CN221716206U - A new type of one-piece casting aluminum cutting machine bed - Google Patents
A new type of one-piece casting aluminum cutting machine bed Download PDFInfo
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- CN221716206U CN221716206U CN202420204271.8U CN202420204271U CN221716206U CN 221716206 U CN221716206 U CN 221716206U CN 202420204271 U CN202420204271 U CN 202420204271U CN 221716206 U CN221716206 U CN 221716206U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 20
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 16
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 16
- 238000005266 casting Methods 0.000 title claims description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 239000002699 waste material Substances 0.000 claims abstract description 53
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 230000035939 shock Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Auxiliary Devices For Machine Tools (AREA)
Abstract
本实用新型属于切铝机技术领域，尤其为一种新型一体铸造的切铝机床身，包括包括铸造床身，所述铸造床身包括上料机构与锯切机构，所述上料机构的上端面设置有上料导轨槽，所述上料机构右部设置有电机丝杠连接台，所述上料机构的内部设置有飞溅废屑收集槽；所述锯切机构的内部上端设置有锯切导轨槽，所述锯切机构内部设置有锯切飞溅废屑输送槽，所述锯切飞溅废屑输送槽的上部固定安装有锯切丝杠台，所述锯切机构的右端面与锯切导轨槽间设置有锯切废屑收集槽。本实用新型通过设置废屑收集槽与吸尘口，能够及时清理切割时产生的废屑，在长时间工作时，加工精度不会降低，加工效率高，同时一体铸造式的床身吸震性好刚性强。
The utility model belongs to the technical field of aluminum cutting machines, and is particularly a novel one-piece cast aluminum cutting machine bed, including a cast bed, the cast bed including a feeding mechanism and a sawing mechanism, the upper end face of the feeding mechanism is provided with a feeding guide groove, the right part of the feeding mechanism is provided with a motor screw connection platform, and the interior of the feeding mechanism is provided with a splashing waste collection groove; the inner upper end of the sawing mechanism is provided with a sawing guide groove, the interior of the sawing mechanism is provided with a sawing splashing waste conveying groove, the upper part of the sawing splashing waste conveying groove is fixedly installed with a sawing screw platform, and a sawing waste collection groove is provided between the right end face of the sawing mechanism and the sawing guide groove. The utility model can clean up the waste generated during cutting in time by providing a waste collection groove and a dust suction port, and the processing accuracy will not be reduced when working for a long time, and the processing efficiency is high. At the same time, the one-piece cast bed has good shock absorption and strong rigidity.
Description
技术领域Technical Field
本实用新型涉及切铝机技术领域，具体为一种新型一体铸造的切铝机床身。The utility model relates to the technical field of aluminum cutting machines, in particular to a novel integrally cast aluminum cutting machine bed.
背景技术Background Art
一体铸造是将多个小零件整合到一起，在一次性铸造过程中完成大部件的制造，切铝机床身是切铝机的主要部分，负责固定和支撑切铝机的工作台和切割工具。其结构通常采用高强度材料制成，以确保稳定性和耐用性。One-piece casting is to integrate multiple small parts together to complete the manufacture of large parts in a one-time casting process. The aluminum cutting machine bed is the main part of the aluminum cutting machine, which is responsible for fixing and supporting the workbench and cutting tools of the aluminum cutting machine. Its structure is usually made of high-strength materials to ensure stability and durability.
存在以下问题：There are the following problems:
在现有的切铝机床身中，大部分是由低碳钢板经折弯成型与矩形管焊接而成的，而且焊接质量主要取决于焊接及热处理的工艺，焊接不牢导致床身刚性较差，焊接后受热产生应力，易造成误差，影响床身结构强度及稳定性，同时在锯切加工时会产生废屑，在废屑堆积过多时会进一步降低加工精度并对工人的健康造成威胁。In the existing aluminum cutting machine bed, most of them are made of low-carbon steel plates that are bent and welded with rectangular tubes, and the welding quality mainly depends on the welding and heat treatment processes. Weak welding leads to poor rigidity of the bed, and stress is generated by heat after welding, which is easy to cause errors and affect the structural strength and stability of the bed. At the same time, waste chips are generated during sawing. When too much waste chips accumulate, the processing accuracy will be further reduced and the health of workers will be threatened.
实用新型内容Utility Model Content
针对现有技术的不足，本实用新型提供了一种新型一体铸造的切铝机床身，提高了床身结构强度以及结构稳定性，解决了床体本身与切割废屑堆积从而使加工精度降低，并对的工人的健康造成威胁问题。In view of the deficiencies in the prior art, the utility model provides a novel one-piece cast aluminum cutting machine bed, which improves the structural strength and stability of the bed, solves the problem of the bed itself and the accumulation of cutting waste, which reduces the processing accuracy and poses a threat to the health of workers.
为实现上述目的，本实用新型提供如下技术方案：一种新型一体铸造的切铝机床身，包括铸造床身，所述铸造床身包括上料机构与锯切机构，所述上料机构的上端面设置有上料导轨槽，所述上料机构右部设置有电机丝杠连接台，所述上料机构的内部设置有飞溅废屑收集槽；所述锯切机构的内部上端设置有锯切导轨槽，所述锯切机构内部设置有锯切飞溅废屑输送槽，所述锯切飞溅废屑输送槽的上部固定安装有锯切丝杠台，所述锯切机构的右端面与锯切导轨槽间设置有锯切废屑收集槽。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of one-piece cast aluminum cutting machine bed, including a cast bed, the cast bed including a feeding mechanism and a sawing mechanism, the upper end face of the feeding mechanism is provided with a feeding guide rail groove, the right part of the feeding mechanism is provided with a motor screw connecting platform, and the interior of the feeding mechanism is provided with a splash waste collection groove; the inner upper end of the sawing mechanism is provided with a sawing guide rail groove, the interior of the sawing mechanism is provided with a sawing splash waste conveying groove, the upper part of the sawing splash waste conveying groove is fixedly installed with a sawing screw platform, and a sawing waste collection groove is provided between the right end face of the sawing mechanism and the sawing guide rail groove.
作为本实用新型的一种优选技术方案，所述锯切飞溅废屑输送槽对称设置有两个，所述两个锯切飞溅废屑输送槽间设置有锯切飞溅废屑收集槽，所述锯切机构的右端面设置有上料丝杠台，所述锯切机构的上端面设置有出料导轨槽。As a preferred technical solution of the utility model, two sawing splash waste conveying troughs are symmetrically arranged, a sawing splash waste collecting trough is arranged between the two sawing splash waste conveying troughs, a loading screw platform is arranged on the right end face of the sawing mechanism, and a discharge guide rail groove is arranged on the upper end face of the sawing mechanism.
作为本实用新型的一种优选技术方案，所述上料机构与锯切机构间设置有加强筋，所述飞溅废屑收集槽与锯切废屑收集槽贯通连接。As a preferred technical solution of the utility model, a reinforcing rib is provided between the feeding mechanism and the sawing mechanism, and the splashing waste collecting groove is connected with the sawing waste collecting groove.
作为本实用新型的一种优选技术方案，所述锯切机构的右端面设置有方形线孔与圆形线孔，所述锯切机构的后端面设置有吸尘器安装孔。As a preferred technical solution of the utility model, a square wire hole and a circular wire hole are arranged on the right end face of the sawing mechanism, and a vacuum cleaner installation hole is arranged on the rear end face of the sawing mechanism.
与现有技术相比，本实用新型，具备以下有益效果：Compared with the prior art, the utility model has the following beneficial effects:
该实用新型，采用现有铸造工艺将床身一体铸造成型，对床身的结构进行优化设计，实现便于铸造的同时，显著提高床身结构强度以及结构稳定性；此铸造床身，通过设置废屑收集槽与吸尘口，能够及时清理切割时产生的废屑，在长时间工作时，加工精度不会降低，加工效率高。The utility model adopts the existing casting process to cast the bed in one piece, optimizes the structure of the bed, and facilitates casting while significantly improving the structural strength and stability of the bed. This casting bed can clean up the waste chips generated during cutting in time by arranging a waste chip collection groove and a dust suction port. During long-term work, the processing accuracy will not be reduced and the processing efficiency is high.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型等轴侧结构示意图；Figure 1 is a schematic diagram of the isometric structure of the utility model;
图2为本实用新型俯视结构示意图；Figure 2 is a schematic diagram of the structure of the utility model from top view;
图3为本实用新型右视结构示意图；FIG3 is a schematic diagram of the structure of the utility model from the right side;
图4为本实用新型后视结构示意图；FIG4 is a schematic diagram of the rear view structure of the utility model;
图5为本实用新型左视结构示意图。FIG5 is a schematic diagram of the structure of the utility model from the left.
图中：1、铸造床身；2、上料机构；3、电机丝杠连接台；4、飞溅废屑收集槽；5、上料导轨槽；6、锯切导轨槽；7、锯切丝杠台；8、锯切机构；9、锯切飞溅废屑收集槽；10、锯切飞溅废屑输送槽；11、加强筋；12、锯切废屑收集槽；13、上料丝杠台；14、出料导轨槽；15、吸尘器安装孔；16、方形线孔；17、圆形线孔。In the figure: 1. casting bed; 2. feeding mechanism; 3. motor screw connection platform; 4. splash waste collection trough; 5. feeding guide groove; 6. sawing guide groove; 7. sawing screw platform; 8. sawing mechanism; 9. sawing splash waste collection trough; 10. sawing splash waste conveying trough; 11. reinforcing ribs; 12. sawing waste collection trough; 13. feeding screw platform; 14. discharging guide groove; 15. vacuum cleaner installation hole; 16. square wire hole; 17. round wire hole.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例Example
请参阅图1-5，本实用新型提供以下技术方案：一种新型一体铸造的切铝机床身，包括铸造床身1，铸造床身1包括上料机构2与锯切机构8，上料机构2的上端面设置有上料导轨槽5，上料机构2右部设置有电机丝杠连接台3，上料机构2的内部设置有飞溅废屑收集槽4；锯切机构8的内部上端设置有锯切导轨槽6，锯切机构8内部设置有锯切飞溅废屑输送槽10，锯切飞溅废屑输送槽10的上部固定安装有锯切丝杠台7，锯切机构8的右端面与锯切导轨槽6间设置有锯切废屑收集槽12。Please refer to Figures 1-5. The utility model provides the following technical solutions: a new type of one-piece cast aluminum cutting machine bed, including a casting bed 1, the casting bed 1 includes a feeding mechanism 2 and a sawing mechanism 8, the upper end face of the feeding mechanism 2 is provided with a feeding guide groove 5, the right part of the feeding mechanism 2 is provided with a motor screw connecting platform 3, and the interior of the feeding mechanism 2 is provided with a splashing waste collection groove 4; the inner upper end of the sawing mechanism 8 is provided with a sawing guide groove 6, and the interior of the sawing mechanism 8 is provided with a sawing splashing waste conveying groove 10, the upper part of the sawing splashing waste conveying groove 10 is fixedly installed with a sawing screw platform 7, and a sawing waste collection groove 12 is provided between the right end face of the sawing mechanism 8 and the sawing guide groove 6.
本实施方案中，上料导轨槽5对称设置有两条，飞溅废屑收集槽4右端高左端低，锯切丝杠台7对称设置有两个，锯切废屑收集槽12，锯切机构8的左右两侧对称设置有U型孔。In this embodiment, two feeding guide grooves 5 are symmetrically arranged, the splash waste collection groove 4 is higher on the right end and lower on the left end, the sawing screw table 7 is symmetrically arranged with two sawing waste collection grooves 12, and U-shaped holes are symmetrically arranged on the left and right sides of the sawing mechanism 8.
具体的，锯切飞溅废屑输送槽10对称设置有两个，两个锯切飞溅废屑输送槽10间设置有锯切飞溅废屑收集槽9，锯切机构8的右端面设置有上料丝杠台13，锯切机构8的上端面设置有出料导轨槽14。Specifically, two sawing splash waste conveying troughs 10 are symmetrically arranged, a sawing splash waste collecting trough 9 is arranged between the two sawing splash waste conveying troughs 10, a loading screw platform 13 is arranged on the right end face of the sawing mechanism 8, and a discharge guide groove 14 is arranged on the upper end face of the sawing mechanism 8.
本实施例中，锯切飞溅废屑输送槽10前后端高中间低，锯切时，飞溅到锯切飞溅废屑输送槽10的废屑，在重力的重力下进入到锯切飞溅废屑收集槽9中。In this embodiment, the sawing splash waste conveying trough 10 is high at the front and rear ends and low in the middle. During sawing, the waste chips splashed into the sawing splash waste conveying trough 10 enter the sawing splash waste collecting trough 9 under the force of gravity.
具体的，上料机构2与锯切机构8间设置有加强筋11，飞溅废屑收集槽4与锯切废屑收集槽12贯通连接。Specifically, a reinforcing rib 11 is provided between the feeding mechanism 2 and the sawing mechanism 8 , and the splashing waste collecting trough 4 is connected to the sawing waste collecting trough 12 .
本实施例中，加强筋11与上料机构2、锯切机构8下端面平齐，经飞溅废屑收集槽4收集到的废屑可在重力与吸尘器的作用下进行收集。In this embodiment, the reinforcing rib 11 is flush with the lower end surfaces of the feeding mechanism 2 and the sawing mechanism 8, and the waste collected by the splash waste collection groove 4 can be collected under the action of gravity and a vacuum cleaner.
具体的，锯切机构8的右端面设置有方形线孔16与圆形线孔17，锯切机构8的后端面设置有吸尘器安装孔15。Specifically, a square wire hole 16 and a circular wire hole 17 are provided on the right end surface of the sawing mechanism 8 , and a vacuum cleaner installation hole 15 is provided on the rear end surface of the sawing mechanism 8 .
本实施例中，方形线孔16与圆形线孔17设置于锯切废屑收集槽12的下部，吸尘器安装孔15设置于锯切废屑收集槽12的后端面。In this embodiment, the square wire hole 16 and the circular wire hole 17 are disposed at the lower portion of the sawing waste collecting trough 12 , and the vacuum cleaner mounting hole 15 is disposed at the rear end surface of the sawing waste collecting trough 12 .
本实用新型的工作原理及使用流程：工作人员将铸造床身1吊装到适宜的位置，在上料导轨槽5、锯切导轨槽6、出料导轨槽14上安装导轨，在电机丝杠连接台3与上料丝杠台13上安装丝杠与伺服电机，丝杠上安装上料输送平台及夹紧机构，在锯切丝杠台7上安装丝杠与伺服电机，其上安装电机、传动装置及锯片，锯片安装于锯切废屑收集槽12的上部，左侧U型便于安装锯片，右侧U型孔便于安装带轮，采用一体铸造的床身确保了设备的稳定性和耐用性，减少了故障和维护成本。The working principle and use process of the utility model are as follows: the staff hoists the casting bed 1 to a suitable position, installs guide rails on the feeding guide groove 5, the sawing guide groove 6, and the discharging guide groove 14, installs the screw and the servo motor on the motor screw connecting platform 3 and the feeding screw platform 13, installs the feeding conveying platform and the clamping mechanism on the screw, installs the screw and the servo motor on the sawing screw platform 7, and installs the motor, transmission device and saw blade thereon, and the saw blade is installed on the upper part of the sawing waste collection groove 12. The U-shaped hole on the left is convenient for installing the saw blade, and the U-shaped hole on the right is convenient for installing the pulley. The one-piece cast bed ensures the stability and durability of the equipment and reduces failures and maintenance costs.
最后应说明的是：以上所述仅为本实用新型的优选实施例而已，并不用于限制本实用新型，尽管参照前述实施例对本实用新型进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims (4)
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Effective date of registration: 20250325 Address after: Opposite to memorial archway, Wangzha Village, Hehua Street, Licheng District, Jinan, Shandong 250000 Patentee after: Jinan Weiduo Precision Machinery Co.,Ltd. Country or region after: China Address before: No.26 North Xinzhuang Road, Tianqiao District, Jinan City, Shandong Province, 250000 Patentee before: Jinan Jiuqiang CNC Equipment Co.,Ltd. Country or region before: China |