CN221716476U - A maintenance device with a robotic arm - Google Patents

A maintenance device with a robotic arm Download PDF

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CN221716476U
CN221716476U CN202322918748.7U CN202322918748U CN221716476U CN 221716476 U CN221716476 U CN 221716476U CN 202322918748 U CN202322918748 U CN 202322918748U CN 221716476 U CN221716476 U CN 221716476U
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processing box
lower threaded
threaded rod
threaded sleeve
maintenance
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张馨元
和西荣
吴秉洋
王晨辉
和子豪
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Inner Mongolia Xifa Intelligent Technology Co ltd
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Inner Mongolia Xifa Intelligent Technology Co ltd
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Abstract

The utility model discloses maintenance equipment with a robot mechanical arm, which comprises a workbench and a processing box, wherein the top end of the workbench is provided with the processing box, the interior of the processing box is symmetrically provided with a servo motor, the output end of the servo motor is provided with a lower threaded rod, the lower threaded rod is movably connected with the processing box, the surface of the lower threaded rod is sleeved with a lower threaded sleeve, the lower threaded sleeve is in threaded connection with the lower threaded rod, the lower threaded sleeve is in sliding connection with the processing box, the interior of the processing box is provided with a supporting table, the supporting table is connected with the lower threaded sleeve, and the top end of the supporting table is provided with a driving motor. The utility model not only realizes convenient clamping and conveying of the workpiece for polishing maintenance and convenient mobile control and adjustment maintenance, and facilitates multi-position rotation adjustment type maintenance operation on the maintenance workpiece, but also improves the flexibility of mobile adjustment of maintenance equipment and the convenience of operation control of the maintenance equipment.

Description

一种带有机器人机械臂的维修设备A maintenance device with a robotic arm

技术领域Technical Field

本实用新型涉及维修设备技术领域,具体为一种带有机器人机械臂的维修设备。The utility model relates to the technical field of maintenance equipment, in particular to maintenance equipment with a robot mechanical arm.

背景技术Background Art

管道铸造件是将液态金属浇注到具有与零件形状、尺寸相适应的铸型型腔中,待其冷却凝固,以获得毛坯或零件,如在管状铸造件在成型后,管状铸造件容易产生毛刺,需要对其进行去毛刺维修工作,传统维修设备需要人工将管道搬运至维修位置,且在打磨完成后需要人工将其进行更换位置,其操作风险高,且效率较低,为了改善该情况,所以提出一种带有机器人机械臂的维修设备。Pipe castings are made by pouring liquid metal into a casting cavity that is adapted to the shape and size of the part, and then cooling and solidifying it to obtain a blank or part. For example, after the tubular casting is formed, burrs are easily generated on the tubular casting, and deburring maintenance work is required. Traditional maintenance equipment requires manual transportation of the pipe to the maintenance position, and manual replacement of the pipe is required after grinding is completed. The operation has high risks and low efficiency. In order to improve this situation, a maintenance device with a robot arm is proposed.

如授权公告号为CN217832945U所公开的一种机械铸造管道打磨设备,包括操作台,所述操作台上延伸设置有若干个支臂,两两支臂对称设置,每一个支臂上转动的设置有一个滚轮,若干个滚轮共同支撑有圆形工件,至少一个滚轮上设置有环槽,所述操作台的端面上转动的设置有一个皮带轮,所述环槽和皮带轮上缠绕有同一组皮带,所述滚轮和皮带轮通过皮带连接传动,所述皮带轮和第一转轴连接,所述转轴和驱动电机连接驱动;For example, a mechanical casting pipe grinding device disclosed in the authorization announcement number CN217832945U includes an operating table, a plurality of arms are extended from the operating table, and the arms are symmetrically arranged in pairs. A roller is rotatably arranged on each arm, and the plurality of rollers jointly support a circular workpiece, and at least one roller is provided with an annular groove, and a pulley is rotatably arranged on the end surface of the operating table, and the same group of belts are wound around the annular groove and the pulley, and the roller and the pulley are connected and driven by a belt, and the pulley is connected to a first rotating shaft, and the rotating shaft is connected to a driving motor for driving;

其虽然实现了本实用新型结构简单,能够方便快速的、稳定的实现大直径管件的装夹,并驱动工件稳定的旋转运动,可以方便快捷的实现全方位的加工打磨操作,且不会对管道工件造成过度装夹,减少夹痕产生、减少管道变形等情况发生;Although the utility model has a simple structure, it can conveniently, quickly and stably clamp large-diameter pipes and drive the workpiece to rotate stably, and can conveniently and quickly realize a full range of processing and grinding operations without causing excessive clamping of the pipe workpiece, reducing the generation of clamp marks and reducing pipe deformation, etc.;

但是并未解决现有的维修设备在使用时不利于便捷的夹持输送工件进行打磨维修和便捷的移动式控制调节维修,不利于对维修工件进行多位置旋转调整式维修作业,影响了维修设备移动调节的灵活性,影响了维修设备操作控制的便利性。However, the problem that the existing maintenance equipment is not conducive to convenient clamping and conveying workpieces for grinding and maintenance and convenient mobile control and adjustment maintenance, is not conducive to multi-position rotation and adjustment maintenance operations on the maintenance workpiece, affects the flexibility of movement and adjustment of the maintenance equipment, and affects the convenience of operation and control of the maintenance equipment.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种带有机器人机械臂的维修设备,以解决上述背景技术中提出维修设备不便于便捷的夹持输送工件进行打磨维修和便捷的移动式控制调节维修,不利于对维修工件进行多位置旋转调整式维修作业,影响了维修设备移动调节的灵活性,影响了维修设备操作控制的便利性的问题。The purpose of the utility model is to provide a maintenance equipment with a robot arm to solve the problems proposed in the above background technology that the maintenance equipment is not convenient for conveniently clamping and conveying workpieces for grinding maintenance and convenient mobile control and adjustment maintenance, is not conducive to multi-position rotation and adjustment maintenance operations on the maintenance workpiece, affects the flexibility of movement and adjustment of the maintenance equipment, and affects the convenience of operation and control of the maintenance equipment.

为实现上述目的,本实用新型提供如下技术方案:一种带有机器人机械臂的维修设备,包括工作台和加工箱,所述工作台的顶端安装有加工箱,所述加工箱的内部对称安装有伺服电机,所述伺服电机的输出端皆安装有下螺纹杆,且下螺纹杆与加工箱活动连接,所述下螺纹杆的表面皆套装有下螺纹套,且下螺纹套与下螺纹杆螺纹连接,并且下螺纹套与加工箱滑动连接,所述加工箱的内部设置有支撑台,且支撑台与下螺纹套相连接,所述支撑台的顶端安装有驱动电机,所述驱动电机的输出端安装有驱动轴,所述驱动轴的两端皆安装有驱动滚轮,所述驱动滚轮一侧的支撑台顶端活动安装有多组辅助滚轮,所述支撑台的外部设置有管道工件本体,且管道工件本体与驱动滚轮滑动连接,并且管道工件本体与辅助滚轮滑动连接,所述加工箱一侧的工作台顶端安装有机械臂本体,所述机械臂本体的输出端安装有夹爪。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a maintenance equipment with a robot mechanical arm, comprising a workbench and a processing box, a processing box is installed on the top of the workbench, a servo motor is symmetrically installed inside the processing box, a lower threaded rod is installed at the output end of the servo motor, and the lower threaded rod is movably connected to the processing box, the surface of the lower threaded rod is covered with a lower threaded sleeve, and the lower threaded sleeve is threadedly connected to the lower threaded rod, and the lower threaded sleeve is slidably connected to the processing box, a support platform is arranged inside the processing box, and the support platform is connected to the lower threaded sleeve, a driving motor is installed at the top of the support platform, a driving shaft is installed at the output end of the driving motor, driving rollers are installed at both ends of the driving shaft, and multiple groups of auxiliary rollers are movably installed at the top of the support platform on one side of the driving roller, a pipeline workpiece body is arranged outside the support platform, and the pipeline workpiece body is slidably connected to the driving roller, and the pipeline workpiece body is slidably connected to the auxiliary roller, a mechanical arm body is installed at the top of the workbench on one side of the processing box, and a clamp is installed at the output end of the mechanical arm body.

优选的,所述加工箱的内部对称安装有夹紧气缸,所述夹紧气缸的输出端皆安装有推杆,所述推杆远离夹紧气缸的一端皆安装有夹块。Preferably, clamping cylinders are symmetrically installed inside the processing box, push rods are installed at the output ends of the clamping cylinders, and clamping blocks are installed at the ends of the push rods away from the clamping cylinders.

优选的,所述夹紧气缸一侧的加工箱内部安装有步进电机,所述步进电机的输出端安装有侧螺纹杆,且侧螺纹杆与加工箱活动连接。Preferably, a stepper motor is installed inside the processing box on one side of the clamping cylinder, a side threaded rod is installed at the output end of the stepper motor, and the side threaded rod is movably connected to the processing box.

优选的,所述侧螺纹杆的表面套装有侧螺纹套,且侧螺纹套与侧螺纹杆螺纹连接,并且侧螺纹套与加工箱滑动连接。Preferably, a side thread sleeve is sleeved on the surface of the side thread rod, and the side thread sleeve is threadedly connected to the side thread rod, and the side thread sleeve is slidably connected to the processing box.

优选的,所述加工箱的侧壁上滑动安装有打磨机构,且侧螺纹套与打磨机构相连接。Preferably, a grinding mechanism is slidably mounted on the side wall of the processing box, and the side threaded sleeve is connected to the grinding mechanism.

优选的,所述工作台的外壁上安装有远程控制器,所述远程控制器的输出端与机械臂本体、夹爪、打磨机构、驱动电机、伺服电机、步进电机的输入端电性连接。Preferably, a remote controller is installed on the outer wall of the workbench, and the output end of the remote controller is electrically connected to the input ends of the robot arm body, the clamping claw, the grinding mechanism, the driving motor, the servo motor, and the stepping motor.

与现有技术相比,本实用新型的有益效果是:该维修设备不仅实现了便捷的夹持输送工件进行打磨维修和便捷的移动式控制调节维修,方便了对维修工件进行多位置旋转调整式维修作业,而且提高了维修设备移动调节的灵活性,提高了维修设备操作控制的便利性;Compared with the prior art, the utility model has the following beneficial effects: the maintenance equipment not only realizes convenient clamping and conveying of workpieces for grinding and maintenance and convenient mobile control and adjustment maintenance, and facilitates multi-position rotation and adjustment maintenance operations on the maintenance workpieces, but also improves the flexibility of mobile adjustment of the maintenance equipment and improves the convenience of operation and control of the maintenance equipment;

(1)通过由机械臂本体驱动夹爪转动至对应位置,之后操作机械臂本体和夹爪将管道工件本体夹持并转运至支撑台上,由驱动滚轮和多组辅助滚轮来对管道工件本体提供支撑,由驱动电机驱动驱动轴转动,由驱动轴驱动驱动滚轮转动,在多组辅助滚轮的滑动支撑下,由驱动滚轮驱动管道工件本体转动,转动至待维修位置后,由夹紧气缸驱动推杆移动,由推杆驱动夹块移动,来使夹块夹持固定住管道工件本体,由打磨机构来对管道工件本体表面进行打磨维修,实现了维修设备便捷的夹持输送工件进行打磨维修,方便了对维修工件进行多位置旋转调整式维修作业,提高了维修设备操作控制的便利性;(1) The mechanical arm body drives the clamping claw to rotate to the corresponding position, and then the mechanical arm body and the clamping claw are operated to clamp the pipe workpiece body and transfer it to the support table. The driving roller and multiple sets of auxiliary rollers provide support for the pipe workpiece body. The driving motor drives the driving shaft to rotate, and the driving shaft drives the driving roller to rotate. Under the sliding support of multiple sets of auxiliary rollers, the driving roller drives the pipe workpiece body to rotate. After rotating to the position to be repaired, the clamping cylinder drives the push rod to move, and the push rod drives the clamping block to move, so that the clamping block clamps and fixes the pipe workpiece body. The grinding mechanism grinds and repairs the surface of the pipe workpiece body, thereby realizing the convenient clamping and conveying of the workpiece for grinding and repair by the maintenance equipment, facilitating the multi-position rotation adjustment maintenance operation of the maintenance workpiece, and improving the convenience of operation and control of the maintenance equipment;

(2)通过当一处位置打磨维修完成后,由伺服电机驱动下螺纹杆转动,由下螺纹套驱动支撑台和管道工件本体移动,来调整打磨维修位置,若打磨机构的打磨盘产生损耗无法触摸到管道工件本体表面时,由步进电机驱动侧螺纹杆转动,由侧螺纹杆驱动侧螺纹套移动,由侧螺纹套驱动打磨机构移动,来使打磨盘更好的接触到管道工件本体表面,来进行打磨,实现了维修设备便捷的移动式控制调节维修,提高了维修设备移动调节的灵活性,提高了维修设备的维修效率。(2) After the grinding and maintenance of a position is completed, the servo motor drives the lower threaded rod to rotate, and the lower threaded sleeve drives the support table and the pipeline workpiece body to move, so as to adjust the grinding and maintenance position. If the grinding disc of the grinding mechanism is worn and cannot touch the surface of the pipeline workpiece body, the stepper motor drives the side threaded rod to rotate, and the side threaded rod drives the side threaded sleeve to move, and the side threaded sleeve drives the grinding mechanism to move, so that the grinding disc can better contact the surface of the pipeline workpiece body for grinding, thereby realizing convenient mobile control and adjustment maintenance of the maintenance equipment, improving the flexibility of the movement and adjustment of the maintenance equipment, and improving the maintenance efficiency of the maintenance equipment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的三维立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the utility model;

图2为本实用新型的加工箱的正视剖面结构示意图;FIG2 is a schematic diagram of the front cross-sectional structure of the processing box of the present utility model;

图3为本实用新型的加工箱的侧视剖面结构示意图;FIG3 is a schematic side cross-sectional view of the processing box of the present invention;

图4为本实用新型的支撑台的三维立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the support platform of the present invention.

图中:1、工作台;2、远程控制器;3、下螺纹套;4、下螺纹杆;5、加工箱;6、支撑台;7、辅助滚轮;8、驱动滚轮;9、驱动轴;10、驱动电机;11、伺服电机;12、管道工件本体;13、打磨机构;14、机械臂本体;15、夹紧气缸;16、推杆;17、夹块;18、夹爪;19、步进电机;20、侧螺纹杆;21、侧螺纹套。In the figure: 1. workbench; 2. remote controller; 3. lower threaded sleeve; 4. lower threaded rod; 5. processing box; 6. support table; 7. auxiliary roller; 8. driving roller; 9. driving shaft; 10. driving motor; 11. servo motor; 12. pipeline workpiece body; 13. grinding mechanism; 14. robot arm body; 15. clamping cylinder; 16. push rod; 17. clamping block; 18. clamping claw; 19. stepping motor; 20. side threaded rod; 21. side threaded sleeve.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

请参阅图1-4,本实用新型提供的一种实施例:一种带有机器人机械臂的维修设备,包括工作台1和加工箱5,工作台1的顶端安装有加工箱5,加工箱5的内部对称安装有伺服电机11,伺服电机11起到动力驱动的作用,伺服电机11的输出端皆安装有下螺纹杆4,且下螺纹杆4与加工箱5活动连接,下螺纹杆4的表面皆套装有下螺纹套3,且下螺纹套3与下螺纹杆4螺纹连接,并且下螺纹套3与加工箱5滑动连接,加工箱5的内部设置有支撑台6,且支撑台6与下螺纹套3相连接,支撑台6的顶端安装有驱动电机10,驱动电机10起到动力驱动的作用,驱动电机10的输出端安装有驱动轴9,驱动轴9的两端皆安装有驱动滚轮8,驱动滚轮8一侧的支撑台6顶端活动安装有多组辅助滚轮7,支撑台6的外部设置有管道工件本体12,且管道工件本体12与驱动滚轮8滑动连接,并且管道工件本体12与辅助滚轮7滑动连接,加工箱5一侧的工作台1顶端安装有机械臂本体14,机械臂本体14的输出端安装有夹爪18;Please refer to Figures 1-4. An embodiment of the utility model provided is: a maintenance device with a robot mechanical arm, including a workbench 1 and a processing box 5. The processing box 5 is installed on the top of the workbench 1. A servo motor 11 is symmetrically installed inside the processing box 5. The servo motor 11 plays a role of power drive. The output end of the servo motor 11 is installed with a lower threaded rod 4, and the lower threaded rod 4 is movably connected to the processing box 5. The surface of the lower threaded rod 4 is covered with a lower threaded sleeve 3, and the lower threaded sleeve 3 is threadedly connected to the lower threaded rod 4, and the lower threaded sleeve 3 is slidably connected to the processing box 5. A support platform 6 is arranged inside the processing box 5, and the support platform 6 Connected to the lower threaded sleeve 3, a driving motor 10 is installed on the top of the support platform 6, and the driving motor 10 plays a role of power drive. A driving shaft 9 is installed on the output end of the driving motor 10, and driving rollers 8 are installed on both ends of the driving shaft 9. A plurality of auxiliary rollers 7 are movably installed on the top of the support platform 6 on one side of the driving roller 8. A pipeline workpiece body 12 is arranged on the outside of the support platform 6, and the pipeline workpiece body 12 is slidably connected to the driving roller 8, and the pipeline workpiece body 12 is slidably connected to the auxiliary roller 7. A mechanical arm body 14 is installed on the top of the workbench 1 on one side of the processing box 5, and a clamping claw 18 is installed on the output end of the mechanical arm body 14;

首先操作远程控制器2打开机械臂本体14,由机械臂本体14驱动夹爪18转动至对应位置,之后操作机械臂本体14和夹爪18将管道工件本体12夹持并转运至支撑台6上,由驱动滚轮8和多组辅助滚轮7来对管道工件本体12提供支撑,操作远程控制器2打开驱动电机10,由驱动电机10驱动驱动轴9转动,由驱动轴9驱动驱动滚轮8转动,在多组辅助滚轮7的滑动支撑下,由驱动滚轮8驱动管道工件本体12转动,转动至待维修位置后,操作远程控制器2打开夹紧气缸15,由夹紧气缸15驱动推杆16移动,由推杆16驱动夹块17移动,来使夹块17夹持固定住管道工件本体12,之后操作远程控制器2打开打磨机构13,由打磨机构13来对管道工件本体12表面进行打磨维修,实现了维修设备便捷的夹持输送工件进行打磨维修,方便了对维修工件进行多位置旋转调整式维修作业,提高了维修设备操作控制的便利性;First, operate the remote controller 2 to open the mechanical arm body 14, and the mechanical arm body 14 drives the clamping claw 18 to rotate to the corresponding position, then operate the mechanical arm body 14 and the clamping claw 18 to clamp the pipe workpiece body 12 and transfer it to the support platform 6, and the driving roller 8 and multiple sets of auxiliary rollers 7 provide support for the pipe workpiece body 12, operate the remote controller 2 to turn on the driving motor 10, and the driving motor 10 drives the driving shaft 9 to rotate, and the driving shaft 9 drives the driving roller 8 to rotate, and under the sliding support of the multiple sets of auxiliary rollers 7, the driving roller 8 drives the pipe workpiece body 12 After rotating to the position to be repaired, the remote controller 2 is operated to open the clamping cylinder 15, and the clamping cylinder 15 drives the push rod 16 to move, and the push rod 16 drives the clamping block 17 to move, so that the clamping block 17 clamps and fixes the pipeline workpiece body 12, and then the remote controller 2 is operated to open the grinding mechanism 13, and the grinding mechanism 13 is used to grind and repair the surface of the pipeline workpiece body 12, so that the maintenance equipment can conveniently clamp and transport the workpiece for grinding and repair, and facilitate the multi-position rotation adjustment maintenance operation of the maintenance workpiece, thereby improving the convenience of operation and control of the maintenance equipment;

加工箱5的内部对称安装有夹紧气缸15,夹紧气缸15起到动力驱动的作用,夹紧气缸15的输出端皆安装有推杆16,推杆16远离夹紧气缸15的一端皆安装有夹块17;The processing box 5 is symmetrically installed with a clamping cylinder 15, which plays a role of power drive. The output end of the clamping cylinder 15 is installed with a push rod 16, and the end of the push rod 16 away from the clamping cylinder 15 is installed with a clamping block 17;

夹紧气缸15一侧的加工箱5内部安装有步进电机19,步进电机19起到动力驱动的作用,步进电机19的输出端安装有侧螺纹杆20,且侧螺纹杆20与加工箱5活动连接;A stepper motor 19 is installed inside the processing box 5 on one side of the clamping cylinder 15. The stepper motor 19 plays a role of power drive. A side threaded rod 20 is installed at the output end of the stepper motor 19, and the side threaded rod 20 is movably connected to the processing box 5.

侧螺纹杆20的表面套装有侧螺纹套21,且侧螺纹套21与侧螺纹杆20螺纹连接,并且侧螺纹套21与加工箱5滑动连接;The surface of the side threaded rod 20 is sleeved with a side threaded sleeve 21, and the side threaded sleeve 21 is threadedly connected to the side threaded rod 20, and the side threaded sleeve 21 is slidably connected to the processing box 5;

加工箱5的侧壁上滑动安装有打磨机构13,且侧螺纹套21与打磨机构13相连接;A grinding mechanism 13 is slidably mounted on the side wall of the processing box 5, and a side threaded sleeve 21 is connected to the grinding mechanism 13;

工作台1的外壁上安装有远程控制器2,远程控制器2的输出端与机械臂本体14、夹爪18、打磨机构13、驱动电机10、伺服电机11、步进电机19的输入端电性连接;A remote controller 2 is installed on the outer wall of the workbench 1, and the output end of the remote controller 2 is electrically connected to the input ends of the robot body 14, the clamping claw 18, the grinding mechanism 13, the driving motor 10, the servo motor 11, and the stepping motor 19;

当一处位置打磨维修完成后,操作远程控制器2打开伺服电机11,由伺服电机11驱动下螺纹杆4转动,在下螺纹套3与下螺纹杆4的螺纹配合下,在下螺纹套3与加工箱5的滑动配合下,由下螺纹杆4驱动下螺纹套3移动,由下螺纹套3驱动支撑台6和管道工件本体12移动,来调整打磨维修位置,若打磨机构13的打磨盘产生损耗无法触摸到管道工件本体12表面时,操作远程控制器2打开步进电机19,由步进电机19驱动侧螺纹杆20转动,在侧螺纹杆20与侧螺纹套21的螺纹配合下,在侧螺纹套21与加工箱5的滑动配合下,由侧螺纹杆20驱动侧螺纹套21移动,由侧螺纹套21驱动打磨机构13移动,来使打磨盘更好的接触到管道工件本体12表面,来进行打磨,实现了维修设备便捷的移动式控制调节维修,提高了维修设备移动调节的灵活性,提高了维修设备的维修效率。When the grinding and maintenance of a position is completed, the remote controller 2 is operated to turn on the servo motor 11, and the servo motor 11 drives the lower threaded rod 4 to rotate. Under the thread cooperation between the lower threaded sleeve 3 and the lower threaded rod 4, and under the sliding cooperation between the lower threaded sleeve 3 and the processing box 5, the lower threaded sleeve 3 is driven by the lower threaded rod 4 to move, and the lower threaded sleeve 3 drives the support table 6 and the pipeline workpiece body 12 to move to adjust the grinding and maintenance position. If the grinding disk of the grinding mechanism 13 is worn and cannot touch the surface of the pipeline workpiece body 12, the remote controller 2 is operated to turn on the step The stepper motor 19 is driven to drive the side threaded rod 20 to rotate. Under the thread cooperation between the side threaded rod 20 and the side threaded sleeve 21, and under the sliding cooperation between the side threaded sleeve 21 and the processing box 5, the side threaded rod 20 drives the side threaded sleeve 21 to move, and the side threaded sleeve 21 drives the grinding mechanism 13 to move, so that the grinding disc can better contact the surface of the pipeline workpiece body 12 for grinding, thereby realizing convenient mobile control and adjustment maintenance of the maintenance equipment, improving the flexibility of the movement and adjustment of the maintenance equipment, and improving the maintenance efficiency of the maintenance equipment.

工作原理:首先操作远程控制器2打开机械臂本体14,由机械臂本体14驱动夹爪18转动至对应位置,之后操作机械臂本体14和夹爪18将管道工件本体12夹持并转运至支撑台6上,由驱动滚轮8和多组辅助滚轮7来对管道工件本体12提供支撑,操作远程控制器2打开驱动电机10,由驱动电机10驱动驱动轴9转动,由驱动轴9驱动驱动滚轮8转动,在多组辅助滚轮7的滑动支撑下,由驱动滚轮8驱动管道工件本体12转动,转动至待维修位置后,操作远程控制器2打开夹紧气缸15,由夹紧气缸15驱动推杆16移动,由推杆16驱动夹块17移动,来使夹块17夹持固定住管道工件本体12,之后操作远程控制器2打开打磨机构13,由打磨机构13来对管道工件本体12表面进行打磨维修,当一处位置打磨维修完成后,操作远程控制器2打开伺服电机11,由伺服电机11驱动下螺纹杆4转动,在下螺纹套3与下螺纹杆4的螺纹配合下,在下螺纹套3与加工箱5的滑动配合下,由下螺纹杆4驱动下螺纹套3移动,由下螺纹套3驱动支撑台6和管道工件本体12移动,来调整打磨维修位置,若打磨机构13的打磨盘产生损耗无法触摸到管道工件本体12表面时,操作远程控制器2打开步进电机19,由步进电机19驱动侧螺纹杆20转动,在侧螺纹杆20与侧螺纹套21的螺纹配合下,在侧螺纹套21与加工箱5的滑动配合下,由侧螺纹杆20驱动侧螺纹套21移动,由侧螺纹套21驱动打磨机构13移动,来使打磨盘更好的接触到管道工件本体12表面,来进行打磨,来完成带有机器人机械臂的维修设备的使用工作。Working principle: first operate the remote controller 2 to open the robot arm body 14, and the robot arm body 14 drives the clamping claw 18 to rotate to the corresponding position, then operate the robot arm body 14 and the clamping claw 18 to clamp the pipeline workpiece body 12 and transfer it to the support table 6, and the driving roller 8 and multiple sets of auxiliary rollers 7 are used to provide support for the pipeline workpiece body 12, operate the remote controller 2 to open the driving motor 10, and the driving motor 10 drives the driving shaft 9 to rotate, and the driving shaft 9 drives the driving roller 8 to rotate. Under the sliding support of multiple sets of auxiliary rollers 7, the driving roller 8 drives the pipeline workpiece body 12 to rotate. After rotating to the position to be repaired, operate the remote controller 2 to open the clamping cylinder 15, and the clamping cylinder 15 drives the push rod 16 to move, and the push rod 16 drives the clamping block 17 to move, so that the clamping block 17 clamps and fixes the pipeline workpiece body 12, and then operate the remote controller 2 to open the grinding mechanism 13, and the grinding mechanism 13 is used to grind and repair the surface of the pipeline workpiece body 12. When a position After the grinding and maintenance is completed, the remote controller 2 is operated to turn on the servo motor 11, and the servo motor 11 drives the lower threaded rod 4 to rotate. Under the thread cooperation between the lower threaded sleeve 3 and the lower threaded rod 4, and under the sliding cooperation between the lower threaded sleeve 3 and the processing box 5, the lower threaded rod 4 drives the lower threaded sleeve 3 to move, and the lower threaded sleeve 3 drives the support platform 6 and the pipeline workpiece body 12 to move to adjust the grinding and maintenance position. If the grinding disk of the grinding mechanism 13 is worn and cannot touch the surface of the pipeline workpiece body 12, the remote controller 2 is operated to turn on the stepper motor 19, and the stepper motor 19 drives the side threaded rod 20 to rotate. Under the thread cooperation between the side threaded rod 20 and the side threaded sleeve 21, and under the sliding cooperation between the side threaded sleeve 21 and the processing box 5, the side threaded rod 20 drives the side threaded sleeve 21 to move, and the side threaded sleeve 21 drives the grinding mechanism 13 to move, so that the grinding disk can better contact the surface of the pipeline workpiece body 12 for grinding, so as to complete the use of the maintenance equipment with a robot mechanical arm.

Claims (6)

1.一种带有机器人机械臂的维修设备,包括工作台(1)和加工箱(5),其特征在于:所述工作台(1)的顶端安装有加工箱(5),所述加工箱(5)的内部对称安装有伺服电机(11),所述伺服电机(11)的输出端皆安装有下螺纹杆(4),且下螺纹杆(4)与加工箱(5)活动连接,所述下螺纹杆(4)的表面皆套装有下螺纹套(3),且下螺纹套(3)与下螺纹杆(4)螺纹连接,并且下螺纹套(3)与加工箱(5)滑动连接,所述加工箱(5)的内部设置有支撑台(6),且支撑台(6)与下螺纹套(3)相连接,所述支撑台(6)的顶端安装有驱动电机(10),所述驱动电机(10)的输出端安装有驱动轴(9),所述驱动轴(9)的两端皆安装有驱动滚轮(8),所述驱动滚轮(8)一侧的支撑台(6)顶端活动安装有多组辅助滚轮(7),所述支撑台(6)的外部设置有管道工件本体(12),且管道工件本体(12)与驱动滚轮(8)滑动连接,并且管道工件本体(12)与辅助滚轮(7)滑动连接,所述加工箱(5)一侧的工作台(1)顶端安装有机械臂本体(14),所述机械臂本体(14)的输出端安装有夹爪(18)。1. A maintenance device with a robot mechanical arm, comprising a workbench (1) and a processing box (5), characterized in that: a processing box (5) is installed on the top of the workbench (1), a servo motor (11) is symmetrically installed inside the processing box (5), the output end of the servo motor (11) is installed with a lower threaded rod (4), and the lower threaded rod (4) is movably connected to the processing box (5), the surface of the lower threaded rod (4) is covered with a lower threaded sleeve (3), and the lower threaded sleeve (3) is threadedly connected to the lower threaded rod (4), and the lower threaded sleeve (3) is slidably connected to the processing box (5), and a support platform (6) is arranged inside the processing box (5), and the support platform (6) is connected to the lower threaded sleeve (3) A driving motor (10) is installed at the top of the support platform (6), a driving shaft (9) is installed at the output end of the driving motor (10), driving rollers (8) are installed at both ends of the driving shaft (9), a plurality of sets of auxiliary rollers (7) are movably installed at the top of the support platform (6) on one side of the driving roller (8), a pipeline workpiece body (12) is arranged outside the support platform (6), and the pipeline workpiece body (12) is slidably connected to the driving roller (8), and the pipeline workpiece body (12) is slidably connected to the auxiliary roller (7), a mechanical arm body (14) is installed at the top of the workbench (1) on one side of the processing box (5), and a clamping claw (18) is installed at the output end of the mechanical arm body (14). 2.根据权利要求1所述的一种带有机器人机械臂的维修设备,其特征在于:所述加工箱(5)的内部对称安装有夹紧气缸(15),所述夹紧气缸(15)的输出端皆安装有推杆(16),所述推杆(16)远离夹紧气缸(15)的一端皆安装有夹块(17)。2. A maintenance equipment with a robot arm according to claim 1, characterized in that: a clamping cylinder (15) is symmetrically installed inside the processing box (5), a push rod (16) is installed at the output end of the clamping cylinder (15), and a clamping block (17) is installed at the end of the push rod (16) away from the clamping cylinder (15). 3.根据权利要求2所述的一种带有机器人机械臂的维修设备,其特征在于:所述夹紧气缸(15)一侧的加工箱(5)内部安装有步进电机(19),所述步进电机(19)的输出端安装有侧螺纹杆(20),且侧螺纹杆(20)与加工箱(5)活动连接。3. A maintenance equipment with a robot arm according to claim 2, characterized in that: a stepper motor (19) is installed inside the processing box (5) on one side of the clamping cylinder (15), and a side threaded rod (20) is installed at the output end of the stepper motor (19), and the side threaded rod (20) is movably connected to the processing box (5). 4.根据权利要求3所述的一种带有机器人机械臂的维修设备,其特征在于:所述侧螺纹杆(20)的表面套装有侧螺纹套(21),且侧螺纹套(21)与侧螺纹杆(20)螺纹连接,并且侧螺纹套(21)与加工箱(5)滑动连接。4. A maintenance device with a robot arm according to claim 3, characterized in that: the surface of the side threaded rod (20) is covered with a side threaded sleeve (21), and the side threaded sleeve (21) is threadedly connected to the side threaded rod (20), and the side threaded sleeve (21) is slidably connected to the processing box (5). 5.根据权利要求1所述的一种带有机器人机械臂的维修设备,其特征在于:所述加工箱(5)的侧壁上滑动安装有打磨机构(13),且侧螺纹套(21)与打磨机构(13)相连接。5. A maintenance device with a robot arm according to claim 1, characterized in that a grinding mechanism (13) is slidably mounted on the side wall of the processing box (5), and a side threaded sleeve (21) is connected to the grinding mechanism (13). 6.根据权利要求1所述的一种带有机器人机械臂的维修设备,其特征在于:所述工作台(1)的外壁上安装有远程控制器(2),所述远程控制器(2)的输出端与机械臂本体(14)、夹爪(18)、打磨机构(13)、驱动电机(10)、伺服电机(11)、步进电机(19)的输入端电性连接。6. A maintenance equipment with a robotic arm according to claim 1, characterized in that a remote controller (2) is installed on the outer wall of the workbench (1), and the output end of the remote controller (2) is electrically connected to the input end of the robotic arm body (14), the clamping claw (18), the grinding mechanism (13), the driving motor (10), the servo motor (11), and the stepping motor (19).
CN202322918748.7U 2023-10-30 2023-10-30 A maintenance device with a robotic arm Active CN221716476U (en)

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