CN221717718U - A surface exhaust device for injection mold - Google Patents
A surface exhaust device for injection mold Download PDFInfo
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- CN221717718U CN221717718U CN202420204566.5U CN202420204566U CN221717718U CN 221717718 U CN221717718 U CN 221717718U CN 202420204566 U CN202420204566 U CN 202420204566U CN 221717718 U CN221717718 U CN 221717718U
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- 238000002347 injection Methods 0.000 title claims abstract description 21
- 239000007924 injection Substances 0.000 title claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 2
- 230000001360 synchronised effect Effects 0.000 description 18
- 238000001746 injection moulding Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本实用新型提供一种注塑模具面状排气装置,涉及注塑模具技术领域,包括下安装座和上安装座,下安装座的底部安装有底座,且下安装座的顶部四角均竖直安装有支撑柱,若干支撑柱的顶端与上安装座相互连接,上安装座的顶部安装有气缸,且气缸的底端连接有上模座,下安装座的内部设有模腔,且上模座与模腔相互卡合,下安装座的内部在模腔的两侧均等距离设有若干排气孔,且下安装座的内部在模腔的底部设有移动槽,移动槽的内部设有排气机构,且排气机构包括一对蜗轮。该实用新型,结构简单合理,设计新颖,操作简单便捷,有效对模腔内多余的空气进行排出,提高零件成型的品质,具有较高的实用价值。
The utility model provides a surface exhaust device for an injection mold, which relates to the technical field of injection molds, and includes a lower mounting seat and an upper mounting seat, wherein a base is installed at the bottom of the lower mounting seat, and support columns are vertically installed at the four corners of the top of the lower mounting seat, and the tops of several support columns are interconnected with the upper mounting seat, and a cylinder is installed at the top of the upper mounting seat, and the bottom of the cylinder is connected with an upper mold seat, and a mold cavity is arranged inside the lower mounting seat, and the upper mold seat and the mold cavity are engaged with each other, and several exhaust holes are evenly arranged on both sides of the mold cavity inside the lower mounting seat, and a movable groove is arranged at the bottom of the mold cavity inside the lower mounting seat, and an exhaust mechanism is arranged inside the movable groove, and the exhaust mechanism includes a pair of worm gears. The utility model has a simple and reasonable structure, a novel design, and is simple and convenient to operate, and can effectively exhaust the excess air in the mold cavity, improve the quality of part molding, and has a high practical value.
Description
技术领域Technical Field
本实用新型属于注塑模具技术领域,更具体地说,特别涉及一种注塑模具面状排气装置。The utility model belongs to the technical field of injection molds, and more specifically, particularly relates to a surface exhaust device for an injection mold.
背景技术Background Art
注塑模具是一种生产塑胶制品的工具;也是赋予塑胶制品完整结构和精确尺寸的工具;注塑成型是批量生产某些形状复杂部件时用到的一种加工方法,具体指将受热融化的塑料由注塑机高压射入模腔,经冷却固化后,得到成形品。An injection mold is a tool for producing plastic products; it is also a tool that gives plastic products a complete structure and precise dimensions; injection molding is a processing method used in mass production of certain parts with complex shapes. Specifically, it refers to the process of injecting heated and molten plastic into the mold cavity under high pressure by an injection molding machine, and obtaining a molded product after cooling and solidification.
基于上述,本发明人发现存在以下问题:现在的注塑过程中,需进行注胶作业,在胶体注入到模具型腔中的同时,将模具型腔内的空气排出,由于注塑的压力极大,因此,空气难以从模具型腔中快速排出,使得分型面胀开,从而造成成形的零件产生飞边,甚至由于气压过大造成模具破裂。Based on the above, the inventors have discovered the following problems: In the current injection molding process, a glue injection operation is required. When the glue is injected into the mold cavity, the air in the mold cavity is discharged. Due to the extremely high pressure of injection molding, it is difficult for the air to be discharged quickly from the mold cavity, causing the parting surface to expand, thereby causing flash on the molded parts, and even causing the mold to rupture due to excessive air pressure.
于是,有鉴于此,针对现有的结构及缺失予以研究改良,提供一种注塑模具面状排气装置,以期达到更具有更加实用价值性的目的。Therefore, in view of this, the existing structure and defects are studied and improved, and an injection mold surface exhaust device is provided to achieve a more practical purpose.
实用新型内容Utility Model Content
为了解决上述技术问题,本实用新型提供一种注塑模具面状排气装置,以解决现在的背景技术的问题。In order to solve the above technical problems, the utility model provides a planar exhaust device for an injection mold to solve the problems of the current background technology.
本实用新型注塑模具面状排气装置的目的与功效,由以下具体技术手段所达成:The purpose and effect of the surface exhaust device for injection mold of the utility model are achieved by the following specific technical means:
一种注塑模具面状排气装置,包括下安装座和上安装座,所述下安装座的底部安装有底座,且所述下安装座的顶部四角均竖直安装有支撑柱,若干所述支撑柱的顶端与上安装座相互连接,所述上安装座的顶部安装有气缸,且所述气缸的底端连接有上模座,所述下安装座的内部设有模腔,且所述上模座与模腔相互卡合,所述下安装座的内部在模腔的两侧均等距离设有若干排气孔,且所述下安装座的内部在模腔的底部设有移动槽,所述移动槽的内部设有排气机构,且所述排气机构包括一对蜗轮。A surface exhaust device for an injection mold comprises a lower mounting seat and an upper mounting seat, wherein a base is mounted on the bottom of the lower mounting seat, and support columns are vertically mounted on the four corners of the top of the lower mounting seat, and the top ends of several of the support columns are interconnected with the upper mounting seat, a cylinder is mounted on the top of the upper mounting seat, and the bottom end of the cylinder is connected to an upper mold seat, a mold cavity is arranged inside the lower mounting seat, and the upper mold seat and the mold cavity are engaged with each other, a plurality of exhaust holes are evenly spaced on both sides of the mold cavity inside the lower mounting seat, and a movable groove is arranged inside the lower mounting seat at the bottom of the mold cavity, an exhaust mechanism is arranged inside the movable groove, and the exhaust mechanism comprises a pair of worm gears.
进一步的,所述移动槽的内部两侧安装有一对蜗杆,所述下安装座的外部一侧通过固定板安装有电机,且所述电机的输出端与其中一个蜗杆传动连接。Furthermore, a pair of worms are installed on both sides of the interior of the movable groove, a motor is installed on the outer side of the lower mounting seat through a fixed plate, and the output end of the motor is transmission-connected to one of the worms.
进一步的,所述移动槽的内部两侧均连接有一对转轴,且一对所述转轴的两端均与移动槽的内壁相互连接,一对所述转轴的外部均套设有一对蜗轮,且所述蜗轮与蜗杆相互啮合。Furthermore, a pair of rotating shafts are connected to both sides of the interior of the movable groove, and both ends of the pair of rotating shafts are interconnected with the inner wall of the movable groove, and a pair of worm gears are sleeved on the exterior of the pair of rotating shafts, and the worm gears and the worm are meshed with each other.
进一步的,所述模腔的内部两侧均滑动安装有排气块,且一对所述排气块均为梯形,一对所述排气块的底部均连接有齿条,且所述蜗轮与齿条相互啮合。Furthermore, exhaust blocks are slidably installed on both sides of the interior of the mold cavity, and a pair of the exhaust blocks are both trapezoidal, and the bottoms of the pair of exhaust blocks are connected to racks, and the worm gear and the racks are meshed with each other.
进一步的,一对所述蜗杆的外部均套设有同步轮,且一对所述同步轮之间连接有同步带。Furthermore, a pair of worm gears are sleeved with synchronous wheels on their exteriors, and a synchronous belt is connected between the pair of synchronous wheels.
进一步的,一对所述排气块的顶部均连接有滑杆,所述下安装座的顶部两侧均安装有连接块,且一对所述滑杆的内部两侧均插设有限位杆,所述限位杆的两端均与连接块相互连接。Furthermore, a pair of the exhaust blocks are connected to the top with a slide rod, the top of the lower mounting seat is installed with connecting blocks on both sides, and the inner sides of the pair of slide rods are inserted with limit rods, and both ends of the limit rods are connected to the connecting blocks.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
该种注塑模具面状排气装置,通过模腔、排气孔、排气块、移动槽、蜗杆、蜗轮、齿条、同步轮、同步带和滑杆的配合使用,在对零件进行注塑成型时,把热融化的塑料由注塑机高压射入模腔内,然后启动电机,使电机带动其中一个蜗杆和同步轮进行转动,同步轮和同步带的配合,使一对蜗杆进行同时转动,且一对蜗杆的表面设有一组相反的蜗纹,可以带动一对蜗轮进行转动,在蜗轮进行转动时,蜗轮与齿条相互啮合,可以使齿条带动排气块向两侧移动,因为排气块的顶部一侧为倾斜状,空气通过排气孔排出下安装座,之后启动气缸,使气缸带动上模座向下移动,使上模座与模腔相互卡合,对热熔后的原料进行压缩成型,得到成型的零件,通过设有滑杆和限位杆的配合,在一对排气块进行移动时,可以对排气块的移动进行支撑和平衡;本实用新型,结构简单合理,设计新颖,操作简单便捷,有效对模腔内多余的空气进行排出,提高零件成型的品质,具有较高的实用价值。This type of injection mold surface exhaust device is used in conjunction with a mold cavity, an exhaust hole, an exhaust block, a movable groove, a worm, a worm wheel, a rack, a synchronous wheel, a synchronous belt and a slide rod. When the parts are injection molded, the hot melted plastic is injected into the mold cavity by the injection molding machine at high pressure, and then the motor is started to drive one of the worms and the synchronous wheel to rotate. The synchronous wheel and the synchronous belt cooperate to make a pair of worms rotate at the same time, and the surface of the pair of worms is provided with a group of opposite spiral patterns, which can drive a pair of worm wheels to rotate. When the worm wheels rotate, the worm wheels and the racks mesh with each other, so that the racks can drive the exhaust. The air block moves to both sides. Because one side of the top of the exhaust block is inclined, the air is discharged from the lower mounting seat through the exhaust hole. Then the cylinder is started to drive the upper mold seat to move downward, so that the upper mold seat and the mold cavity are engaged with each other, and the hot-melt raw material is compressed and formed to obtain a formed part. By cooperating with a sliding rod and a limit rod, the movement of the exhaust block can be supported and balanced when a pair of exhaust blocks move. The utility model has a simple and reasonable structure, a novel design, and is simple and convenient to operate. It can effectively exhaust the excess air in the mold cavity, improve the quality of part molding, and has high practical value.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的立体示意图。Fig. 1 is a three-dimensional schematic diagram of the utility model.
图2是本实用新型的排气块立体示意图。FIG. 2 is a perspective schematic diagram of the exhaust block of the present utility model.
图3是本实用新型的下安装座平面剖视示意图。FIG3 is a schematic plan cross-sectional view of the lower mounting seat of the present invention.
图中,部件名称与附图编号的对应关系为:In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
1001、下安装座;1002、支撑柱;1003、上安装座;1004、底座;1005、气缸;1006、上模座;2001、模腔;2002、排气孔;2003、排气块;2004、移动槽;2005、电机;2006、蜗杆;2007、蜗轮;2008、转轴;2009、齿条;2010、同步轮;2011、同步带;2012、滑杆;2013、限位杆;2014、连接块。1001, lower mounting seat; 1002, support column; 1003, upper mounting seat; 1004, base; 1005, cylinder; 1006, upper mold seat; 2001, mold cavity; 2002, exhaust hole; 2003, exhaust block; 2004, movable groove; 2005, motor; 2006, worm; 2007, worm wheel; 2008, rotating shaft; 2009, rack; 2010, synchronous wheel; 2011, synchronous belt; 2012, sliding rod; 2013, limit rod; 2014, connecting block.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
实施例:Example:
如附图1至附图3所示:As shown in Figures 1 to 3:
本实用新型提供一种注塑模具面状排气装置,包括下安装座1001和上安装座1003,所述下安装座1001的底部安装有底座1004,且所述下安装座1001的顶部四角均竖直安装有支撑柱1002,若干所述支撑柱1002的顶端与上安装座1003相互连接,所述上安装座1003的顶部安装有气缸1005,且所述气缸1005的底端连接有上模座1006,所述下安装座1001的内部设有模腔2001,且所述上模座1006与模腔2001相互卡合,所述下安装座1001的内部在模腔2001的两侧均等距离设有若干排气孔2002,且所述下安装座1001的内部在模腔2001的底部设有移动槽2004,所述移动槽2004的内部设有排气机构,且所述排气机构包括一对蜗轮2007。The utility model provides a surface exhaust device for an injection mold, comprising a lower mounting seat 1001 and an upper mounting seat 1003, wherein a base 1004 is installed at the bottom of the lower mounting seat 1001, and support columns 1002 are vertically installed at the four corners of the top of the lower mounting seat 1001, and the tops of several support columns 1002 are connected to the upper mounting seat 1003, and a cylinder 1005 is installed at the top of the upper mounting seat 1003, and the bottom end of the cylinder 1005 is connected to the upper The mold base 1006, the interior of the lower mounting seat 1001 is provided with a mold cavity 2001, and the upper mold base 1006 and the mold cavity 2001 are engaged with each other, the interior of the lower mounting seat 1001 is provided with a plurality of exhaust holes 2002 at equal distances on both sides of the mold cavity 2001, and the interior of the lower mounting seat 1001 is provided with a movable groove 2004 at the bottom of the mold cavity 2001, the interior of the movable groove 2004 is provided with an exhaust mechanism, and the exhaust mechanism includes a pair of worm gears 2007.
其中,移动槽2004的内部两侧安装有一对蜗杆2006,所述下安装座1001的外部一侧通过固定板安装有电机2005,且所述电机2005的输出端与其中一个蜗杆2006传动连接,通过安装有蜗杆2006,且一对蜗杆2006的表面设有一组相反的蜗纹,可以带动一对蜗轮2007进行相反的转动。Among them, a pair of worm gears 2006 are installed on both sides of the inside of the movable groove 2004, and a motor 2005 is installed on the outer side of the lower mounting seat 1001 through a fixed plate, and the output end of the motor 2005 is transmission-connected to one of the worm gears 2006. By installing the worm gears 2006 and providing a group of opposite spiral patterns on the surface of a pair of worm gears 2006, a pair of worm wheels 2007 can be driven to rotate in opposite directions.
其中,移动槽2004的内部两侧均连接有一对转轴2008,且一对所述转轴2008的两端均与移动槽2004的内壁相互连接,一对所述转轴2008的外部均套设有一对蜗轮2007,且所述蜗轮2007与蜗杆2006相互啮合。Among them, a pair of rotating shafts 2008 are connected to both sides of the inside of the movable groove 2004, and the two ends of the pair of rotating shafts 2008 are interconnected with the inner wall of the movable groove 2004, and a pair of worm gears 2007 are sleeved on the outside of the pair of rotating shafts 2008, and the worm gears 2007 are meshed with the worm 2006.
其中,模腔2001的内部两侧均滑动安装有排气块2003,且一对所述排气块2003均为梯形,一对所述排气块2003的底部均连接有齿条2009,且所述蜗轮2007与齿条2009相互啮合,通过安装有齿条2009,在蜗轮2007进行转动时,可以使齿条2009带动排气块2003进行移动。Among them, exhaust blocks 2003 are slidably installed on both sides of the inside of the mold cavity 2001, and a pair of the exhaust blocks 2003 are both trapezoidal, and the bottoms of the pair of exhaust blocks 2003 are connected with racks 2009, and the worm gear 2007 and the rack 2009 are meshed with each other. By installing the rack 2009, when the worm gear 2007 rotates, the rack 2009 can drive the exhaust blocks 2003 to move.
其中,一对蜗杆2006的外部均套设有同步轮2010,且一对所述同步轮2010之间连接有同步带2011,通过设有同步带2011,可以带动一对蜗杆2006进行同时转动。The outer parts of the pair of worm gears 2006 are both sleeved with synchronous wheels 2010 , and a synchronous belt 2011 is connected between the pair of synchronous wheels 2010 . The synchronous belt 2011 can drive the pair of worm gears 2006 to rotate simultaneously.
其中,一对排气块2003的顶部均连接有滑杆2012,所述下安装座1001的顶部两侧均安装有连接块2014,且一对所述滑杆2012的内部两侧均插设有限位杆2013,所述限位杆2013的两端均与连接块2014相互连接,通过设有滑杆2012和限位杆2013的配合,在一对排气块2003进行移动时,可以对排气块2003的移动进行支撑和平衡。Among them, the tops of a pair of exhaust blocks 2003 are connected with sliding rods 2012, and connecting blocks 2014 are installed on both sides of the top of the lower mounting seat 1001, and limiting rods 2013 are inserted on both sides of the inside of the pair of sliding rods 2012, and both ends of the limiting rods 2013 are interconnected with the connecting blocks 2014. By cooperating with the sliding rods 2012 and the limiting rods 2013, when a pair of exhaust blocks 2003 move, the movement of the exhaust blocks 2003 can be supported and balanced.
本实施例的具体使用方式与作用:The specific usage and function of this embodiment are as follows:
在使用该种产品时,首先,检测该产品的连接处是否紧固,在确保完好之后在对零件进行注塑成型时,把热融化的塑料由注塑机高压射入模腔2001内,然后启动电机2005,使电机2005带动其中一个蜗杆2006和同步轮2010进行转动,同步轮2010和同步带2011的配合,使一对蜗杆2006进行同时转动,且一对蜗杆2006的表面设有一组相反的蜗纹,可以带动一对蜗轮2007进行相反的转动,在蜗轮2007进行转动时,蜗轮2007与齿条2009相互啮合,可以使齿条2009带动排气块2003向两侧移动,因为排气块2003的顶部一侧为倾斜状,空气通过排气孔2002排出下安装座1001,之后启动气缸1005,使气缸1005带动上模座1006向下移动,使上模座1006与模腔2001相互卡合,对热熔后的原料进行压缩成型,得到成型的零件,通过设有滑杆2012和限位杆2013的配合,在一对排气块2003进行移动时,可以对排气块2003的移动进行支撑和平衡。When using this product, first check whether the connection of the product is tight. After ensuring that it is intact, when the parts are injection molded, the hot melted plastic is injected into the mold cavity 2001 by the injection molding machine at high pressure, and then the motor 2005 is started, so that the motor 2005 drives one of the worms 2006 and the synchronous wheel 2010 to rotate. The cooperation of the synchronous wheel 2010 and the synchronous belt 2011 makes the pair of worms 2006 rotate at the same time, and the surface of the pair of worms 2006 is provided with a group of opposite spiral patterns, which can drive a pair of worm wheels 2007 to rotate in the opposite direction. When the worm wheels 2007 rotate, the worm wheels 2007 and the synchronous belt 2011 are connected. The racks 2009 mesh with each other, so that the racks 2009 can drive the exhaust block 2003 to move to both sides. Because the top side of the exhaust block 2003 is inclined, the air is discharged from the lower mounting seat 1001 through the exhaust hole 2002, and then the cylinder 1005 is started to drive the upper mold base 1006 to move downward, so that the upper mold base 1006 and the mold cavity 2001 are engaged with each other, and the hot-melt raw materials are compressed and molded to obtain molded parts. By cooperating with the sliding rod 2012 and the limiting rod 2013, when a pair of exhaust blocks 2003 move, the movement of the exhaust blocks 2003 can be supported and balanced.
本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.
Claims (6)
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| CN202420204566.5U CN221717718U (en) | 2024-01-26 | 2024-01-26 | A surface exhaust device for injection mold |
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| CN202420204566.5U CN221717718U (en) | 2024-01-26 | 2024-01-26 | A surface exhaust device for injection mold |
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| CN202420204566.5U Active CN221717718U (en) | 2024-01-26 | 2024-01-26 | A surface exhaust device for injection mold |
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| Country | Link |
|---|---|
| CN (1) | CN221717718U (en) |
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