provided with a turntable which is horizontally arranged and rotatably connected to the frame, a driving motor for driving the turntable to rotate, and three discharge parts which are located on the top of the turntable and are evenly arranged around the turntable as the center, wherein a mold assembly is provided on each of the three discharge parts, wherein the mold assembly has a discharge space, and a hydraulic forming device, a demoulding device and a feeding device are respectively provided at positions corresponding to the three discharge parts above the turntable, wherein the rotation of the turntable drives the mold assembly to move among the feeding device, the hydraulic forming device and the demoulding device in sequence, wherein an opening for the mold assembly to enter is provided at the bottom of the hydraulic forming device, and the bottom of the mold assembly is sealed and connected to the opening at the bottom of the hydraulic forming device, and a lifting mechanism for feeding the mold assembly into the hydraulic forming device is provided at a position of the bottom of the turntable corresponding to the hydraulic forming device, and a control mechanism for controlling the coordinated linkage of the driving motor, the lifting mechanism, the feeding device and the demoulding device is also provided on the frame;

所述进料装置包括可升降的设置在所述模具组件的上方的进料盖板以及设置在所述进料盖板的上方的自动喂料机,所述进料盖板的底部与所述模具组件的顶部密封连接,所述进料盖板的中部开设有与所述放料空间连通的输料口,所述自动喂料机的出料口与所述进料盖板的输料口密封连接;The feeding device comprises a feed cover plate which is escalable and arranged above the mold assembly, and an automatic feeder which is arranged above the feed cover plate, the bottom of the feed cover plate is sealedly connected to the top of the mold assembly, a feeding port which is connected to the discharge space is provided in the middle of the feed cover plate, and the discharge port of the automatic feeder is sealedly connected to the feeding port of the feed cover plate;

所述脱模装置用于将所述模具组件的外壳取出,所述脱模装置包括竖向布置的滑移组件和固定设置在所述滑移组件上用于夹持所述模具组件的夹持组件。The demoulding device is used to remove the outer shell of the mold assembly. The demoulding device includes a vertically arranged sliding assembly and a clamping assembly fixedly arranged on the sliding assembly for clamping the mold assembly.

进一步的,所述液压成型装置的一侧还设有用于将所述模具组件的顶部密封的封盖机构,所述封盖机构设置在所述转盘的上方且位于所述模具组件的转动路径上,所述封盖机构的底部设有用于密封所述模具组件的上盖。Furthermore, a covering mechanism for sealing the top of the mold assembly is provided on one side of the hydraulic forming device. The covering mechanism is arranged above the turntable and located on the rotation path of the mold assembly. An upper cover for sealing the mold assembly is provided at the bottom of the covering mechanism.

进一步的,所述液压成型装置的一侧还设有用于检测所述模具组件内的料是否填充完整的检测机构,所述检测机构设置在所述转盘的上方且位于所述模具组件的转动路径上。Furthermore, a detection mechanism for detecting whether the material in the mold assembly is completely filled is provided on one side of the hydraulic forming device. The detection mechanism is arranged above the turntable and on the rotation path of the mold assembly.

进一步的,所述液压成型装置包括高压内缸和套设在所述高压内缸外的承重外缸,所述高压内缸的底部具有入料口,所述承重外缸固定设置在所述机架的上方,所述高压内缸的入料口高于所述承重外缸的底部,所述承重外缸的侧壁上开设有连通所述入料口的长槽,所述长槽位于所述承重外缸的底部与所述入料口之间的位置,所述模具组件位于所述高压内缸时,所述模具底座的底部与所述长槽的顶部齐平,所述长槽处连接有横向布置的通道,所述通道的另一端设有抵顶气缸,所述抵顶气缸的输出端朝向所述通道的方向设置,所述抵顶气缸的输出端设有可伸入所述长槽的挡块,所述液压成型装置的底部还设有顶升底座,所述顶升底座设置在所述模具组件和所述升降机构之间,所述顶升底座的顶部向下开设有供所述挡块伸入的退让槽,所述转盘上对应各个所述放料部的位置处均开设有供所述顶升底座穿过的槽口。Furthermore, the hydraulic forming device includes a high-pressure inner cylinder and a load-bearing outer cylinder sleeved outside the high-pressure inner cylinder, the bottom of the high-pressure inner cylinder is provided with a feed port, the load-bearing outer cylinder is fixedly arranged above the frame, the feed port of the high-pressure inner cylinder is higher than the bottom of the load-bearing outer cylinder, a long groove connected to the feed port is opened on the side wall of the load-bearing outer cylinder, the long groove is located between the bottom of the load-bearing outer cylinder and the feed port, when the mold assembly is located in the high-pressure inner cylinder, the bottom of the mold base is flush with the top of the long groove, The long groove is connected to a transversely arranged channel, and the other end of the channel is provided with a push cylinder, and the output end of the push cylinder is arranged in the direction of the channel, and the output end of the push cylinder is provided with a block that can extend into the long groove. The bottom of the hydraulic forming device is also provided with a jacking base, and the jacking base is arranged between the mold assembly and the lifting mechanism. The top of the jacking base is downwardly provided with a retreat groove for the block to extend into, and slots for the jacking base to pass through are provided at the positions of the turntable corresponding to each of the discharge parts.

进一步的,所述升降机构为配重升降机构,所述配重升降机构设置在所述顶升底座远离所述转盘的一侧,所述顶升底座的底部与所述配重升降机构固定连接,所述配重升降机构靠近所述顶升底座的一侧设有限位块,所述限位块位于所述承重外缸的底部,所述限位块抵顶在所述承重外缸的底部时,所述模具组件完全进入高压内缸。Furthermore, the lifting mechanism is a counterweight lifting mechanism, which is arranged on the side of the jacking base away from the turntable, the bottom of the jacking base is fixedly connected to the counterweight lifting mechanism, and a limit block is provided on the side of the counterweight lifting mechanism close to the jacking base, and the limit block is located at the bottom of the load-bearing outer cylinder. When the limit block abuts against the bottom of the load-bearing outer cylinder, the mold assembly completely enters the high-pressure inner cylinder.

进一步的,所述进料盖板的底部对应所述模具组件的位置设有用于密封所述模具组件的顶部的输料密封盖板,所述输料口贯穿所述进料盖板和所述输料密封盖板,所述进料盖板的顶部还设有输料斗,所述输料斗的出口伸入所述输料口内,所述自动喂料机的上方还设有真空上料机,所述真空上料机与自动喂料机密封连接,所述真空上料机具有用于吸料的吸管。Furthermore, a feed sealing cover plate for sealing the top of the mold assembly is provided at the bottom of the feed cover plate corresponding to the position of the mold assembly, the feed port passes through the feed cover plate and the feed sealing cover plate, a feed hopper is also provided on the top of the feed cover plate, the outlet of the feed hopper extends into the feed port, and a vacuum loader is also provided above the automatic feeder, the vacuum loader is sealed and connected to the automatic feeder, and the vacuum loader has a suction pipe for sucking materials.

进一步的,所述进料装置的下方还设有用于将所述放料空间内的料振实的自动振实装置,所述自动振实装置设置在所述转盘的底部,所述自动振实装置包括振动机外壳和设置在所述振动机外壳内的振动机,所述振动机外壳的顶部设有竖向布置的连接气缸,所述连接气缸的输出端向上设置。Furthermore, an automatic compacting device for compacting the material in the discharge space is provided below the feeding device. The automatic compacting device is arranged at the bottom of the turntable. The automatic compacting device includes a vibrating machine housing and a vibrator arranged in the vibrating machine housing. A vertically arranged connecting cylinder is provided on the top of the vibrating machine housing, and the output end of the connecting cylinder is arranged upward.

进一步的,所述模具组件包括设置在所述转盘上的模具底座、固定设置在所述模具底座上的内模具、套设在所述内模具外的外模具,所述外模具与所述内模具之间形成所述放料空间。Furthermore, the mold assembly includes a mold base arranged on the turntable, an inner mold fixedly arranged on the mold base, and an outer mold sleeved outside the inner mold, and the discharge space is formed between the outer mold and the inner mold.

进一步的,所述滑移组件包括竖直布置的滑轨和可在所述滑轨上滑动的滑座以及设置在所述滑轨的顶部用于驱动所述滑座滑动的滑移气缸,所述夹持组件固定设置在所述滑座上,所述夹持组件包括横向设置在所述滑座上的双向气缸,所述双向气缸的两侧的输出端均连接有用于夹持所述外模具的夹板,所述夹板远离所述双向气缸的一端为圆弧状,Further, the sliding assembly includes a vertically arranged slide rail, a slide seat that can slide on the slide rail, and a sliding cylinder arranged on the top of the slide rail for driving the slide seat to slide. The clamping assembly is fixedly arranged on the slide seat. The clamping assembly includes a bidirectional cylinder that is transversely arranged on the slide seat. The output ends on both sides of the bidirectional cylinder are connected to clamping plates for clamping the outer mold. The end of the clamping plate away from the bidirectional cylinder is arc-shaped.

进一步的,所述夹持组件设有两组,所述滑轨上对应两组所述夹持组件的位置分别设有两个所述滑座,两组所述夹持组件之间的距离小于或等于所述外模具的高度。Furthermore, the clamping assembly is provided with two groups, and two slide seats are respectively provided at positions on the slide rail corresponding to the two groups of the clamping assemblies, and the distance between the two groups of the clamping assemblies is less than or equal to the height of the outer mold.

通过采用前述设计方案,本实用新型的有益效果是:By adopting the above-mentioned design scheme, the beneficial effects of the utility model are:

本实用新型的等静压成型机,通过在转盘上设置三个放料部,并且在转盘的上方对应三个放料部的位置分别设有液压成型装置、脱模装置和进料装置,能够实现自动输料以及自动脱模,并且模具组件在进入液压成型装置时也能够同时对其他放料部上的模具组件进行自动脱模和自动进料工作,自动化程度高且工作效率高。The isostatic pressing machine of the utility model can realize automatic feeding and automatic demoulding by arranging three discharge parts on the turntable, and respectively arranging hydraulic forming devices, demoulding devices and feeding devices at positions above the turntable corresponding to the three discharge parts, and the mold assembly can also automatically demould and automatically feed the mold assembly on other discharge parts when entering the hydraulic forming device, so the automation degree is high and the working efficiency is high.

进一步,在承重外缸上开设长槽和侧边的抵顶气缸的配合,使得模具组件进入液压成型装置后可以通过抵顶气缸推出的挡块进行支撑固定,减少配重升降机构的载荷,提高液压成型装置工作时机架的稳定性。Furthermore, by opening a long groove on the load-bearing outer cylinder and cooperating with the side push-up cylinder, the mold assembly can be supported and fixed by the block pushed out by the push-up cylinder after entering the hydraulic forming device, thereby reducing the load of the counterweight lifting mechanism and improving the stability of the frame when the hydraulic forming device is working.

进一步,设置了真空上料机、检测机构、封盖机构和自动振实装置,进一步提高了自动化程度,降低工作人员劳动强度。Furthermore, a vacuum feeder, a detection mechanism, a capping mechanism and an automatic vibration device are provided, which further improves the degree of automation and reduces the labor intensity of the staff.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型等静压成型机中模具组件未进入液压成型装置的立体的示意图。FIG. 1 is a three-dimensional schematic diagram of the mold assembly in the isostatic pressing machine of the present invention before entering the hydraulic forming device.

图2为本实用新型等静压成型机中模具组件进入液压成型装置的另一个视角的立体的示意图。FIG. 2 is a three-dimensional schematic diagram of another perspective of the mold assembly entering the hydraulic molding device in the isostatic pressing machine of the present invention.

图3为本实用新型等静压成型机中模具组件未进入液压成型装置的剖视的平面示意图。3 is a schematic plan view of a cross section of a mold assembly in an isostatic pressing machine according to the present invention before the mold assembly enters a hydraulic forming device.

图4为本实用新型等静压成型机中模具组件完全进入液压成型装置后挡块抵顶在模具组件底部的剖视的平面示意图。4 is a schematic cross-sectional plan view of the isostatic pressing machine of the present invention, showing a stopper abutting against the bottom of the mold assembly after the mold assembly has completely entered the hydraulic molding device.

图中:In the figure:

1-转盘; 10-机架;1- turntable; 10- rack;

11-顶升底座; 12-槽口;11-lifting base; 12-slot;

101-配重升降机构; 102-限位块;101-counterweight lifting mechanism; 102-limiting block;

111-退让槽; 2-模具组件;111-recess; 2-mold assembly;

21-模具底座; 22-内模具;21-mold base; 22-inner mold;

23-外模具; 3-液压成型装置;23-external mold; 3-hydraulic forming device;

31-高压内缸; 32-承重外缸;31- high pressure inner cylinder; 32- load bearing outer cylinder;

33-抵顶气缸; 321-长槽;33-butting cylinder; 321-long groove;

322-通道; 331-挡块;322-channel; 331-stopper;

4-脱模装置; 41-滑移气缸;4- demoulding device; 41- sliding cylinder;

42-夹持组件; 411-滑轨;42-clamping assembly; 411-slide rail;

412-滑座; 413-滑移气缸;412-sliding seat; 413-sliding cylinder;

421-双向气缸; 422-夹板;421-bidirectional cylinder; 422-clamp;

5-进料装置; 51-进料盖板;5-feeding device; 51-feeding cover plate;

52-升降气缸; 53-输料密封盖板;52-lifting cylinder; 53-feeding sealing cover plate;

54-输料斗; 55-真空上料机;54-feeding hopper; 55-vacuum feeder;

56-自动喂料机; 551-吸管;56-Automatic feeder; 551-Straw;

6-自动振实装置; 61-振动机外壳;6-Automatic vibration device; 61-Vibration machine housing;

62-连接气缸; 7-封盖机构;62-connecting cylinder; 7-capping mechanism;

71-封盖气缸; 72-电动磁吸块;71-capping cylinder; 72-electric magnetic suction block;

73-上盖; 8-检测机构;73-upper cover; 8-detection mechanism;

81-检测气缸; 82-检测杆。81- detection cylinder; 82- detection rod.

具体实施方式DETAILED DESCRIPTION

下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

如图1至图4所示,一种三工位等静压成型机,包括机架10,机架10上设置有水平布置并转动连接在机架10上的转盘1、用于驱动转盘1转动的驱动电机(图中未示出)以及位于转盘1的顶部且以转盘1为中心均匀绕设的三个放料部,三个放料部上均设置有模具组件2,模具组件2包括固定设置在转盘1上的模具底座21、固定设置在模具底座21上的内模具22、套设在内模具22外的外模具23,外模具23与内模具22之间形成放料空间;转盘1的上方对应三个放料部的位置分别形成进料工位、液压成型工位和脱模工位,转盘1转动带动模具组件2依次在进料工位、液压成型工位和脱模工位之间移动,液压成型工位上设有液压成型装置3,脱模工位上设有脱模装置4,进料工位上设有进料装置5,液压成型装置3的底部设有供模具组件2进入的开口,转盘1的底部对应液压成型装置3的开口位置处设有顶升底座11,模具组件2转动至液压成型装置3的下方时,顶升底座11的顶部与模具组件2的底部相抵靠,顶升底座11的底部设有用于将顶升底座11和模具组件2送进液压成型装置3内的升降机构,转盘1上对应各个放料部的位置处均开设有供顶升底座11穿过的槽口12;As shown in Figures 1 to 4, a three-station isostatic pressing machine includes a frame 10, on which is provided a turntable 1 horizontally arranged and rotatably connected to the frame 10, a driving motor (not shown in the figure) for driving the turntable 1 to rotate, and three discharge parts located on the top of the turntable 1 and evenly arranged around the turntable 1 as the center, and each of the three discharge parts is provided with a mold assembly 2, the mold assembly 2 includes a mold base 21 fixedly arranged on the turntable 1, an inner mold 22 fixedly arranged on the mold base 21, and an outer mold 23 sleeved outside the inner mold 22, and a discharge space is formed between the outer mold 23 and the inner mold 22; the positions above the turntable 1 corresponding to the three discharge parts respectively form a feeding station, a hydraulic molding station and a demolding station, and the turntable 1 rotates with The movable mold assembly 2 moves among the feeding station, the hydraulic forming station and the demoulding station in sequence. The hydraulic forming station is provided with a hydraulic forming device 3, the demoulding station is provided with a demoulding device 4, and the feeding station is provided with a feeding device 5. The bottom of the hydraulic forming device 3 is provided with an opening for the mold assembly 2 to enter. The bottom of the turntable 1 is provided with a jacking base 11 at a position corresponding to the opening of the hydraulic forming device 3. When the mold assembly 2 rotates to the bottom of the hydraulic forming device 3, the top of the jacking base 11 abuts against the bottom of the mold assembly 2. The bottom of the jacking base 11 is provided with a lifting mechanism for sending the jacking base 11 and the mold assembly 2 into the hydraulic forming device 3. The positions of the turntable 1 corresponding to each discharge part are provided with slots 12 for the jacking base 11 to pass through.

液压成型装置3包括高压内缸31和套设在高压内缸31外的承重外缸32,承重外缸32的底部设有供模具组件2进入的开口,需要说明的是,本实用新型中的高压内缸31采用本领域现有的底部具有入料口的高压成型内缸即可,本实用新型中的承重外缸32通过支架固定设置在机架10上,高压内缸31的入料口的位置高于承重外缸32的底部的开口的位置,本实用新型中的模具组件2与高压内缸31的密封方式与现有技术相同,本实用新型中通过模具底座21进行密封,即模具底座21与高压内缸31的入料口的大小相适配,使得模具组件2从承重外缸31的底部的开口完全进入高压内缸31时,模具底座21的底部能够与高压内缸31的的入料口齐平并将其密封;本实用新型中的承重外缸32采用本领域常规的承重外缸即可,与现有技术不同的是,承重外缸32的侧壁上开设有连通入料口的长槽321,长槽321位于承重外缸32的底部与入料口之间的位置,模具组件2完全进入高压内缸31后,模具底座21的底部与长槽321的顶部齐平,长槽321处连接有横向布置的通道322,通道的另一端322延伸固定至机架1上的支架上,通道322的另一端设有抵顶气缸33,抵顶气缸33的输出端朝向通道322的方向设置,抵顶气缸33的输出端设有可伸入长槽321的挡块331,顶升底座11的顶部向下开设有供挡块331伸入的退让槽111;The hydraulic forming device 3 includes a high-pressure inner cylinder 31 and a load-bearing outer cylinder 32 sleeved outside the high-pressure inner cylinder 31. The bottom of the load-bearing outer cylinder 32 is provided with an opening for the mold assembly 2 to enter. It should be noted that the high-pressure inner cylinder 31 in the utility model can adopt the high-pressure forming inner cylinder with an inlet at the bottom existing in the field. The load-bearing outer cylinder 32 in the utility model is fixed on the frame 10 through a bracket. The position of the inlet of the high-pressure inner cylinder 31 is higher than the position of the opening at the bottom of the load-bearing outer cylinder 32. The sealing method of the mold assembly 2 and the high-pressure inner cylinder 31 in the utility model is the same as the prior art. In the utility model, sealing is performed through the mold base 21, that is, the size of the mold base 21 and the inlet of the high-pressure inner cylinder 31 are adapted, so that when the mold assembly 2 completely enters the high-pressure inner cylinder 31 from the opening at the bottom of the load-bearing outer cylinder 31, the bottom of the mold base 21 can be aligned with the high-pressure inner The feed port of the cylinder 31 is flush and sealed; the load-bearing outer cylinder 32 in the utility model can be a conventional load-bearing outer cylinder in the field. Unlike the prior art, a long groove 321 connected to the feed port is opened on the side wall of the load-bearing outer cylinder 32, and the long groove 321 is located between the bottom of the load-bearing outer cylinder 32 and the feed port. After the mold assembly 2 completely enters the high-pressure inner cylinder 31, the bottom of the mold base 21 is flush with the top of the long groove 321, and a transversely arranged channel 322 is connected to the long groove 321. The other end 322 of the channel is extended and fixed to the bracket on the frame 1, and the other end of the channel 322 is provided with a push-up cylinder 33, and the output end of the push-up cylinder 33 is arranged in the direction of the channel 322. A stopper 331 that can extend into the long groove 321 is provided at the output end of the push-up cylinder 33, and a retreat groove 111 for the stopper 331 to extend into is opened downward at the top of the jacking base 11;

升降机构设置在顶升底座11远离转盘1的一侧,需要说明的是,本实用新型中的升降机构可采用本领域现有常规的升降机构,只要能达到上述效果即可,优选的,本实用新型中的升降机构采用常规的配重升降机构101,使用配重升降机构101将顶升底座11和模具组件2送进液压成型装置3之前,在配重升降机构101上的配重箱(图中未示出)内装入固定重量的配重块即可;本实用新型中,顶升底座11的底部通过连接板与配重升降机构101的提升端固定连接,配重升降机构101的提升端靠近顶升底座11的一侧设有与承重外缸32的底部相抵靠的限位块102,限位块102位于液压成型装置3的下方,本实用新型中的限位块102的高度需要根据实际情况合理设置,使得配重升降机构101带动顶升底座11和模具组件2上升进入液压成型装置3内时,限位块102抵顶在承重外缸32的底部时即为模具组件2完全进入高压内缸31的时候;通过设置配重升降机构101带动顶升底座11和模具组件2提升,使得升降机构工作时够能够保持平衡,可以有效的避免顶升底座11上升或下降时失衡,并且能够有效的提高顶升底座11上升与下降时的稳定性,同时降低电机的负载,减少能耗,提高工作效率。The lifting mechanism is arranged on the side of the jacking base 11 away from the turntable 1. It should be noted that the lifting mechanism in the utility model can adopt the conventional lifting mechanism existing in the field, as long as the above-mentioned effect can be achieved. Preferably, the lifting mechanism in the utility model adopts a conventional counterweight lifting mechanism 101. Before using the counterweight lifting mechanism 101 to send the jacking base 11 and the mold assembly 2 into the hydraulic molding device 3, a counterweight block of a fixed weight is loaded into the counterweight box (not shown in the figure) on the counterweight lifting mechanism 101; in the utility model, the bottom of the jacking base 11 is fixedly connected to the lifting end of the counterweight lifting mechanism 101 through a connecting plate, and the lifting end of the counterweight lifting mechanism 101 close to the jacking base 11 is provided with a side that abuts against the bottom of the load-bearing outer cylinder 32. The limit block 102 is located below the hydraulic forming device 3. The height of the limit block 102 in the utility model needs to be reasonably set according to actual conditions, so that when the counterweight lifting mechanism 101 drives the jacking base 11 and the mold assembly 2 to rise and enter the hydraulic forming device 3, the limit block 102 abuts against the bottom of the load-bearing outer cylinder 32 when the mold assembly 2 completely enters the high-pressure inner cylinder 31; by setting the counterweight lifting mechanism 101 to drive the jacking base 11 and the mold assembly 2 to rise, the lifting mechanism can maintain balance when working, which can effectively avoid imbalance when the jacking base 11 rises or falls, and can effectively improve the stability of the jacking base 11 when it rises and falls, while reducing the load of the motor, reducing energy consumption, and improving work efficiency.

工作时,配重升降机构101带动顶升底座11和模具组件2一起从底部伸入承重外缸32内,进入承重外缸32内之后再通过入料口进入高压内缸31内,当限位块102抵顶住承重外缸32的底部时即代表模具组件2完全进入高压内缸31,顶升底座11停止上升,此时模具底座21将高压内缸31的入料口密封,然后抵顶气缸33的输出端伸出,带动挡块331伸入顶升底座11的退让槽111内,将模具组件2的底部抵顶住,之后液压成型装置3开始加压成型工作,加压完成后,抵顶气缸33的输出端缩回,配重升降机构101带动顶升底座11和模具组件2一起下降回到放料部上;这样设置,使得模具组件2进入液压成型装置3后可以通过抵顶气缸33推出的挡块331进行支撑固定,减少配重升降机构101的载荷,提高液压成型装置3工作时机架10的稳定性。When working, the counterweight lifting mechanism 101 drives the lifting base 11 and the mold assembly 2 to extend from the bottom into the load-bearing outer cylinder 32, and then enters the high-pressure inner cylinder 31 through the feed port. When the limit block 102 abuts against the bottom of the load-bearing outer cylinder 32, it means that the mold assembly 2 has completely entered the high-pressure inner cylinder 31, and the lifting base 11 stops rising. At this time, the mold base 21 seals the feed port of the high-pressure inner cylinder 31, and then abuts against the output end of the cylinder 33 to extend, driving the stop block 331 to extend into the withdrawal of the lifting base 11. The bottom of the mold assembly 2 is supported in the groove 111, and then the hydraulic molding device 3 starts the pressurization molding work. After the pressurization is completed, the output end of the supporting cylinder 33 is retracted, and the counterweight lifting mechanism 101 drives the lifting base 11 and the mold assembly 2 to descend back to the discharge part; this arrangement allows the mold assembly 2 to be supported and fixed by the block 331 pushed out by the supporting cylinder 33 after entering the hydraulic molding device 3, reducing the load of the counterweight lifting mechanism 101 and improving the stability of the frame 10 when the hydraulic molding device 3 is working.

进料装置5包括设置在模具组件2的上方的进料盖板51以及带动进料盖板51升降的升降组件,具体的,升降组件包括设置在进料盖板51的底部的两侧的升降气缸52和分别用于固定两个升降气缸52的支架,两个支架竖直布置且固定在机架10上,升降气缸52的输出端与进料盖板51的底部固定连接,进料盖板51的底部对应模具组件2的位置设有用于将外模具23的顶部密封的输料密封盖板53,输料密封盖板53上开设有贯穿进料盖板51的输料口,输料密封盖板53上还设置有多条用于连通输料口和放料空间的输料通道,进一步,进料盖板51的顶部设有输料斗54,输料斗54的出口伸入输料口内;The feeding device 5 includes a feeding cover plate 51 arranged above the mold assembly 2 and a lifting assembly for driving the feeding cover plate 51 to rise and fall. Specifically, the lifting assembly includes lifting cylinders 52 arranged on both sides of the bottom of the feeding cover plate 51 and brackets for fixing the two lifting cylinders 52 respectively. The two brackets are arranged vertically and fixed on the frame 10. The output end of the lifting cylinder 52 is fixedly connected to the bottom of the feeding cover plate 51. The bottom of the feeding cover plate 51 is provided with a feeding sealing cover plate 53 corresponding to the position of the mold assembly 2 for sealing the top of the outer mold 23. The feeding sealing cover plate 53 is provided with a feeding port that passes through the feeding cover plate 51. The feeding sealing cover plate 53 is also provided with a plurality of feeding channels for connecting the feeding port and the discharge space. Further, a feeding hopper 54 is provided on the top of the feeding cover plate 51, and the outlet of the feeding hopper 54 extends into the feeding port.

进料装置5还包括设置在输料斗54的上方的可自动吸料的真空上料机55和可自动下料的自动喂料机56,真空上料机55设置在自动喂料机56的上方并与自动喂料机56密封连接,真空上料机55具有吸管551,使用时,将吸管551的开口对应的插入待加工的料袋内,从而实现自动吸料,并将吸取的料储存在真空上料机55内,真空上料机55的出料口与自动喂料机56的进料口密封连接,自动喂料机56的出料口与输料密封盖板53的输料口密封连接,本实用新型中的真空上料机55采用本领域现有的能购买到的真空上料机即可,本实用新型中的自动喂料机56采用本领域现有的双螺杆喂料机或单螺杆喂料机,只要能实现定量自动喂料即可,具体结构在此不再详述;The feeding device 5 also includes a vacuum loader 55 that can automatically suck materials and an automatic feeder 56 that can automatically unload materials, which are arranged above the feeding hopper 54. The vacuum loader 55 is arranged above the automatic feeder 56 and is sealed and connected to the automatic feeder 56. The vacuum loader 55 has a straw 551. When in use, the opening of the straw 551 is correspondingly inserted into the material bag to be processed, so as to realize automatic suction and store the sucked material in the vacuum loader 55. The discharge port of the vacuum loader 55 is sealed and connected to the feed port of the automatic feeder 56. The discharge port of the automatic feeder 56 is sealed and connected to the feed port of the feeding sealing cover plate 53. The vacuum loader 55 in the utility model can adopt the existing vacuum loader that can be purchased in the art, and the automatic feeder 56 in the utility model can adopt the existing twin-screw feeder or single-screw feeder in the art. As long as quantitative automatic feeding can be realized, the specific structure will not be described in detail here.

工作时,真空上料机55将待加工的料吸取至真空上料机55内,并将料输送至自动喂料机56内,需要往模具组件2内输料时,转盘1带动模具组件2转动至进料盖板51的底部,升降气缸52控制进料盖板51下降,使得输料密封盖板53与模具组件2中外模具23的顶部密封,防止漏料,自动喂料机56将成型所需要的定量的料通过输料斗54和输料密封盖板53的输料口输送至模具组件2的放料空间内,输料完成后升降气缸52控制进料盖板51上升;优选的,进料装置5的下方还设有用于将放料空间内的料振实的自动振实装置6,自动振实装置6设置在转盘1的底部,自动振实装置6包括振动机外壳61和设置在振动机外壳61内的振动机(图中未示出),振动机外壳61的顶部设有竖向布置的连接气缸62,连接气缸62的输出端向上设置;当需要往模具组件2内输料时,自动喂料机56往放料空间内输料,连接气缸62的输出端向上伸出与模具底座21接触,启动振动机,振动机的振动效果由连接气缸62传递至模具组件2内,实现将放料空间内的料振实的效果;相比于现有技术,省去了人工压料或抖料的步骤,提供了工作效率。During operation, the vacuum feeder 55 sucks the material to be processed into the vacuum feeder 55, and conveys the material to the automatic feeder 56. When it is necessary to feed the material into the mold assembly 2, the turntable 1 drives the mold assembly 2 to rotate to the bottom of the feed cover plate 51, and the lifting cylinder 52 controls the feed cover plate 51 to descend, so that the feed sealing cover plate 53 is sealed with the top of the inner and outer molds 23 of the mold assembly 2 to prevent leakage. The automatic feeder 56 conveys the quantitative material required for molding through the feed hopper 54 and the feed port of the feed sealing cover plate 53 to the discharge space of the mold assembly 2. After the feeding is completed, the lifting cylinder 52 controls the feed cover plate 51 to rise; preferably, an automatic vibrating device for compacting the material in the discharge space is also provided below the feeding device 5. The automatic vibration compaction device 6 is arranged at the bottom of the turntable 1. The automatic vibration compaction device 6 includes a vibration machine housing 61 and a vibration machine (not shown in the figure) arranged in the vibration machine housing 61. The top of the vibration machine housing 61 is provided with a vertically arranged connecting cylinder 62, and the output end of the connecting cylinder 62 is arranged upward; when it is necessary to feed materials into the mold assembly 2, the automatic feeder 56 feeds materials into the discharge space, and the output end of the connecting cylinder 62 extends upward to contact the mold base 21, and the vibration machine is started. The vibration effect of the vibration machine is transmitted to the mold assembly 2 by the connecting cylinder 62, so as to achieve the effect of vibrating the material in the discharge space; compared with the prior art, the steps of manual pressing or shaking of materials are omitted, and work efficiency is improved.

脱模装置4包括竖向布置的滑移组件41和设置在滑移组件41上的夹持组件42,滑移组件41包括竖直布置的滑轨411和可在滑轨411上滑动的滑座412以及设置在滑轨411的顶部用于驱动滑座412滑动的滑移气缸413,夹持组件42固定设置在滑座412上,夹持组件42包括横向设置在滑座412上的双向气缸421,需要说明的是,本实施例中的双向气缸421为常规的两端分别具有输出轴的双向气缸(或称双轴气缸),双向气缸421的两侧的输出端均连接有用于夹持外模具23的夹板422,相应的,夹板422远离双向气缸421的一端为与外模具23的轮廓适配的圆弧状,优选的,本实用新型中的夹持组件42设有两组,即滑轨411上设有两个滑座412,两个滑座412上均设有夹持组件42,两组夹持组件42之间的距离小于或等于外模具23的高度,设置两组夹持组件42可以使得夹持时受力更均匀,夹持更加稳定,本实用新型中滑移气缸413通过丝杆电机驱动滑座412滑动,即滑移气缸413为丝杆气缸,丝杆气缸的丝杆向下设置,滑座412固定设置在丝杆气缸的丝杆上从而使得滑移气缸413能够带动滑座412在滑轨411上滑动,需要说明的是,本实用新型中滑移气缸413与滑座412之间的驱动方式也可替换为本领域其他常规的方式,只要能实现上述效果即可;The demoulding device 4 includes a vertically arranged sliding component 41 and a clamping component 42 arranged on the sliding component 41. The sliding component 41 includes a vertically arranged slide rail 411 and a slide seat 412 that can slide on the slide rail 411, and a sliding cylinder 413 arranged on the top of the slide rail 411 for driving the slide seat 412 to slide. The clamping component 42 is fixedly arranged on the slide seat 412. The clamping component 42 includes a bidirectional cylinder 421 that is laterally arranged on the slide seat 412. It should be noted that the bidirectional cylinder 421 in this embodiment is a conventional bidirectional cylinder (or a biaxial cylinder) with output shafts at both ends. The output ends on both sides of the bidirectional cylinder 421 are connected to a clamping plate 422 for clamping the outer mold 23. Correspondingly, the end of the clamping plate 422 away from the bidirectional cylinder 421 is an arc shape that matches the contour of the outer mold 23. Preferably, The clamping assembly 42 in the present invention is provided with two groups, that is, two slide seats 412 are provided on the slide rail 411, and the two slide seats 412 are provided with a clamping assembly 42. The distance between the two groups of clamping assemblies 42 is less than or equal to the height of the outer mold 23. The two groups of clamping assemblies 42 can make the force more uniform during clamping and the clamping more stable. The sliding cylinder 413 in the present invention drives the slide seat 412 to slide through the screw motor, that is, the sliding cylinder 413 is a screw cylinder, the screw of the screw cylinder is set downward, and the slide seat 412 is fixedly set on the screw of the screw cylinder so that the sliding cylinder 413 can drive the slide seat 412 to slide on the slide rail 411. It should be noted that the driving method between the sliding cylinder 413 and the slide seat 412 in the present invention can also be replaced by other conventional methods in the field, as long as the above-mentioned effect can be achieved;

脱模装置4的工作原理为:未工作时,两个夹持组件42均位于滑轨411的上方的位置,当模具组件2内的料通过液压成型装置3加压成型形成胚料后,配重升降机构101带动顶升底座11和模具组件2下降重新位于相应的放料部上,转盘1带动成型后的模具组件2转动至脱模装置4的位置处,滑移气缸413控制两个滑座412向下移动至外模具23的位置后停止,双向气缸421控制夹板422将外模具23夹持并通过滑移气缸413将外模具23抬起离开内模具22,操作人员将成型后的胚料从内模具22上取出,取出后滑移气缸413再将外模具23下降重新套设在内模具22上,然后双向气缸421控制夹板422放开外模具23,滑移气缸413再将夹持组件42上升回到滑轨411的上方等待下一次脱模。The working principle of the demoulding device 4 is as follows: when not working, the two clamping assemblies 42 are both located above the slide rail 411. After the material in the mold assembly 2 is pressurized and formed into a blank by the hydraulic forming device 3, the counterweight lifting mechanism 101 drives the lifting base 11 and the mold assembly 2 to descend and reposition on the corresponding discharge part. The turntable 1 drives the molded mold assembly 2 to rotate to the position of the demoulding device 4. The sliding cylinder 413 controls the two slide seats 412 to move downward to the position of the outer mold 23. Stop, the two-way cylinder 421 controls the clamp 422 to clamp the outer mold 23 and lifts the outer mold 23 away from the inner mold 22 through the sliding cylinder 413, and the operator takes the formed blank out of the inner mold 22. After taking it out, the sliding cylinder 413 lowers the outer mold 23 and re-sets it on the inner mold 22. Then the two-way cylinder 421 controls the clamp 422 to release the outer mold 23, and the sliding cylinder 413 raises the clamping assembly 42 back to the top of the slide rail 411 to wait for the next demolding.

进一步,液压成型装置3的一侧还设有用于将模具组件2的顶部密封的封盖机构7和用于检测模具组件2内的料是否填充完整的检测机构8,封盖机构7和检测机构8均设置在模具组件2的转动路径上,封盖机构7包括竖向固定设置在转盘1的上方的封盖气缸71,封盖气缸71的输出端朝下设置,封盖气缸71的输出端固设有电动磁吸块72,电动磁吸块72的底部设有用于密封模具组件2的上盖73,检测机构8包括竖向固定设置在转盘1的上方的检测气缸81,检测气缸81的输出端朝下设置,检测气缸81的输出端固设有检测杆82;Further, a capping mechanism 7 for sealing the top of the mold assembly 2 and a detection mechanism 8 for detecting whether the material in the mold assembly 2 is completely filled are also provided on one side of the hydraulic molding device 3. The capping mechanism 7 and the detection mechanism 8 are both arranged on the rotation path of the mold assembly 2. The capping mechanism 7 includes a capping cylinder 71 vertically fixedly arranged above the turntable 1, the output end of the capping cylinder 71 is arranged downward, an electric magnetic block 72 is fixedly arranged at the output end of the capping cylinder 71, and an upper cover 73 for sealing the mold assembly 2 is arranged at the bottom of the electric magnetic block 72. The detection mechanism 8 includes a detection cylinder 81 vertically fixedly arranged above the turntable 1, the output end of the detection cylinder 81 is arranged downward, and a detection rod 82 is fixedly arranged at the output end of the detection cylinder 81;

当自动喂料机56将往模具组件2的放料空间内输料完成后,转盘1带动输料完的模具组件2转动至检测机构8的底部,检测气缸81控制检测杆82伸出从模具组件2的顶部伸入放料空间进行检测,检测料的高度是否达到预设值(即检测料是否填充完整,检测的方式采用为常规的方式,例如通过在检测气缸81上设置行程感应装置或在检测杆82的底部设置距离感应器,只要能达到上述效果即可,本实施例在此不做限定),检测完成之后检测杆82回缩,转盘1接着转动至封盖机构7的底部,封盖气缸71的输出端向下伸出将上盖73盖设在模具组件2的顶部并密封,将模具组件2密封后电动磁吸块72断电,使得电动磁吸块72不具有磁性,封盖气缸71的输出端缩回,完成封盖操作;当模具组件2成型后,转盘1带动成型后的模具组件2转动至封盖机构7的位置处,封盖气缸71的输出端向下伸出至上盖73的顶部,将电动磁吸块72通电使其将上盖73吸住,然后封盖气缸71的输出端带动上盖73缩回等待下一次封盖操作。When the automatic feeder 56 has completed feeding the material into the discharge space of the mold assembly 2, the turntable 1 drives the mold assembly 2 that has completed feeding to rotate to the bottom of the detection mechanism 8, and the detection cylinder 81 controls the detection rod 82 to extend from the top of the mold assembly 2 into the discharge space for detection to determine whether the height of the detection material has reached a preset value (i.e., whether the material is fully filled. The detection method is conventional, such as by providing a stroke sensing device on the detection cylinder 81 or providing a distance sensor at the bottom of the detection rod 82. As long as the above-mentioned effect can be achieved, this embodiment is not limited here). After the detection is completed, the detection rod 82 retracts, and the turntable 1 continues to rotate. When the mold assembly 2 is formed, the turntable 1 drives the formed mold assembly 2 to rotate to the position of the capping mechanism 7, and the output end of the capping cylinder 71 extends downward to the top of the upper cover 73, and the electric magnetic block 72 is powered on to make it absorb the upper cover 73, and then the output end of the capping cylinder 71 drives the upper cover 73 to retract and wait for the next capping operation.

本实用新型还包括控制机构,驱动电机、配重升降机构101、液压成型装置3、抵顶气缸33、升降气缸52、真空上料机55、自动喂料机56、振动机、连接气缸62、滑移气缸413、双向气缸421、封盖气缸71以及检测气缸81均与控制机构控制连接,本实用新型中的控制连接方式可采用本领域常规的控制方式,例如采用PLC控制,需要说明的是,也可根据实际使用需要将本实用新型中所提及的气缸替换成油缸。The utility model also includes a control mechanism, and the driving motor, the counterweight lifting mechanism 101, the hydraulic forming device 3, the top cylinder 33, the lifting cylinder 52, the vacuum loader 55, the automatic feeder 56, the vibrator, the connecting cylinder 62, the sliding cylinder 413, the two-way cylinder 421, the capping cylinder 71 and the detection cylinder 81 are all connected to the control mechanism. The control connection method in the utility model can adopt the conventional control method in the field, such as PLC control. It should be noted that the cylinder mentioned in the utility model can also be replaced by an oil cylinder according to actual use needs.

本实用新型的成型机的工作原理为:The working principle of the molding machine of the utility model is:

控制机构控制驱动电机驱动转盘1带动其中一个放料部上的模具组件2转动至进料装置5处,控制机构控制升降气缸52带动进料盖板51下降,使得输料密封盖板53与模具组件2的顶部密封,控制机构控制自动喂料机56将成型所需要的定量的料通过输料密封盖板53的输料口输送至模具组件2的放料空间内,控制机构控制连接气缸62的输出端向上伸出与模具底座21接触,并启动振动机,将放料空间内的料振实,输料完成后升降气缸52带动进料盖板51上升,结束输料,转盘1带动输料完的模具组件2转动至检测机构8的底部,检测气缸81控制检测杆82伸出至放料空间的顶部,检测杆82检测到放料空间的顶部的料之后回缩,并发送信号至控制机构,控制机构控制转盘1转动至封盖机构7的底部,封盖气缸71的输出端向下伸出将上盖73盖设在模具组件2的顶部并密封(若检测杆82没有检测到放料空间顶部有料,则属于料未填满的状况,此时发送信号至控制机构,控制机构停止后续动作并发出警报,提醒操作人员检查),将模具组件2密封后电动磁吸块72断电,封盖气缸71的输出端缩回,完成封盖操作;控制机构控制转盘1带动封盖后的模具组件2转动至液压成型装置3的底部,控制机构控制配重升降机构101上升带动顶升底座11和模具组件2一起伸入承重外缸32的开口内,模具组件2从开口进入承重外缸32内之后再通过入料口进入高压内缸31内,当模具组件2完全进入高压内缸31后顶升底座11停止上升,此时模具底座21将高压内缸31的入料口密封,然后控制机构控制抵顶气缸33的输出端伸出,带动挡块331伸入顶升底座11的退让槽111内,将模具组件2抵顶住,之后液压成型装置3开始工作,此时另一个放料部上的模具组件2位于进料装置5的底部,控制机构控制进料装置5对其底部的模具组件2进行上述输料工作;The control mechanism controls the driving motor to drive the turntable 1 to drive the mold assembly 2 on one of the discharge parts to rotate to the feeding device 5. The control mechanism controls the lifting cylinder 52 to drive the feeding cover plate 51 to descend, so that the feeding sealing cover plate 53 is sealed with the top of the mold assembly 2. The control mechanism controls the automatic feeder 56 to convey the quantitative material required for molding through the feeding port of the feeding sealing cover plate 53 to the discharge space of the mold assembly 2. The control mechanism controls the output end of the connecting cylinder 62 to extend upward to contact the mold base 21, and starts the vibrator to vibrate the material in the discharge space. After the feeding is completed, the lifting cylinder 52 drives the feeding cover plate 51 to rise, and the feeding is finished. The turntable 1 drives the mold assembly 2 after the feeding is completed to rotate to the bottom of the detection mechanism 8. The detection cylinder 81 controls the detection rod 82 to extend to the top of the discharge space. After the detection rod 82 detects the material at the top of the discharge space, it retracts and sends a signal to the control mechanism. The control mechanism controls the turntable 1 to rotate to the bottom of the capping mechanism 7. The output end of the capping cylinder 71 extends downward to cover the upper cover 73 on the top of the mold assembly 2 and seal it (if the detection rod 82 does not detect that there is material at the top of the discharge space, it is a The material is not filled, and a signal is sent to the control mechanism at this time. The control mechanism stops the subsequent action and issues an alarm to remind the operator to check), and after the mold assembly 2 is sealed, the electric magnetic block 72 is powered off, and the output end of the capping cylinder 71 is retracted to complete the capping operation; the control mechanism controls the turntable 1 to drive the mold assembly 2 after capping to rotate to the bottom of the hydraulic forming device 3, and the control mechanism controls the counterweight lifting mechanism 101 to rise and drive the jacking base 11 and the mold assembly 2 to extend into the opening of the load-bearing outer cylinder 32. After the mold assembly 2 enters the load-bearing outer cylinder 32 from the opening, it passes through The feed port enters the high-pressure inner cylinder 31. When the mold assembly 2 completely enters the high-pressure inner cylinder 31, the lifting base 11 stops rising. At this time, the mold base 21 seals the feed port of the high-pressure inner cylinder 31. Then the control mechanism controls the output end of the abutting cylinder 33 to extend, driving the stopper 331 to extend into the retreat groove 111 of the lifting base 11 to abut the mold assembly 2. Then the hydraulic molding device 3 starts to work. At this time, the mold assembly 2 on the other discharge part is located at the bottom of the feeding device 5. The control mechanism controls the feeding device 5 to perform the above-mentioned feeding work on the mold assembly 2 at its bottom.

液压成型装置3工作完成后,另一个模具组件2也已经输料完成了,控制机构控制配重升降机构101下降带动顶升底座11和模具组件2一起下降回到相应的放料部上,转盘1带动成型后的模具组件2转动至封盖机构7的位置处,封盖气缸71的输出端向下伸出至上盖73的顶部,控制机构将电动磁吸块72通电使其将上盖73吸住,然后封盖气缸71的输出端带动上盖73缩回等待下一次封盖操作,之后转盘1带动另一个输料完成后的模具组件2转动至检测机构8的底部并重复执行上述检测和封盖操作;After the hydraulic molding device 3 has finished working, the other mold assembly 2 has also completed feeding. The control mechanism controls the counterweight lifting mechanism 101 to descend and drive the jacking base 11 and the mold assembly 2 to descend back to the corresponding discharge part. The turntable 1 drives the mold assembly 2 after molding to rotate to the position of the capping mechanism 7. The output end of the capping cylinder 71 extends downward to the top of the upper cover 73. The control mechanism energizes the electric magnetic suction block 72 to make it suck the upper cover 73. Then the output end of the capping cylinder 71 drives the upper cover 73 to retract and wait for the next capping operation. After that, the turntable 1 drives another mold assembly 2 after feeding to rotate to the bottom of the detection mechanism 8 and repeats the above detection and capping operations.

之后转盘1再次带动成型后的模具组件2转动至脱模装置4处进行上述脱模工作,此时刚才封盖好的模具组件2位于液压成型装置3的底部,剩下一个模具组件2位于进料装置5的底部,在模具组件2进行脱模工作的同时,控制机构控制将封盖好的模具组件2送至液压成型装置3中,控制机构控制进料装置5对其底部的模具组件2进行上述输料工作;当液压成型装置3工作完成后,其他两个模具组件2也完成了脱模和输料工作,之后控制机构控制各个机构有序重复的执行上述操作,如此往复。Afterwards, the turntable 1 drives the molded mold assembly 2 to rotate to the demolding device 4 to perform the above-mentioned demolding work. At this time, the mold assembly 2 that has just been sealed is located at the bottom of the hydraulic forming device 3, and the remaining mold assembly 2 is located at the bottom of the feeding device 5. While the mold assembly 2 is demolding, the control mechanism controls the sealed mold assembly 2 to be sent to the hydraulic forming device 3, and the control mechanism controls the feeding device 5 to perform the above-mentioned feeding work on the mold assembly 2 at its bottom; when the hydraulic forming device 3 is completed, the other two mold assemblies 2 also complete the demolding and feeding work, and then the control mechanism controls each mechanism to perform the above-mentioned operations repeatedly in an orderly manner, and so on.

本实用新型的等静压成型机,通过在转盘1上设置三个放料部,并且在转盘1的上方对应三个放料部的位置分别设有液压成型装置3、脱模装置4和进料装置5,能够实现自动输料以及自动脱模,并且模具组件2在进入液压成型装置3进行成型工作时也能够同时对其他放料部上的模具组件2进行自动脱模和自动进料工作,自动化程度高且工作效率高;并且设置了检测机构8、封盖机构7和自动振实装置6,进一步提高了自动化程度,降低工作人员劳动强度。The isostatic pressing machine of the utility model can realize automatic feeding and automatic demoulding by arranging three discharge parts on the turntable 1, and respectively arranging hydraulic forming devices 3, demoulding devices 4 and feeding devices 5 at positions above the turntable 1 corresponding to the three discharge parts, and the mold assembly 2 can also automatically demould and automatically feed the mold assembly 2 on other discharge parts when entering the hydraulic forming device 3 for molding, so as to achieve high automation and high work efficiency; and a detection mechanism 8, a capping mechanism 7 and an automatic vibration device 6 are arranged, so as to further improve the automation and reduce the labor intensity of the staff.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1.一种三工位等静压成型机,包括机架,其特征在于,所述机架上设置有水平布置并转动连接在所述机架上的转盘、用于驱动所述转盘转动的驱动电机以及位于所述转盘的顶部且以所述转盘为中心均匀绕设的三个放料部,三个所述放料部上均设置有模具组件,所述模具组件内具有放料空间,所述转盘的上方对应三个所述放料部的位置分别设有液压成型装置、脱模装置和进料装置,所述转盘转动带动所述模具组件依次在所述进料装置、所述液压成型装置和所述脱模装置之间移动,所述液压成型装置的底部设有供所述模具组件进入的开口,所述模具组件的底部与所述液压成型装置的底部的开口密封连接,所述转盘的底部对应所述液压成型装置的位置处设有用于将所述模具组件送进所述液压成型装置内的升降机构,所述机架上还设有用于控制所述驱动电机、所述升降机构、所述进料装置和所述脱模装置配合联动的控制机构;1. A three-station isostatic pressing machine, comprising a frame, characterized in that the frame is provided with a turntable horizontally arranged and rotatably connected to the frame, a driving motor for driving the turntable to rotate, and three discharge parts located on the top of the turntable and evenly arranged around the turntable as the center, each of the three discharge parts is provided with a mold assembly, and the mold assembly has a discharge space, and the positions above the turntable corresponding to the three discharge parts are respectively provided with a hydraulic forming device, a demoulding device and a feeding device, and the rotation of the turntable drives the mold assembly to move between the feeding device, the hydraulic forming device and the demoulding device in sequence, the bottom of the hydraulic forming device is provided with an opening for the mold assembly to enter, the bottom of the mold assembly is sealed and connected with the opening of the bottom of the hydraulic forming device, and the bottom of the turntable is provided with a lifting mechanism for sending the mold assembly into the hydraulic forming device at the position corresponding to the hydraulic forming device, and the frame is also provided with a control mechanism for controlling the driving motor, the lifting mechanism, the feeding device and the demoulding device to cooperate and link; 所述进料装置包括可升降的设置在所述模具组件的上方的进料盖板以及设置在所述进料盖板的上方的自动喂料机,所述进料盖板的底部与所述模具组件的顶部密封连接,所述进料盖板的中部开设有与所述放料空间连通的输料口,所述自动喂料机的出料口与所述进料盖板的输料口密封连接;The feeding device comprises a feed cover plate which is escalable and arranged above the mold assembly, and an automatic feeder which is arranged above the feed cover plate, the bottom of the feed cover plate is sealedly connected to the top of the mold assembly, a feeding port which is connected to the discharge space is provided in the middle of the feed cover plate, and the discharge port of the automatic feeder is sealedly connected to the feeding port of the feed cover plate; 所述脱模装置用于将所述模具组件的外壳取出,所述脱模装置包括竖向布置的滑移组件和固定设置在所述滑移组件上用于夹持所述模具组件的夹持组件。The demoulding device is used to remove the outer shell of the mold assembly. The demoulding device includes a vertically arranged sliding assembly and a clamping assembly fixedly arranged on the sliding assembly for clamping the mold assembly. 2.根据权利要求1所述的一种三工位等静压成型机,其特征在于,所述液压成型装置的一侧还设有用于将所述模具组件的顶部密封的封盖机构,所述封盖机构设置在所述转盘的上方且位于所述模具组件的转动路径上,所述封盖机构的底部设有用于密封所述模具组件的上盖。2. A three-station isostatic pressing machine according to claim 1, characterized in that a covering mechanism for sealing the top of the mold assembly is also provided on one side of the hydraulic forming device, the covering mechanism is arranged above the turntable and located on the rotation path of the mold assembly, and an upper cover for sealing the mold assembly is provided at the bottom of the covering mechanism. 3.根据权利要求1所述的一种三工位等静压成型机,其特征在于,所述液压成型装置的一侧还设有用于检测所述模具组件内的料是否填充完整的检测机构,所述检测机构设置在所述转盘的上方且位于所述模具组件的转动路径上。3. A three-station isostatic pressing machine according to claim 1, characterized in that a detection mechanism for detecting whether the material in the mold assembly is fully filled is also provided on one side of the hydraulic forming device, and the detection mechanism is arranged above the turntable and located on the rotation path of the mold assembly. 4.根据权利要求1所述的一种三工位等静压成型机,其特征在于,所述液压成型装置包括高压内缸和套设在所述高压内缸外的承重外缸,所述高压内缸的底部具有入料口,所述承重外缸固定设置在所述机架的上方,所述高压内缸的入料口高于所述承重外缸的底部,所述承重外缸的侧壁上开设有连通所述入料口的长槽,所述长槽位于所述承重外缸的底部与所述入料口之间的位置,所述模具组件位于所述高压内缸时,所述模具组件的底部与所述长槽的顶部齐平,所述长槽处连接有横向布置的通道,所述通道的另一端设有抵顶气缸,所述抵顶气缸的输出端朝向所述通道的方向设置,所述抵顶气缸的输出端设有可伸入所述长槽的挡块,所述液压成型装置的底部还设有顶升底座,所述顶升底座设置在所述模具组件和所述升降机构之间,所述顶升底座的顶部向下开设有供所述挡块伸入的退让槽,所述转盘上对应各个所述放料部的位置处均开设有供所述顶升底座穿过的槽口。4. A three-station isostatic pressing machine according to claim 1, characterized in that the hydraulic forming device comprises a high-pressure inner cylinder and a load-bearing outer cylinder sleeved outside the high-pressure inner cylinder, the bottom of the high-pressure inner cylinder has an inlet, the load-bearing outer cylinder is fixedly arranged above the frame, the inlet of the high-pressure inner cylinder is higher than the bottom of the load-bearing outer cylinder, a long groove connected to the inlet is opened on the side wall of the load-bearing outer cylinder, the long groove is located between the bottom of the load-bearing outer cylinder and the inlet, and when the mold assembly is located in the high-pressure inner cylinder, the bottom of the mold assembly The top of the hydraulic forming device is flush with the top of the long groove, the long groove is connected to a transversely arranged channel, the other end of the channel is provided with a push cylinder, the output end of the push cylinder is arranged in the direction of the channel, the output end of the push cylinder is provided with a block that can extend into the long groove, the bottom of the hydraulic forming device is also provided with a jacking base, the jacking base is arranged between the mold assembly and the lifting mechanism, the top of the jacking base is downwardly provided with a retreat groove for the block to extend into, and slots for the jacking base to pass through are provided at the positions of the turntable corresponding to each of the discharge parts. 5.根据权利要求4所述的一种三工位等静压成型机,其特征在于,所述升降机构为配重升降机构,所述配重升降机构设置在所述顶升底座远离所述转盘的一侧,所述顶升底座的底部与所述配重升降机构固定连接,所述配重升降机构靠近所述顶升底座的一侧设有限位块,所述限位块位于所述承重外缸的底部,所述限位块抵顶在所述承重外缸的底部时,所述模具组件完全进入高压内缸。5. A three-station isostatic pressing machine according to claim 4, characterized in that the lifting mechanism is a counterweight lifting mechanism, which is arranged on the side of the jacking base away from the turntable, the bottom of the jacking base is fixedly connected to the counterweight lifting mechanism, and a limit block is provided on the side of the counterweight lifting mechanism close to the jacking base, and the limit block is located at the bottom of the load-bearing outer cylinder. When the limit block abuts against the bottom of the load-bearing outer cylinder, the mold assembly completely enters the high-pressure inner cylinder. 6.根据权利要求1所述的一种三工位等静压成型机,其特征在于,所述进料盖板的底部对应所述模具组件的位置设有用于密封所述模具组件的顶部的输料密封盖板,所述输料口贯穿所述进料盖板和所述输料密封盖板,所述进料盖板的顶部还设有输料斗,所述输料斗的出口伸入所述输料口内,所述自动喂料机的上方还设有真空上料机,所述真空上料机与自动喂料机密封连接,所述真空上料机具有用于吸料的吸管。6. A three-station isostatic pressing machine according to claim 1, characterized in that a feed sealing cover plate for sealing the top of the mold assembly is provided at the bottom of the feed cover plate corresponding to the position of the mold assembly, the feed port passes through the feed cover plate and the feed sealing cover plate, a feed hopper is also provided on the top of the feed cover plate, the outlet of the feed hopper extends into the feed port, a vacuum loader is also provided above the automatic feeder, the vacuum loader is sealed and connected to the automatic feeder, and the vacuum loader has a suction pipe for sucking materials. 7.根据权利要求1所述的一种三工位等静压成型机,其特征在于,所述进料装置的下方还设有用于将所述放料空间内的料振实的自动振实装置,所述自动振实装置设置在所述转盘的底部,所述自动振实装置包括振动机外壳和设置在所述振动机外壳内的振动机,所述振动机外壳的顶部设有竖向布置的连接气缸,所述连接气缸的输出端向上设置。7. A three-station isostatic pressing machine according to claim 1, characterized in that an automatic compacting device for compacting the material in the discharge space is also provided below the feeding device, the automatic compacting device is arranged at the bottom of the turntable, the automatic compacting device includes a vibrating machine housing and a vibrator arranged in the vibrating machine housing, a vertically arranged connecting cylinder is provided on the top of the vibrating machine housing, and the output end of the connecting cylinder is arranged upward. 8.根据权利要求1所述的一种三工位等静压成型机,其特征在于,所述模具组件包括设置在所述转盘上的模具底座、固定设置在所述模具底座上的内模具、套设在所述内模具外的外模具,所述外模具与所述内模具之间形成所述放料空间。8. A three-station isostatic pressing machine according to claim 1, characterized in that the mold assembly includes a mold base arranged on the turntable, an inner mold fixedly arranged on the mold base, and an outer mold sleeved outside the inner mold, and the discharge space is formed between the outer mold and the inner mold. 9.根据权利要求8所述的一种三工位等静压成型机,其特征在于,所述滑移组件包括竖直布置的滑轨和可在所述滑轨上滑动的滑座以及设置在所述滑轨的顶部用于驱动所述滑座滑动的滑移气缸,所述夹持组件固定设置在所述滑座上,所述夹持组件包括横向设置在所述滑座上的双向气缸,所述双向气缸的两侧的输出端均连接有用于夹持所述外模具的夹板,所述夹板远离所述双向气缸的一端为圆弧状。9. A three-station isostatic pressing machine according to claim 8, characterized in that the sliding assembly includes a vertically arranged slide rail and a slide seat that can slide on the slide rail, and a sliding cylinder arranged on the top of the slide rail for driving the slide seat to slide, the clamping assembly is fixedly arranged on the slide seat, and the clamping assembly includes a bidirectional cylinder laterally arranged on the slide seat, the output ends on both sides of the bidirectional cylinder are connected to a clamping plate for clamping the outer mold, and the end of the clamping plate away from the bidirectional cylinder is arc-shaped. 10.根据权利要求9所述的一种三工位等静压成型机,其特征在于,所述夹持组件设有两组,所述滑轨上对应两组所述夹持组件的位置分别设有两个所述滑座,两组所述夹持组件之间的距离小于或等于所述外模具的高度。10. A three-station isostatic pressing machine according to claim 9, characterized in that the clamping components are provided with two groups, two slide seats are respectively provided at positions on the slide rail corresponding to the two groups of the clamping components, and the distance between the two groups of the clamping components is less than or equal to the height of the outer mold.
CN202323401383.7U 2023-12-13 2023-12-13 Three-station isostatic pressing forming machine Active CN221717935U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120206877A (en) * 2025-05-29 2025-06-27 山西鸿煷机械设备股份有限公司 A dry bag isostatic press

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120206877A (en) * 2025-05-29 2025-06-27 山西鸿煷机械设备股份有限公司 A dry bag isostatic press
CN120206877B (en) * 2025-05-29 2025-10-17 山西鸿煷机械设备股份有限公司 Dry bag type isostatic pressing machine

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