CN221716760U - A photovoltaic module frame assembly machine clamp block adjustment device - Google Patents
A photovoltaic module frame assembly machine clamp block adjustment device Download PDFInfo
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Abstract
本实用新型公开一种光伏组件装框机夹块调节装置,涉及光伏组件生产设备领域,包括:基座,基座的一侧设置有气缸,夹块包括固定部和移动部,夹爪与基座滑动连接,驱动机构的输出端贯穿固定部并与移动部固定连接,驱动机构的底部与基座滑动连接,驱动机构与气缸的输出端固定连接,同步连杆的两端分别与夹爪、驱动机构固定连接。气缸能够带动驱动机构和夹块同步移动,实现原有的气缸带动夹块移动的功能,驱动机构可以在夹爪和气缸保持不动的条件下单独调节夹块的位置,一方面可以与气缸协同作用精确调节夹块的位置,另一方面也可以在应对尺寸变化不大的光伏组件边框时,仅通过驱动机构调节夹块位置实现适配,降低了操作难度,提高了工作效率。
The utility model discloses a clamping block adjustment device for a photovoltaic module frame framing machine, which relates to the field of photovoltaic module production equipment, including: a base, a cylinder is arranged on one side of the base, the clamping block includes a fixed part and a moving part, the clamping claw is slidably connected to the base, the output end of the driving mechanism passes through the fixed part and is fixedly connected to the moving part, the bottom of the driving mechanism is slidably connected to the base, the driving mechanism is fixedly connected to the output end of the cylinder, and the two ends of the synchronous connecting rod are respectively fixedly connected to the clamping claw and the driving mechanism. The cylinder can drive the driving mechanism and the clamping block to move synchronously, realizing the original function of the cylinder driving the clamping block to move, and the driving mechanism can adjust the position of the clamping block separately under the condition that the clamping claw and the cylinder remain stationary. On the one hand, it can cooperate with the cylinder to accurately adjust the position of the clamping block, and on the other hand, when dealing with the photovoltaic module frame with little size change, it can only adjust the position of the clamping block by the driving mechanism to achieve adaptation, thereby reducing the difficulty of operation and improving work efficiency.
Description
技术领域Technical Field
本实用新型涉及光伏组件生产设备领域,特别是涉及一种光伏组件装框机夹块调节装置。The utility model relates to the field of photovoltaic component production equipment, in particular to a clamping block adjusting device for a photovoltaic component framing machine.
背景技术Background Art
光伏组件装框机用于光伏组件边框安装,光伏组件装框机具有夹爪,夹爪上配置夹块,光伏组件装框机通过夹爪和夹块实现边光伏组件边框定位、夹持和安装。The photovoltaic module framing machine is used for installing the photovoltaic module frame. The photovoltaic module framing machine has a clamping claw, and a clamping block is arranged on the clamping claw. The photovoltaic module framing machine realizes the positioning, clamping and installation of the photovoltaic module frame through the clamping claw and the clamping block.
为实现对多种尺寸的光伏组件边框安装,夹爪通常与气缸的伸缩端连接,通过气缸调节夹爪和夹块的位置,其存在以下问题:对不同尺寸的光伏组件装框时需要重新调节装框机的气缸,整体移动夹爪和夹块,且当光伏组件装框机应对非常规尺寸边框时,即使调节气缸也无法满足边框安装要求,此时还需要对夹块进行更换,操作十分不便,影响整体工作效率。In order to achieve the installation of photovoltaic module frames of various sizes, the clamp is usually connected to the telescopic end of the cylinder, and the position of the clamp and the clamp block is adjusted by the cylinder. There are the following problems: when framing photovoltaic modules of different sizes, the cylinder of the framing machine needs to be readjusted to move the clamp and the clamp block as a whole. Moreover, when the photovoltaic module framing machine is dealing with frames of unconventional sizes, even adjusting the cylinder cannot meet the frame installation requirements. At this time, the clamp block needs to be replaced, which is very inconvenient to operate and affects the overall work efficiency.
有鉴于此,如何提供一种能够解决上述技术问题的光伏组件装框机夹块调节装置,是本领域人员亟需解决的技术问题。In view of this, how to provide a photovoltaic module frame assembly machine clamping block adjustment device that can solve the above-mentioned technical problems is a technical problem that people in this field urgently need to solve.
实用新型内容Utility Model Content
本实用新型的目的是提供一种光伏组件装框机夹块调节装置,以解决现有技术存在的问题。The utility model aims to provide a photovoltaic module frame assembly machine clamp block adjustment device to solve the problems existing in the prior art.
为实现上述目的,本实用新型提供了如下方案:本实用新型提供一种光伏组件装框机夹块调节装置,包括:To achieve the above purpose, the utility model provides the following solution: The utility model provides a photovoltaic module frame assembly machine clamp block adjustment device, including:
基座,所述基座的一侧设置有气缸;A base, one side of which is provided with a cylinder;
夹块,所述夹块包括固定部和移动部,所述固定部与夹爪固定连接,所述夹爪与所述基座沿横向滑动连接;A clamping block, the clamping block comprising a fixed portion and a movable portion, the fixed portion being fixedly connected to the clamping claw, and the clamping claw being slidably connected to the base in a transverse direction;
驱动机构,所述驱动机构的输出端贯穿所述固定部并与所述移动部固定连接,所述驱动机构能够带动所述移动部沿横向移动,所述驱动机构的底部与所述基座沿横向滑动连接,所述驱动机构与所述气缸的输出端固定连接;A driving mechanism, wherein the output end of the driving mechanism passes through the fixed part and is fixedly connected to the moving part, the driving mechanism can drive the moving part to move in a lateral direction, the bottom of the driving mechanism is slidably connected to the base in a lateral direction, and the driving mechanism is fixedly connected to the output end of the cylinder;
同步连杆,所述同步连杆的两端分别与所述夹爪、所述驱动机构固定连接。A synchronous connecting rod, both ends of which are fixedly connected to the clamping claw and the driving mechanism respectively.
进一步的,还包括:Furthermore, it also includes:
滑轨,所述滑轨固定设置在所述基座上并沿横向设置,所述夹块和所述驱动机构的底部均与所述滑轨滑动连接。A slide rail is fixedly arranged on the base and arranged in the transverse direction, and the clamping block and the bottom of the driving mechanism are both slidably connected to the slide rail.
进一步的,所述驱动机构包括:Furthermore, the driving mechanism comprises:
安装座,所述安装座与所述滑轨滑动连接;A mounting seat, the mounting seat being slidably connected to the slide rail;
伸缩电机,所述伸缩电机固定设置于所述安装座上,所述伸缩电机的输出端沿横向贯穿所述固定部并与所述移动部固定连接,所述气缸的输出端与所述安装座和/或所述伸缩电机固定连接。A telescopic motor is fixedly arranged on the mounting seat, an output end of the telescopic motor passes through the fixed part in the transverse direction and is fixedly connected to the moving part, and an output end of the cylinder is fixedly connected to the mounting seat and/or the telescopic motor.
进一步的,还包括:支撑块,所述气缸固定设置于所述支撑块上,所述支撑块靠近所述基座设置。Furthermore, it also includes: a support block, the cylinder is fixedly arranged on the support block, and the support block is arranged close to the base.
进一步的,还包括:Furthermore, it also includes:
连接块,所述连接块的一侧与所述伸缩电机的输出端固定连接;A connecting block, one side of which is fixedly connected to the output end of the telescopic motor;
连接杆,所述连接杆有多个,多个所述连接杆沿横向设置,其一端与所述连接块固定连接,另一端贯穿所述固定部并与所述移动部固定连接。A connecting rod, wherein there are a plurality of connecting rods, the plurality of connecting rods are arranged in a transverse direction, one end of the connecting rods is fixedly connected to the connecting block, and the other end of the connecting rods passes through the fixed part and is fixedly connected to the movable part.
进一步的,所述移动部和所述固定部均为矩形块,当所述伸缩电机的输出端处于最短输出距离时,所述移动部和所述固定部贴合。Furthermore, the movable part and the fixed part are both rectangular blocks, and when the output end of the telescopic motor is at the shortest output distance, the movable part and the fixed part fit together.
进一步的,所述夹爪包括支撑段和连接段,所述支撑段与所述基座滑动连接,所述连接段竖直设置并与所述连接段固定连接,所述同步连杆的两端分别与所述支撑段、所述安装座固定连接。Furthermore, the clamp includes a supporting section and a connecting section, the supporting section is slidably connected to the base, the connecting section is vertically arranged and fixedly connected to the connecting section, and the two ends of the synchronous connecting rod are respectively fixedly connected to the supporting section and the mounting seat.
进一步的,所述连接段嵌设于所述固定部的底部,所述移动部为橡胶板。Furthermore, the connecting section is embedded in the bottom of the fixed part, and the movable part is a rubber plate.
本实用新型公开了以下技术效果:The utility model discloses the following technical effects:
1.在基座上设置了单独控制夹块移动的驱动机构,同时将气缸的输出端与驱动机构固定连接,驱动机构和夹块通过同步连杆一体连接,气缸能够带动驱动机构和夹块同步沿基座横向移动,实现原有的气缸带动夹块移动的功能;驱动机构则可以在夹爪和气缸保持不动的条件下单独调节夹块的位置,一方面可以与气缸协同作用精确调节夹块的位置,另一方面也可以在应对尺寸变化不大(待装框的光伏组件边框相比于1号已装框的光伏组件边框)的光伏组件边框时,仅通过驱动机构调节夹块位置实现适配,降低了操作难度,提高了工作效率。1. A driving mechanism for independently controlling the movement of the clamp is provided on the base, and the output end of the cylinder is fixedly connected to the driving mechanism. The driving mechanism and the clamp are integrally connected via a synchronous connecting rod. The cylinder can drive the driving mechanism and the clamp to synchronously move laterally along the base, thereby realizing the original function of the cylinder driving the clamp to move. The driving mechanism can independently adjust the position of the clamp while keeping the clamp and the cylinder stationary. On the one hand, it can cooperate with the cylinder to accurately adjust the position of the clamp. On the other hand, when dealing with the frame of a photovoltaic module with little size change (the frame of the photovoltaic module to be framed is compared with the frame of the photovoltaic module No. 1 that has been framed), adaptation can be achieved by adjusting the position of the clamp only through the driving mechanism, thereby reducing the difficulty of operation and improving work efficiency.
2.驱动机构与夹爪共用同一个滑轨,可保证两者移动方向相同无偏差。2. The driving mechanism and the gripper share the same slide rail, which ensures that the two move in the same direction without deviation.
3.伸缩电机通过连接块和多个连接杆与移动部固定连接,多个连接杆的作用在于对移动部的移动方向进行定位,保证移动部的移动方向与伸缩电机的输出方向、气缸的输出方向一致,提高设备运行稳定性。3. The telescopic motor is fixedly connected to the moving part through a connecting block and a plurality of connecting rods. The function of the plurality of connecting rods is to position the moving direction of the moving part, to ensure that the moving direction of the moving part is consistent with the output direction of the telescopic motor and the output direction of the cylinder, and to improve the operation stability of the equipment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为气缸带动驱动机构和夹块移动状态示意图;Figure 2 is a schematic diagram of the cylinder driving the driving mechanism and the clamping block moving state;
图3为伸缩电机带动移动部移动状态示意图;FIG3 is a schematic diagram of a state in which the telescopic motor drives the moving part to move;
图4为夹爪结构示意图;Figure 4 is a schematic diagram of the clamping jaw structure;
其中,1、基座;2、气缸;3、固定部;4、移动部;5、夹爪;6、滑轨;7、安装座;8、伸缩电机;9、支撑块;10、连接块;11、连接杆;12、支撑段;13、连接段;14、同步连杆。Among them, 1. base; 2. cylinder; 3. fixed part; 4. moving part; 5. clamping claw; 6. slide rail; 7. mounting seat; 8. telescopic motor; 9. support block; 10. connecting block; 11. connecting rod; 12. supporting section; 13. connecting section; 14. synchronous connecting rod.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本实用新型作进一步详细的说明。In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
参照图1-图4,本实用新型提供一种光伏组件装框机夹块调节装置,包括:基座1,基座1的一侧设置有气缸2;夹块,夹块包括固定部3和移动部4,固定部3与夹爪5固定连接,夹爪5与基座1沿横向滑动连接;驱动机构,驱动机构的输出端贯穿固定部3并与移动部4固定连接,驱动机构能够带动移动部4沿横向移动,驱动机构的底部与基座1沿横向滑动连接,驱动机构与气缸2的输出端固定连接;同步连杆14,同步连杆14的两端分别与夹爪5、驱动机构固定连接。1 to 4 , the utility model provides a photovoltaic module framing machine clamp adjustment device, comprising: a base 1, a cylinder 2 is arranged on one side of the base 1; a clamp, the clamp comprises a fixed portion 3 and a movable portion 4, the fixed portion 3 is fixedly connected to a clamping jaw 5, and the clamping jaw 5 is slidably connected to the base 1 in a transverse direction; a driving mechanism, the output end of the driving mechanism passes through the fixed portion 3 and is fixedly connected to the movable portion 4, the driving mechanism can drive the movable portion 4 to move in a transverse direction, the bottom of the driving mechanism is slidably connected to the base 1 in a transverse direction, and the driving mechanism is fixedly connected to the output end of the cylinder 2; a synchronous connecting rod 14, the two ends of the synchronous connecting rod 14 are respectively fixedly connected to the clamping jaw 5 and the driving mechanism.
如图1所示,在本实施例中还包括:滑轨6,滑轨6固定设置在基座1上并沿横向设置,夹块和驱动机构的底部均与滑轨6滑动连接。驱动机构包括:安装座7,安装座7与滑轨6滑动连接;伸缩电机8,伸缩电机8固定设置于安装座7上,伸缩电机8的输出端沿横向贯穿固定部3并与移动部4固定连接,气缸2的输出端与安装座7和/或伸缩电机8固定连接。As shown in FIG1 , the present embodiment further includes: a slide rail 6, which is fixedly arranged on the base 1 and arranged in the transverse direction, and the bottom of the clamp block and the driving mechanism are both slidably connected to the slide rail 6. The driving mechanism includes: a mounting seat 7, which is slidably connected to the slide rail 6; a telescopic motor 8, which is fixedly arranged on the mounting seat 7, and the output end of the telescopic motor 8 passes through the fixed part 3 in the transverse direction and is fixedly connected to the moving part 4, and the output end of the cylinder 2 is fixedly connected to the mounting seat 7 and/or the telescopic motor 8.
如图1所示,在本实施例中还包括:支撑块9,气缸2固定设置于支撑块9上,支撑块9靠近基座1设置。As shown in FIG. 1 , the present embodiment further includes: a support block 9 , on which the cylinder 2 is fixedly disposed, and the support block 9 is disposed close to the base 1 .
如图1所示,在本实施例中还包括:连接块10,连接块10的一侧与伸缩电机8的输出端固定连接;连接杆11,连接杆11有多个,多个连接杆11沿横向设置,其一端与连接块10固定连接,另一端贯穿固定部3并与移动部4固定连接,移动部4开设有用于连接杆11通过的通孔,通孔内部喷涂光滑涂层,连接杆11采用轻质金属制成且表面做抛光处理,最大程度降低连接杆11与通孔之间的摩擦。As shown in FIG1 , the present embodiment also includes: a connecting block 10, one side of the connecting block 10 is fixedly connected to the output end of the telescopic motor 8; a connecting rod 11, there are multiple connecting rods 11, and the multiple connecting rods 11 are arranged in the transverse direction, one end of which is fixedly connected to the connecting block 10, and the other end passes through the fixed part 3 and is fixedly connected to the moving part 4, the moving part 4 is provided with a through hole for the connecting rod 11 to pass through, the inside of the through hole is sprayed with a smooth coating, the connecting rod 11 is made of lightweight metal and the surface is polished to minimize the friction between the connecting rod 11 and the through hole.
如图1所示,在本实施例中,移动部4和固定部3均为矩形块,当伸缩电机8的输出端处于最短输出距离时,移动部4和固定部3贴合。As shown in FIG. 1 , in this embodiment, the movable portion 4 and the fixed portion 3 are both rectangular blocks, and when the output end of the telescopic motor 8 is at the shortest output distance, the movable portion 4 and the fixed portion 3 fit together.
如图1和图4所示,在本实施例中,夹爪5包括支撑段12和连接段13,支撑段12与基座1滑动连接,连接段13竖直设置并与连接段13固定连接,同步连杆14的两端分别与支撑段12、安装座7固定连接。连接段13嵌设于固定部3的底部,移动部4为橡胶板。As shown in Fig. 1 and Fig. 4, in this embodiment, the clamping jaw 5 includes a supporting section 12 and a connecting section 13, the supporting section 12 is slidably connected to the base 1, the connecting section 13 is vertically arranged and fixedly connected to the connecting section 13, and the two ends of the synchronous connecting rod 14 are respectively fixedly connected to the supporting section 12 and the mounting seat 7. The connecting section 13 is embedded in the bottom of the fixed part 3, and the movable part 4 is a rubber plate.
具体工作过程如下:The specific working process is as follows:
如图2所示,当2号光伏组件边框的尺寸小于1号光伏组件边框的尺寸时(光伏组件边框的序号按装框顺序确定),启动气缸2,气缸2推动安装座7,由于安装座7通过同步连杆14与夹爪5的支撑段12一体连接,且安装座7和支撑段12均与滑轨6滑动连接,因此气缸2可同步带动安装座7、夹爪5和夹块向图1左侧方向移动,移动后的状态如图2所示,此时夹块可适配尺寸较小的2号光伏组件边框。As shown in Figure 2, when the size of the frame of photovoltaic module No. 2 is smaller than that of the frame of photovoltaic module No. 1 (the serial number of the frame of photovoltaic module is determined according to the framing order), start the cylinder 2, and the cylinder 2 pushes the mounting seat 7. Since the mounting seat 7 is integrally connected with the supporting section 12 of the clamp 5 through the synchronous connecting rod 14, and the mounting seat 7 and the supporting section 12 are both slidably connected with the slide rail 6, the cylinder 2 can synchronously drive the mounting seat 7, the clamp 5 and the clamping block to move to the left side of Figure 1. The state after movement is shown in Figure 2. At this time, the clamping block can adapt to the smaller frame of photovoltaic module No. 2.
如图3所示,当3号光伏组件边框的尺寸略小于2号光伏组件边框的尺寸时,启动伸缩电机8,伸缩电机8的输出端通过连接块10、连接杆11推动移动部4向图1左侧方向移动,移动后的状态如图3所示,此时夹块可适配尺寸更小的3号光伏组件边框。As shown in FIG3 , when the size of the frame of photovoltaic module No. 3 is slightly smaller than that of the frame of photovoltaic module No. 2, the telescopic motor 8 is started, and the output end of the telescopic motor 8 pushes the moving part 4 to move toward the left side of FIG1 through the connecting block 10 and the connecting rod 11. The state after movement is shown in FIG3 . At this time, the clamping block can adapt to the smaller frame of photovoltaic module No. 3.
需要说明的是,滑轨6、气缸2的输出端以及伸缩电机8的输出端均具有充足的长度,连接块10与固定部3之间具有充足的可移动空间,夹块整体的移动距离充足、移动部4相对于固定部3的移动距离充足,本实施例公开的设备基本可适配所有尺寸的光伏组件边框。It should be noted that the slide rail 6, the output end of the cylinder 2 and the output end of the telescopic motor 8 are all of sufficient length, there is sufficient movable space between the connecting block 10 and the fixed part 3, the overall moving distance of the clamping block is sufficient, and the moving distance of the movable part 4 relative to the fixed part 3 is sufficient. The equipment disclosed in this embodiment can basically adapt to photovoltaic module frames of all sizes.
在本实用新型的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
以上所述的实施例仅是对本实用新型的优选方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案做出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims (8)
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| CN202420196501.0U CN221716760U (en) | 2024-01-26 | 2024-01-26 | A photovoltaic module frame assembly machine clamp block adjustment device |
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