CN221716831U - Maintenance support frame for fuel injection pump - Google Patents
Maintenance support frame for fuel injection pump Download PDFInfo
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- CN221716831U CN221716831U CN202420088024.6U CN202420088024U CN221716831U CN 221716831 U CN221716831 U CN 221716831U CN 202420088024 U CN202420088024 U CN 202420088024U CN 221716831 U CN221716831 U CN 221716831U
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- 238000012423 maintenance Methods 0.000 title claims abstract description 43
- 238000002347 injection Methods 0.000 title claims abstract description 38
- 239000007924 injection Substances 0.000 title claims abstract description 38
- 239000000446 fuel Substances 0.000 title claims description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 230000008439 repair process Effects 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 abstract description 18
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Fuel-Injection Apparatus (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及一种维修工装技术领域,特别是涉及一种喷油泵维修支撑架。The utility model relates to the technical field of maintenance tooling, in particular to a fuel injection pump maintenance support frame.
背景技术Background Art
喷油泵是汽车柴油机上的一个重要组成部分。喷油泵总成通常是由喷油泵、调速器等部件安装在一起组成的一个整体。其中调速器是保障柴油机的低速运转和对最高转速的限制,确保喷射量与转速之间保持一定关系的部件。而喷油泵则是柴油机最重要的部件,被视为柴油发动机的“心脏”部件,它一旦出问题会使整个柴油机工作失常。The fuel injection pump is an important part of the automobile diesel engine. The fuel injection pump assembly is usually composed of the fuel injection pump, the speed governor and other components installed together to form a whole. The speed governor is a component that ensures the low-speed operation of the diesel engine and limits the maximum speed, ensuring that the injection amount and the speed maintain a certain relationship. The fuel injection pump is the most important component of the diesel engine and is regarded as the "heart" of the diesel engine. Once it has a problem, the entire diesel engine will malfunction.
目前是工人对喷油泵进行维修时一般都是采用人工搬运或者用起重机将喷油泵搬运到工作台上,因喷油泵的重量较大,维修人员在工作时很难对喷油泵的位置进行调节,操作费时费力,而且存在安全隐患;另外,维修完喷油泵时需要对喷油泵进行及时清理时又需要移动至清理台面,来回移动既耽误时间又影响工作效率。At present, when workers repair fuel injection pumps, they usually carry the fuel injection pumps to the workbench manually or by crane. Due to the heavy weight of the fuel injection pumps, it is difficult for maintenance personnel to adjust the position of the fuel injection pumps during work, and the operation is time-consuming and laborious, and there are safety hazards. In addition, when the fuel injection pumps are repaired, they need to be cleaned in time and moved to the cleaning table. Moving back and forth not only wastes time but also affects work efficiency.
实用新型内容Utility Model Content
本实用新型一种喷油泵维修支撑架,以解决上述背景技术中提出的问题。The utility model discloses a fuel injection pump maintenance support frame to solve the problems raised in the above background technology.
为解决上述技术问题,本实用新型采用的一个技术方案是:一种喷油泵维修支撑架,一种喷油泵维修支撑架包括In order to solve the above technical problems, a technical solution adopted by the utility model is: a fuel injection pump maintenance support frame, a fuel injection pump maintenance support frame includes
支撑梁,支撑梁的底部固定连接有支腿,支腿的数量有四个,四个支腿呈矩形阵列分布在支撑梁的底部,支腿的侧边固定连接有固定板;A support beam, wherein the bottom of the support beam is fixedly connected with a support leg, the number of the support legs is four, the four support legs are distributed in a rectangular array at the bottom of the support beam, and the sides of the support legs are fixedly connected with a fixing plate;
锁紧机构,锁紧机构固定连接在卷扬机的底部。The locking mechanism is fixedly connected to the bottom of the winch.
优选地,所述支撑梁的顶部分别设置有维修台和清理台,支撑梁的顶部设置有导轨,且导轨贯穿维修台和清理台。Preferably, a maintenance platform and a cleaning platform are respectively provided on the top of the support beam, and a guide rail is provided on the top of the support beam, and the guide rail runs through the maintenance platform and the cleaning platform.
优选地,所述导轨的内部滑动连接有滚轮,滚轮的数量有四个,四个滚轮呈矩形阵列固定连接在托板的底部。Preferably, the guide rail is internally slidably connected with rollers, and there are four rollers, which are fixedly connected to the bottom of the support plate in a rectangular array.
优选地,所述托板的底部固定连接有套筒,套筒的数量有两个,两个套筒呈轴对称分布在托板的底部,套筒的内部固定连接有液压杆,液压杆贯穿支撑梁与固定板相固定。Preferably, a sleeve is fixedly connected to the bottom of the support plate, there are two sleeves, and the two sleeves are axially symmetrically distributed at the bottom of the support plate. A hydraulic rod is fixedly connected inside the sleeve, and the hydraulic rod passes through the support beam and is fixed to the fixed plate.
优选地,所述支撑梁的顶部两侧固定连接有支撑柱,支撑柱的顶部固定连接有顶板,顶板的顶部设置有卷扬机,且卷扬机的数量有两个。Preferably, support columns are fixedly connected to both sides of the top of the support beam, a top plate is fixedly connected to the top of the support column, a winch is arranged on the top of the top plate, and there are two winches.
优选地,所述锁紧机构包括固定连接在卷扬机底部的吊耳,吊耳固定连接在固定框的两侧,且固定框正对于维修台的顶部。Preferably, the locking mechanism comprises a lifting lug fixedly connected to the bottom of the winch, the lifting lug is fixedly connected to two sides of the fixing frame, and the fixing frame is directly opposite to the top of the maintenance platform.
优选地,所述固定框的侧边设置有多个螺栓,螺栓的顶部设置有固定夹具,且固定夹具能够调节固定角度。Preferably, a plurality of bolts are provided on the side of the fixing frame, a fixing clamp is provided on the top of the bolts, and the fixing clamp can adjust the fixing angle.
本实用新型的有益效果如下:通过导轨和锁紧机构的设置,支撑梁的顶部分别设置了维修台和清理台,导轨内部的滑轮可以带动托板移动,从而可以对喷油泵在维修台和清理台来回切换,方便了维修工人和清理工人的维修和清理,节约了来回搬运的时间,提高了工作效率,锁紧机构上的螺栓通过拧动可以调节固定夹具的距离,从而可以对喷油泵进行固定,而固定夹具也是可以调节角度的,从而不会因为喷油泵有斜角的位置无法固定紧,而导致维修工人在维修时有安全隐患。The beneficial effects of the utility model are as follows: through the arrangement of the guide rail and the locking mechanism, a maintenance platform and a cleaning platform are respectively arranged on the top of the support beam, and the pulley inside the guide rail can drive the pallet to move, so that the fuel injection pump can be switched back and forth between the maintenance platform and the cleaning platform, which is convenient for the maintenance and cleaning of the maintenance workers and the cleaning workers, saves the time of carrying back and forth, and improves the work efficiency. The bolts on the locking mechanism can be turned to adjust the distance of the fixing clamp, so that the fuel injection pump can be fixed, and the fixing clamp can also be adjusted in angle, so that there will be no safety hazards for the maintenance workers during maintenance due to the inability to fix the fuel injection pump at an angle.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本实用新型作进一步说明:The utility model is further described below in conjunction with the accompanying drawings:
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的正面解剖示意图;Fig. 2 is a front anatomical schematic diagram of the utility model;
图3为本实用新型的侧面解剖示意图;FIG3 is a side anatomical schematic diagram of the present invention;
图4为本实用新型的锁紧机构示意图。FIG. 4 is a schematic diagram of the locking mechanism of the present invention.
图中:1、支撑梁;2、支腿;3、固定板;4、液压杆;5、支撑柱;6、顶板;7、导轨;8、维修台;9、清理台;10、托板;1001、套筒;1002、滚轮;11、锁紧机构;1101、固定框;1102、吊耳;1103、螺栓;1104、固定夹具;12、卷扬机。In the figure: 1. support beam; 2. support leg; 3. fixing plate; 4. hydraulic rod; 5. support column; 6. top plate; 7. guide rail; 8. maintenance table; 9. cleaning table; 10. support plate; 1001. sleeve; 1002. roller; 11. locking mechanism; 1101. fixing frame; 1102. lifting ear; 1103. bolt; 1104. fixing fixture; 12. winch.
具体实施方式DETAILED DESCRIPTION
为了更清楚的阐释本实用新型的整体构思,下面再结合说明书附图以示例的方式进行详细说明。In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.
需说明,在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用其他不同于在此描述的其他方式来实施,因此,本实用新型的保护范围并不受下面公开的具体实施例的限制。It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
另外,在本实用新型的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。但注明直接连接则说明连接地两个主体之间并不通过过度结构构建连接关系,只通过连接结构相连形成一个整体。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
请参阅图1至图4,本实用新型提供一种技术方案:一种喷油泵维修支撑架,一种喷油泵维修支撑架包括Please refer to Figures 1 to 4. The utility model provides a technical solution: a fuel injection pump maintenance support frame, a fuel injection pump maintenance support frame includes
支撑梁1,支撑梁1的底部固定连接有支腿2,支腿2的数量有四个,四个支腿2呈矩形阵列分布在支撑梁1的底部,支腿2的侧边固定连接有固定板3;A support beam 1, the bottom of the support beam 1 is fixedly connected with a support leg 2, the number of the support legs 2 is four, the four support legs 2 are distributed in a rectangular array at the bottom of the support beam 1, and the side of the support leg 2 is fixedly connected with a fixing plate 3;
锁紧机构11,锁紧机构11固定连接在卷扬机12的底部。The locking mechanism 11 is fixedly connected to the bottom of the winch 12 .
支撑梁1的顶部分别设置有维修台8和清理台9,支撑梁1的顶部设置有导轨7,且导轨7贯穿维修台8和清理台9。A maintenance platform 8 and a cleaning platform 9 are respectively arranged on the top of the support beam 1 . A guide rail 7 is arranged on the top of the support beam 1 , and the guide rail 7 passes through the maintenance platform 8 and the cleaning platform 9 .
导轨7的内部滑动连接有滚轮1002,滚轮1002的数量有四个,四个滚轮1002呈矩形阵列固定连接在托板10的底部。The guide rail 7 is internally slidably connected with rollers 1002 . There are four rollers 1002 . The four rollers 1002 are fixedly connected to the bottom of the support plate 10 in a rectangular array.
托板10的底部固定连接有套筒1001,套筒1001的数量有两个,两个套筒1001呈轴对称分布在托板10的底部,套筒1001的内部固定连接有液压杆4,液压杆4贯穿支撑梁1与固定板3相固定。A sleeve 1001 is fixedly connected to the bottom of the support plate 10. There are two sleeves 1001. The two sleeves 1001 are axially symmetrically distributed at the bottom of the support plate 10. A hydraulic rod 4 is fixedly connected inside the sleeve 1001. The hydraulic rod 4 passes through the support beam 1 and is fixed to the fixed plate 3.
支撑梁1的顶部两侧固定连接有支撑柱5,支撑柱5的顶部固定连接有顶板6,顶板6的顶部设置有卷扬机12,且卷扬机12的数量有两个。Support columns 5 are fixedly connected to both sides of the top of the support beam 1 , a top plate 6 is fixedly connected to the top of the support column 5 , a winch 12 is arranged on the top of the top plate 6 , and there are two winches 12 .
锁紧机构11包括固定连接在卷扬机12底部的吊耳1102,吊耳1102固定连接在固定框1101的两侧,且固定框1101正对于维修台8的顶部。The locking mechanism 11 includes a lifting lug 1102 fixedly connected to the bottom of the winch 12 . The lifting lug 1102 is fixedly connected to both sides of a fixing frame 1101 , and the fixing frame 1101 is directly opposite to the top of the maintenance platform 8 .
固定框1101的侧边设置有多个螺栓1103,螺栓1103的顶部设置有固定夹具1104,且固定夹具1104能够调节固定角度。A plurality of bolts 1103 are disposed on the side of the fixing frame 1101 , a fixing clamp 1104 is disposed on the top of the bolt 1103 , and the fixing clamp 1104 can adjust the fixing angle.
本实用新型在使用时,维修工人首先将喷油泵放置在固定框1101的内部,通过调节固定夹具1104,使之固定夹具1104与喷油泵能够相贴合,然后拧动多个螺栓1103,使固定夹具1104将喷油泵固定紧,然后调节液压杆4来调节托板10的高度,从而方便维修人员维修,维修过程中如需要对喷油泵进行角度条件,可以通过启动卷扬机12带动吊耳1102进行角度调节,维修结束后液压杆4缩短,液压杆4脱离套筒1001,从而方便托板10底部的滚轮1002能过在导轨7内部滑动,方便将托板10移出维修台8进入到清理台9内,方便了清理工人对喷油泵进行清理,此装置方便了维修工人和清理工人的维修和清理,节约了来回搬运的时间,提高了工作效率,且固定夹具1104角度的条件,保护了维修工人不会因为喷油泵有斜角的位置无法固定紧,从而产生安全隐患。When the utility model is in use, the maintenance worker first places the fuel injection pump inside the fixing frame 1101, adjusts the fixing clamp 1104 so that the fixing clamp 1104 and the fuel injection pump can fit together, then screws a plurality of bolts 1103 so that the fixing clamp 1104 can fix the fuel injection pump tightly, and then adjusts the hydraulic rod 4 to adjust the height of the support plate 10, so as to facilitate maintenance by the maintenance personnel. If the fuel injection pump needs to be adjusted in angle during the maintenance process, the angle can be adjusted by starting the winch 12 to drive the lifting lug 1102. After the maintenance is completed, The hydraulic rod 4 is shortened and separated from the sleeve 1001, so that the roller 1002 at the bottom of the pallet 10 can slide inside the guide rail 7, and the pallet 10 can be moved out of the maintenance table 8 and into the cleaning table 9, which is convenient for the cleaning workers to clean the fuel injection pump. This device facilitates the maintenance and cleaning of the maintenance workers and the cleaning workers, saves the time of carrying back and forth, and improves the work efficiency. The angle condition of the fixing fixture 1104 protects the maintenance workers from the safety hazards caused by the inability to fix the fuel injection pump at an angle.
所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本实用新型的范围(包括权利要求)被限于这些例子;在本实用新型的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本实用新型的不同方面的许多其它变化,为了简明它们没有在细节中提供。Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
本实用新型旨在涵盖落入所附权利要求的宽泛范围之内的所有这样的替换、修改和变型。因此,凡在本实用新型的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
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| CN202420088024.6U CN221716831U (en) | 2024-01-15 | 2024-01-15 | Maintenance support frame for fuel injection pump |
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