CN221716183U - An automatic assembly line for linear slide units - Google Patents
An automatic assembly line for linear slide units Download PDFInfo
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- CN221716183U CN221716183U CN202323636524.3U CN202323636524U CN221716183U CN 221716183 U CN221716183 U CN 221716183U CN 202323636524 U CN202323636524 U CN 202323636524U CN 221716183 U CN221716183 U CN 221716183U
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Abstract
Description
技术领域Technical Field
本实用新型属于直线滑动单元组装机械领域,具体涉及一种直线滑动单元的自动组装生产线。The utility model belongs to the field of linear sliding unit assembly machinery, in particular to an automatic assembly production line of a linear sliding unit.
背景技术Background Art
直线滑动单元一般由铝块、卡簧和轴套三部分组成。直线滑块是直线滑动单元的一种叫法。直线滑动单元在生产加工过程中一般需要进行卡簧等零部件的安装,而常规直线滑动单元大多采用工人手动安装,即让铝块和轴套在流水线上,通过直线滑动单元的移动让工人使用工具将卡簧和轴套等零部件加装到铝块中,完成直线滑动单元的组装,然而这种常规直线滑动单元的加装方式不仅极易出现零部件的丢失,造成原材料的浪费,常规直线滑动单元加装也极易出现缺少零部件的缺陷,影响了产品的生产质量,且多工人的流水线加装常规直线滑动单元的方式还增加了工人的劳动强度与生产时间,极大的降低了产品的生产效率,提高了产品的生产成本。The linear sliding unit is generally composed of three parts: an aluminum block, a retaining spring and a sleeve. A linear slider is a name for a linear sliding unit. In the production and processing process of a linear sliding unit, it is generally necessary to install retaining springs and other parts, while conventional linear sliding units are mostly installed manually by workers, that is, the aluminum block and the sleeve are placed on the assembly line, and the workers use tools to add retaining springs, sleeves and other parts to the aluminum block through the movement of the linear sliding unit to complete the assembly of the linear sliding unit. However, this conventional linear sliding unit installation method is not only prone to the loss of parts and causes a waste of raw materials, but also prone to the defect of missing parts, which affects the production quality of the product. In addition, the installation method of conventional linear sliding units on an assembly line with multiple workers also increases the labor intensity and production time of the workers, greatly reduces the production efficiency of the product, and increases the production cost of the product.
所以需要提出一种新的方案来解决这类问题。Therefore, a new solution needs to be proposed to solve this kind of problem.
实用新型内容Utility Model Content
针对现有技术中的不足之处,本实用新型提供一种直线滑动单元的自动组装生产线,针对常规直线滑动单元大多采用工人手动安装存在的缺陷,工人手动安装直线滑动单元,不仅极易出现零部件的丢失,造成原材料的浪费,也极易出现缺少零部件的缺陷,影响了产品的生产质量,且多工人的流水线加装常规直线滑动单元的方式还增加了工人的劳动强度与生产时间,极大的降低了产品的生产效率,提高了产品的生产成本。In view of the deficiencies in the prior art, the utility model provides an automatic assembly production line for linear sliding units. In view of the defects that most conventional linear sliding units are installed manually by workers, manual installation of linear sliding units by workers is not only prone to loss of parts and components, resulting in waste of raw materials, but also prone to defects such as missing parts, which affects the production quality of products. In addition, the method of installing conventional linear sliding units on an assembly line with multiple workers also increases the labor intensity and production time of the workers, greatly reduces the production efficiency of the products, and increases the production cost of the products.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种直线滑动单元的自动组装生产线,包括工作台和机架,其特征在于,所述工作台上依次紧靠设有上料输送机构、组装工位和下料输送机构,且所述上料输送机构、所述组装工位和所述下料输送机构均处于同一水平高度,所述组装工位包括间隔依次分布的第一压簧组装工位、铝块翻转工位、压轴组装工位和第二压簧组装工位,所述组装工位一侧边上的所述工作台对应于所述第一压簧组装工位、铝块翻转工位、所述压轴组装工位和所述第二压簧组装工位分别对应安装有第一压簧组装机构、铝块翻转机构、压轴组装机构和第二压簧组装机构,所述组装工位的另一侧边上的所述工作台还设有与所述组装工位同向的移件机构,所述铝块翻转机构远离所述组装工位的一侧还设有用于轴套供料的振动盘,所述第一压簧组装工位远离所述铝块翻转工位的一侧还设有与所述组装工位共线的送料气缸,通过所述送料气缸用于推动铝块,通过第一压簧组装机构在所述第一压簧组装工位上完成铝块一端的卡簧安装,通过所述铝块翻转机构用于翻转安装完一端卡簧的铝块,通过所述压轴组装机构在压轴组装工位上完成铝块内的轴套安装,通过所述第二压簧组装机构在第二压簧组装工位完成铝块另一端的卡簧安装,通过移件机构用于移动铝块,使未完成组装的铝块处于对应各组装工位的位置上和使完成组装的铝块移至所述下料输送机构上。The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: an automatic assembly production line of a linear sliding unit, comprising a workbench and a frame, characterized in that a loading and conveying mechanism, an assembly station and a unloading and conveying mechanism are closely arranged on the workbench in sequence, and the loading and conveying mechanism, the assembly station and the unloading and conveying mechanism are all at the same horizontal height, the assembly station comprises a first compression spring assembly station, an aluminum block flipping station, a compression shaft assembly station and a second compression spring assembly station which are distributed in sequence at intervals, the workbench on one side of the assembly station corresponds to the first compression spring assembly station, the aluminum block flipping station, the compression shaft assembly station and the second compression spring assembly station, and the first compression spring assembly mechanism, the aluminum block flipping mechanism, the compression shaft assembly mechanism and the second compression spring assembly mechanism are respectively installed thereon, and the workbench on the other side of the assembly station A parts moving mechanism is also provided in the same direction as the assembly station, and a vibration plate for feeding the sleeve is provided on the side of the aluminum block flipping mechanism away from the assembly station, and a feeding cylinder which is colinear with the assembly station is provided on the side of the first compression spring assembly station away from the aluminum block flipping station. The feeding cylinder is used to push the aluminum block, and the installation of the retaining spring at one end of the aluminum block is completed at the first compression spring assembly station through the first compression spring assembly mechanism, and the aluminum block flipping mechanism is used to flip the aluminum block with the retaining spring installed at one end, and the installation of the sleeve in the aluminum block is completed at the compression assembly station through the pressing shaft assembly mechanism, and the installation of the retaining spring at the other end of the aluminum block is completed at the second compression spring assembly station through the second compression spring assembly mechanism. The parts moving mechanism is used to move the aluminum block, so that the unassembled aluminum blocks are located at the positions corresponding to the assembly stations and the assembled aluminum blocks are moved to the unloading conveying mechanism.
进一步的,所述移件机构包括设置在工作台上的移件丝杆模组,所述移件丝杆模组的滑块上还设有移件气缸,所述移件气缸的输出端还设有用于移动铝块的移件支架;Furthermore, the moving mechanism comprises a moving screw module arranged on a workbench, a moving cylinder is further arranged on a slider of the moving screw module, and a moving bracket for moving the aluminum block is further arranged at an output end of the moving cylinder;
所述移件支架包括与所述组装工位平行并位于所述组装工位上方的长杆,所述长杆上相对于所述移件气缸的一侧沿长杆长度方向至少阵列安装有包括5个移爪,且靠近所述上料输送机构一侧的4个所述移爪还设有缓冲块,5个所述移爪的间距与所述第一压簧组装工位、铝块翻转工位、压轴组装工位和第二压簧组装工位的设置间距相适配,所述长杆的长度大于所述组装工位的长度。The moving parts bracket includes a long rod parallel to the assembly station and located above the assembly station, and at least 5 moving claws are installed in an array on the long rod relative to one side of the moving parts cylinder along the length direction of the long rod, and 4 of the moving claws close to the side of the feeding conveying mechanism are also provided with buffer blocks, and the spacing between the 5 moving claws is adapted to the setting spacing of the first compression spring assembly station, the aluminum block flipping station, the pressure shaft assembly station and the second compression spring assembly station, and the length of the long rod is greater than the length of the assembly station.
进一步的,所述第一压簧组装机构和所述第二压簧组装机构相同,所述第一压簧组装机构包括设置于机架上的压簧机构、卡簧上料机构和竖立丝杆模组,所述竖立丝杆模组垂直于所述组装工位竖直安装在所述机架上并正对于所述组装工位上方,所述竖立丝杆模组的下端还设有压簧机构,所述压簧机构包括压头、卡簧压头、弹簧、光轴、卡簧套头,所述压头的下端面中部上垂直设置有的卡簧压头,所述压头上围绕卡簧压头的周边阵列有若干个用于导向的光轴,所述光轴上套装有弹簧,所述卡簧套头的中部上对应卡簧压头的位置开设有卡簧压头让位孔,所述卡簧套头上围绕卡簧压头让位孔的周边阵列有与光轴位置对应的贯穿卡簧套头的光轴让位孔,所述卡簧压头让位孔内还设有用于预备多个卡簧工作的卡簧夹,所述弹簧位于压头和卡簧套头之间,用于复位压缩后的卡簧套头;其中,所述光轴、所述弹簧、所述光轴让位孔的数量均至少包括3个,所述卡簧压头为T型柱,所述卡簧套头上的光轴让位孔为倒立的沉头孔,所述光轴穿过光轴让位孔的下端为T型头,通过沉头孔与T型头,限制卡簧套头脱位,使卡簧套头滑动范围在压头和T型头之间;Furthermore, the first compression spring assembly mechanism is the same as the second compression spring assembly mechanism, the first compression spring assembly mechanism comprises a compression spring mechanism, a retaining spring feeding mechanism and an upright screw module arranged on the frame, the upright screw module is vertically installed on the frame perpendicular to the assembly station and directly above the assembly station, and a compression spring mechanism is also provided at the lower end of the upright screw module, the compression spring mechanism comprises a pressure head, a retaining spring pressure head, a spring, an optical axis, and a retaining spring sleeve, a retaining spring pressure head is vertically arranged on the middle part of the lower end surface of the pressure head, a peripheral array around the retaining spring pressure head on the pressure head has several optical axes for guiding, a spring is mounted on the optical axis, and a position corresponding to the retaining spring pressure head is arranged in the middle part of the retaining spring sleeve A retaining spring pressure head clearance hole is provided, and an optical axis clearance hole corresponding to the position of the optical axis and penetrating the retaining spring sleeve is arranged in a peripheral array around the retaining spring pressure head clearance hole on the retaining spring sleeve, and a retaining spring clip for preparing a plurality of retaining springs is also arranged in the retaining spring pressure head clearance hole, and the spring is located between the pressure head and the retaining spring sleeve, and is used to reset the retaining spring sleeve after compression; wherein, the number of the optical axis, the spring, and the optical axis clearance hole is at least 3, the retaining spring pressure head is a T-shaped column, the optical axis clearance hole on the retaining spring sleeve is an inverted countersunk hole, and the lower end of the optical axis passing through the optical axis clearance hole is a T-shaped head, and the retaining spring sleeve is limited from dislocation through the countersunk hole and the T-shaped head, so that the sliding range of the retaining spring sleeve is between the pressure head and the T-shaped head;
所述卡簧上料机构包括卡簧上料套筒、卡簧冲缸、卡簧推片和推片导轨,所述卡簧冲缸的输出端与所述卡簧推片连接,所述卡簧推片设置在所述推片导轨内,所述卡簧上料套筒与所述竖立丝杆模组呈平行状态分布并安装于所述机架上,所述卡簧推片位于所述卡簧上料套筒下方,所述卡簧冲缸与所述组装工位呈垂直状态分布。The retaining spring feeding mechanism includes a retaining spring feeding sleeve, a retaining spring punch cylinder, a retaining spring push piece and a push piece guide rail. The output end of the retaining spring punch cylinder is connected to the retaining spring push piece. The retaining spring push piece is arranged in the push piece guide rail. The retaining spring feeding sleeve is distributed in parallel with the vertical screw module and is installed on the frame. The retaining spring push piece is located below the retaining spring feeding sleeve. The retaining spring punch cylinder is distributed in a vertical state with the assembly station.
进一步的,所述铝块翻转机构包括翻转气缸、活动卡盘、夹持爪,所述翻转气缸与所述活动卡盘连接,所述活动卡盘与所述夹持爪连接,且所述夹持爪伸入所述组装工位内,所述组装工位对应所述夹持爪的位置还设有夹持爪让位孔,所述通过所述翻转气缸驱动所述活动卡盘旋转,所述活动卡盘带动所述夹持爪旋转;Further, the aluminum block flipping mechanism includes a flipping cylinder, a movable chuck, and a clamping claw. The flipping cylinder is connected to the movable chuck, the movable chuck is connected to the clamping claw, and the clamping claw extends into the assembly station. The assembly station is also provided with a clamping claw clearance hole at a position corresponding to the clamping claw. The movable chuck is driven to rotate by the flipping cylinder, and the movable chuck drives the clamping claw to rotate.
进一步的,所述压轴组装机构包括设置在机架上的压轴气缸、轴套上料轨道和轴套定位机构,所述轴套上料轨道一端与所述振动盘连接,另一端与所述轴套定位机构连通,所述压轴气缸竖直设置在所述机架上且位于所述轴套定位机构的正上方;Furthermore, the pressing assembly mechanism includes a pressing cylinder, a sleeve feeding track and a sleeve positioning mechanism arranged on the frame, one end of the sleeve feeding track is connected to the vibration plate, and the other end is connected to the sleeve positioning mechanism, and the pressing cylinder is vertically arranged on the frame and located directly above the sleeve positioning mechanism;
所述轴套定位机构包括左半圆定位块、右半圆定位块和轴套定位气缸,所述左半圆定位块固定在所述轴套定位气缸的缸体上,所述右半圆定位块设置在所述轴套定位气缸的输出端上,通过所述轴套定位气缸驱动所述右半圆定位块活动,并使所述右半圆定位块活动与所述左半圆定位块组成圆口虎钳夹具结构;The sleeve positioning mechanism comprises a left semicircular positioning block, a right semicircular positioning block and a sleeve positioning cylinder, wherein the left semicircular positioning block is fixed on the cylinder body of the sleeve positioning cylinder, and the right semicircular positioning block is arranged on the output end of the sleeve positioning cylinder, and the right semicircular positioning block is driven to move by the sleeve positioning cylinder, and the right semicircular positioning block is moved to form a round-mouth vise clamp structure with the left semicircular positioning block;
所述压轴气缸的输出端设有冲头,所述冲头直径小于所述圆口虎钳夹具结构的圆孔直径,且所述冲头的中心线与圆孔中心具有同轴度;A punch is provided at the output end of the pressure cylinder, the diameter of the punch is smaller than the diameter of the circular hole of the round-mouth vise clamp structure, and the center line of the punch is coaxial with the center of the circular hole;
所述振动盘的出料口位置高于所述轴套上料轨道,所述轴套上料轨道呈倾斜向下设置在机架上。The discharge port of the vibration plate is located higher than the shaft sleeve loading track, and the shaft sleeve loading track is arranged on the frame in an inclined downward manner.
进一步的,所述上料输送机构和所述下料输送机构均包括传送带组件和驱动电机。Furthermore, the loading conveying mechanism and the unloading conveying mechanism both include a conveyor belt assembly and a driving motor.
进一步的,所述下料输送机构、所述组装工位和所述送料气缸处于同一方向上,所述组装工位和所述上料输送机构呈垂直状态分布。Furthermore, the unloading conveying mechanism, the assembly station and the feeding cylinder are in the same direction, and the assembly station and the loading conveying mechanism are distributed in a vertical state.
进一步的,所述工作台上还设有用于急停的急停旋钮和用于控制整个设备运行的人机交互操作面板,所述工作台下面还设有与人机交互操作面板连接的伺服电机电源开关、伺服电机控制器、PLC控制单元、接线端子板。Furthermore, the workbench is also provided with an emergency stop knob for emergency stop and a human-machine interaction operation panel for controlling the operation of the entire equipment. A servo motor power switch, a servo motor controller, a PLC control unit, and a terminal board connected to the human-machine interaction operation panel are also provided under the workbench.
本实用新型相较于现有技术的有益效果:本实用新型针对现有根据工人手动安装常规直线滑动单元的方式,不仅减少了零部件的丢失和不会造成零部件的损伤,节省原材料,提高了产品的生产质量,而且降低了工人的劳动强度与生产时间,极大的提高了产品的生产效率和产品的生产成本。The beneficial effects of the utility model compared with the prior art are as follows: the utility model aims at the existing method of workers manually installing conventional linear sliding units, which not only reduces the loss of parts and does not cause damage to parts, saves raw materials, and improves the production quality of products, but also reduces the labor intensity and production time of workers, greatly improving the production efficiency and production cost of products.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型实施例提供的一种直线滑动单元的自动组装生产线的俯视结构示意图;FIG1 is a schematic diagram of a top view of an automatic assembly production line of a linear sliding unit provided by an embodiment of the utility model;
图2为本实用新型实施例提供的一种直线滑动单元的自动组装生产线的主视结构示意图;FIG2 is a schematic diagram of the main structure of an automatic assembly production line of a linear sliding unit provided by an embodiment of the utility model;
图3为本实用新型实施例提供的一种直线滑动单元的自动组装生产线的侧视结构示意图;FIG3 is a side view of an automatic assembly production line of a linear sliding unit provided by an embodiment of the utility model;
图4为本实用新型实施例提供的一种直线滑动单元的自动组装生产线的第一压簧组装机构的结构示意图。FIG. 4 is a schematic structural diagram of a first compression spring assembly mechanism of an automatic assembly production line of a linear sliding unit provided in an embodiment of the utility model.
图中,1、上料输送机构,2、组装工位,3、下料输送机构,4、第一压簧组装机构,5、铝块翻转机构,6、压轴组装机构,7、第二压簧组装机构,8、移件机构,9、振动盘,10、送料气缸,11、急停旋钮;In the figure, 1, feeding conveying mechanism, 2, assembly station, 3, unloading conveying mechanism, 4, first compression spring assembly mechanism, 5, aluminum block turning mechanism, 6, pressing shaft assembly mechanism, 7, second compression spring assembly mechanism, 8, moving mechanism, 9, vibration plate, 10, feeding cylinder, 11, emergency stop knob;
41、压簧机构,42、卡簧上料机构,43、竖立丝杆模组,411、压头,412、卡簧压头,413、弹簧,414、光轴,415、卡簧套头,51、翻转气缸,52、活动卡盘,53、夹持爪,61、压轴气缸,62、轴套上料轨道,63、轴套定位机构,81、移件丝杆模组,82、移件气缸,831、长杆,832、移爪。41. Compression spring mechanism, 42. Circlip feeding mechanism, 43. Vertical screw module, 411. Pressing head, 412. Circlip pressing head, 413. Spring, 414. Optical axis, 415. Circlip sleeve, 51. Flip cylinder, 52. Movable chuck, 53. Clamping claw, 61. Pressing cylinder, 62. Bushing feeding track, 63. Bushing positioning mechanism, 81. Moving screw module, 82. Moving cylinder, 831. Long rod, 832. Moving claw.
具体实施方式DETAILED DESCRIPTION
以下参照具体的实施例来说明本实用新型。本领域技术人员能够理解,这些实施例仅用于说明本实用新型,其不以任何方式限制本实用新型的范围。The present invention is described below with reference to specific embodiments. Those skilled in the art will appreciate that these embodiments are only used to illustrate the present invention and do not limit the scope of the present invention in any way.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected" to another element, it may be directly connected to the other element or there may be a central element at the same time. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and/or" used herein includes any and all combinations of one or more related listed items.
如图1至图4示,本实用新型实施例中提供了一种直线滑动单元的自动组装生产线,包括工作台和机架,所述工作台上依次紧靠设有上料输送机构1、组装工位2和下料输送机构3,且所述上料输送机构1、所述组装工位2和所述下料输送机构3均处于同一水平高度,所述组装工位2包括间隔依次分布的第一压簧组装工位、铝块翻转工位、压轴组装工位和第二压簧组装工位,所述组装工位一侧边上的所述工作台对应于所述第一压簧组装工位、铝块翻转工位、所述压轴组装工位和所述第二压簧组装工位分别对应安装有第一压簧组装机构4、铝块翻转机构5、压轴组装机构6和第二压簧组装机构7,所述组装工位2的另一侧边上的所述工作台还设有与所述组装工位2同向的移件机构8,所述铝块翻转机构5远离所述组装工位2的一侧还设有用于轴套供料的振动盘9,所述第一压簧组装工位远离所述铝块翻转工位的一侧还设有与所述组装工位共线的送料气缸10,通过所述送料气缸10用于推动铝块,通过所述第一压簧组装机构4在所述第一压簧组装工位上完成铝块一端的卡簧安装,通过所述铝块翻转机构5用于翻转安装完一端卡簧的铝块,通过所述压轴组装机构6在所述压轴组装工位上完成铝块内的轴套安装,通过所述第二压簧组装机构7在第二压簧组装工位上完成铝块另一端的卡簧安装,通过移件机构8用于移动铝块,使未完成组装的铝块处于对应各组装工位的位置上和使完成组装的铝块移至所述下料输送机构3上。As shown in Figures 1 to 4, an automatic assembly production line for a linear sliding unit is provided in an embodiment of the utility model, including a workbench and a frame, wherein a loading and conveying mechanism 1, an assembly station 2 and a unloading and conveying mechanism 3 are closely arranged on the workbench in sequence, and the loading and conveying mechanism 1, the assembly station 2 and the unloading and conveying mechanism 3 are all at the same horizontal height, the assembly station 2 includes a first compression spring assembly station, an aluminum block flipping station, a compression shaft assembly station and a second compression spring assembly station which are distributed in sequence at intervals, and the workbench on one side of the assembly station corresponds to the first compression spring assembly station, the aluminum block flipping station, the compression shaft assembly station and the second compression spring assembly station, and is respectively equipped with a first compression spring assembly mechanism 4, an aluminum block flipping mechanism 5, a compression shaft assembly mechanism 6 and a second compression spring assembly mechanism 7, and the workbench on the other side of the assembly station 2 is also provided with a first compression spring assembly mechanism 4, an aluminum block flipping mechanism 5, a compression shaft assembly mechanism 6 and a second compression spring assembly mechanism 7 which are respectively installed with the first compression spring assembly station, the aluminum block flipping station, the compression shaft assembly station and the second compression spring assembly station, and the workbench on the other side of the assembly station 2 is also provided with a first compression spring assembly mechanism 4, an aluminum block flipping mechanism 5, a compression shaft assembly mechanism 6 and a second compression spring assembly mechanism 7 which are corresponding to the first compression spring assembly station, the aluminum block flipping station, the compression shaft assembly station and the second compression spring assembly station, and the second compression spring assembly station ... 2, the aluminum block flipping mechanism 5 is further provided with a vibration plate 9 for feeding the sleeve on the side away from the assembly station 2, and the first compression spring assembly station is further provided with a feeding cylinder 10 colinear with the assembly station on the side away from the aluminum block flipping station, and the feeding cylinder 10 is used to push the aluminum block, and the first compression spring assembly mechanism 4 is used to complete the installation of the retaining spring at one end of the aluminum block at the first compression spring assembly station, and the aluminum block flipping mechanism 5 is used to flip the aluminum block with the retaining spring installed at one end, and the sleeve installation in the aluminum block is completed at the compression assembly station by the pressing shaft assembly mechanism 6, and the retaining spring installation at the other end of the aluminum block is completed by the second compression spring assembly mechanism 7 at the second compression spring assembly station, and the aluminum block is moved by the moving mechanism 8, so that the unassembled aluminum blocks are located at the positions corresponding to the assembly stations and the assembled aluminum blocks are moved to the unloading conveying mechanism 3.
优选地,所述移件机构8包括设置在工作台上的移件丝杆模组81,所述移件丝杆模组81的滑块上还设有移件气缸82,且移件气缸82与移件丝杆模组81呈垂直状态分布,所述移件气缸82的输出端还设有用于移动铝块的移件支架83;所述移件支架83包括与所述组装工位平行并位于所述组装工位上方的长杆831,所述长杆831上相对于所述移件气缸82的一侧沿长杆831的长度方向至少阵列安装有包括5个移爪832,且靠近所述上料输送机构1一侧的4个所述移爪832还设有缓冲块,5个所述移爪832的间距与所述第一压簧组装工位、铝块翻转工位、压轴组装工位和第二压簧组装工位2的设置间距相适配,使用时,通过移件丝杆模组81驱动滑块带动移件气缸82沿组装工位的长度方向往复移动,通过移件气缸82驱动长杆831伸缩运动,通过移件气缸82与移件丝杆模组81的配合将铝块进行移动。Preferably, the moving mechanism 8 includes a moving screw module 81 arranged on a workbench, a moving cylinder 82 is also provided on the slider of the moving screw module 81, and the moving cylinder 82 is vertically distributed with the moving screw module 81, and the output end of the moving cylinder 82 is also provided with a moving bracket 83 for moving the aluminum block; the moving bracket 83 includes a long rod 831 which is parallel to the assembly station and located above the assembly station, and at least one of the packings is installed in an array along the length direction of the long rod 831 relative to one side of the moving cylinder 82 It includes 5 shift claws 832, and the 4 shift claws 832 on the side close to the feeding and conveying mechanism 1 are also provided with buffer blocks. The spacing between the 5 shift claws 832 is adapted to the setting spacing of the first compression spring assembly station, the aluminum block flipping station, the pressure shaft assembly station and the second compression spring assembly station 2. When in use, the sliding block is driven by the moving screw module 81 to drive the moving cylinder 82 to reciprocate along the length direction of the assembly station, and the long rod 831 is driven to telescope through the moving cylinder 82, and the aluminum block is moved by the cooperation of the moving cylinder 82 and the moving screw module 81.
优选地,所述第一压簧组装机构4和所述第二压簧组装机构7相同,所述第一压簧组装机构4包括设置于机架上的压簧机构41、卡簧上料机构42和竖立丝杆模组43,所述竖立丝杆模组43垂直于所述组装工位2竖直安装在所述机架上并正对于所述组装工位2上方,所述竖立丝杆模组43的下端还设有压簧机构41,所述压簧机构41包括压头411、卡簧压头412、弹簧413、光轴414、卡簧套头415,所述压头411的下端面中部上垂直设置有的卡簧压头412,所述压头411上围绕卡簧压头412的周边阵列有若干个用于导向的光轴414,所述光轴414上套装有弹簧413,所述卡簧套头415的中部上对应卡簧压头412的位置开设有卡簧压头让位孔,所述卡簧套头415上围绕卡簧压头让位孔的周边阵列有与光轴414位置对应并贯穿卡簧套头415的光轴让位孔,所述卡簧压头让位孔内还设有用于预备多个卡簧工作的卡簧夹,所述弹簧413位于压头411和卡簧套头415之间,用于复位压缩后的卡簧套头415;其中,所述光轴414、所述弹簧413、所述光轴让位孔的数量均至少包括3个,所述卡簧压头412为T型柱,所述卡簧套头415上的光轴让位孔为倒立的沉头孔,所述光轴414穿过光轴让位孔的下端为T型头,通过沉头孔与T型头,限制卡簧套头415脱位,使卡簧套头415滑动范围在压头和T型头之间;所述卡簧上料机构42包括卡簧上料套筒、卡簧冲缸、卡簧推片和推片导轨,所述卡簧冲缸的输出端与所述卡簧推片连接,所述卡簧推片设置在所述推片导轨内,所述卡簧上料套筒与所述竖立丝杆模组呈平行状态分布并安装于所述机架上,所述卡簧推片位于所述卡簧上料套筒下方,所述卡簧冲缸与所述组装工位呈垂直状态分布。Preferably, the first compression spring assembly mechanism 4 is the same as the second compression spring assembly mechanism 7, the first compression spring assembly mechanism 4 comprises a compression spring mechanism 41, a spring feed mechanism 42 and a vertical screw module 43 arranged on the frame, the vertical screw module 43 is vertically installed on the frame perpendicular to the assembly station 2 and directly above the assembly station 2, the lower end of the vertical screw module 43 is also provided with a compression spring mechanism 41, the compression spring mechanism 41 comprises a pressure head 411, a spring pressure head 412, a spring 413, an optical axis 414 , a spring sleeve 415, a spring press head 412 is vertically arranged on the middle part of the lower end surface of the press head 411, a peripheral array around the spring press head 412 on the press head 411 has a plurality of optical axes 414 for guiding, a spring 413 is sleeved on the optical axis 414, a spring press head clearance hole is opened at the position corresponding to the spring press head 412 on the middle part of the spring sleeve 415, and an optical axis clearance hole corresponding to the position of the optical axis 414 and penetrating the spring sleeve 415 is arranged around the spring press head clearance hole on the spring sleeve 415. , a circlip clamp for preparing multiple circlips is also provided in the circlip pressure head clearance hole, the spring 413 is located between the pressure head 411 and the circlip sleeve 415, and is used to reset the compressed circlip sleeve 415; wherein the number of the optical axis 414, the spring 413, and the optical axis clearance hole are at least 3, the circlip pressure head 412 is a T-shaped column, the optical axis clearance hole on the circlip sleeve 415 is an inverted countersunk hole, and the lower end of the optical axis 414 passing through the optical axis clearance hole is a T-shaped head, through the countersunk hole and the T-shaped head, the limit The retaining ring sleeve 415 is dislocated so that the sliding range of the retaining ring sleeve 415 is between the pressure head and the T-head; the retaining ring feeding mechanism 42 includes a retaining ring feeding sleeve, a retaining ring punch cylinder, a retaining ring push piece and a push piece guide rail, the output end of the retaining ring punch cylinder is connected to the retaining ring push piece, the retaining ring push piece is arranged in the push piece guide rail, the retaining ring feeding sleeve is distributed in parallel with the vertical screw module and is installed on the frame, the retaining ring push piece is located below the retaining ring feeding sleeve, and the retaining ring punch cylinder is distributed in a vertical state with the assembly station.
优选地,所述铝块翻转机构5包括翻转气缸51、活动卡盘52、夹持爪53,所述翻转气缸51与所述活动卡盘52连接,所述活动卡盘52与所述夹持爪53连接,且所述夹持爪53伸入所述组装工位2内,所述组装工位2对应所述夹持爪的位置还设有夹持爪让位孔,所述通过所述翻转气缸51驱动所述活动卡盘52旋转,通过所述活动卡盘52驱动所述夹持爪53夹紧铝块,然后通过所述活动卡盘52带动所述夹持爪53旋转,完成铝块的翻转。Preferably, the aluminum block flipping mechanism 5 includes a flipping cylinder 51, an active chuck 52, and a clamping claw 53. The flipping cylinder 51 is connected to the active chuck 52, the active chuck 52 is connected to the clamping claw 53, and the clamping claw 53 extends into the assembly station 2. The assembly station 2 is also provided with a clamping claw clearance hole at the position corresponding to the clamping claw. The active chuck 52 is driven to rotate by the flipping cylinder 51, and the clamping claw 53 is driven to clamp the aluminum block by the active chuck 52. Then, the clamping claw 53 is driven to rotate by the active chuck 52 to complete the flipping of the aluminum block.
优选地,所述压轴组装机构6包括设置在机架上的压轴气缸61、轴套上料轨道62和轴套定位机构63,所述轴套上料轨道62一端与所述振动盘9连接,另一端与所述轴套定位机构63连通,所述压轴气缸61竖直设置在所述机架上且位于所述轴套定位机构63的正上方;所述轴套定位机构63包括左半圆定位块、右半圆定位块和轴套定位气缸,所述左半圆定位块固定在所述轴套定位气缸的缸体上,所述右半圆定位块设置在所述轴套定位气缸的输出端上,通过所述轴套定位气缸驱动所述右半圆定位块活动,并使所述右半圆定位块活动与所述左半圆定位块组成圆口虎钳夹具结构;所述压轴气缸61的输出端设有冲头,所述冲头直径小于所述圆口虎钳夹具结构的圆孔直径,且所述冲头的中心线与圆孔中心具有同轴度;所述振动盘9的出料口位置高于所述轴套上料轨道62,所述轴套上料轨道62呈倾斜向下设置在机架上,使用时通过所述振动盘9在所述轴套上料轨道62上送料至所述轴套定位机构63内进行定位对准铝块,然后通过所述压轴气缸61将轴套压入铝块内,完成轴套的安装。Preferably, the pressing assembly mechanism 6 includes a pressing cylinder 61, a sleeve feeding track 62 and a sleeve positioning mechanism 63 arranged on the frame, one end of the sleeve feeding track 62 is connected to the vibration plate 9, and the other end is connected to the sleeve positioning mechanism 63, the pressing cylinder 61 is vertically arranged on the frame and is located directly above the sleeve positioning mechanism 63; the sleeve positioning mechanism 63 includes a left semicircular positioning block, a right semicircular positioning block and a sleeve positioning cylinder, the left semicircular positioning block is fixed on the cylinder body of the sleeve positioning cylinder, the right semicircular positioning block is arranged on the output end of the sleeve positioning cylinder, and the right semicircular positioning block is driven by the sleeve positioning cylinder The positioning block is movable, and the right semicircular positioning block is movable to form a round-mouth vise clamp structure with the left semicircular positioning block; a punch is provided at the output end of the pressing cylinder 61, the punch diameter is smaller than the round hole diameter of the round-mouth vise clamp structure, and the center line of the punch is coaxial with the center of the round hole; the discharge port of the vibration plate 9 is higher than the sleeve feeding track 62, and the sleeve feeding track 62 is arranged on the frame at an angle downward. When in use, the vibration plate 9 is used to feed the sleeve on the sleeve feeding track 62 to the sleeve positioning mechanism 63 for positioning and aligning the aluminum block, and then the sleeve is pressed into the aluminum block by the pressing cylinder 61 to complete the installation of the sleeve.
优选地,所述上料输送机构1和所述下料输送机构3均包括传送带组件和驱动电机,所述下料输送机构3、所述组装工位2和所述送料气缸10处于同一方向上,所述组装工位2和所述上料输送机构1呈垂直状态分布。Preferably, the loading conveying mechanism 1 and the unloading conveying mechanism 3 both include a conveyor belt assembly and a drive motor, the unloading conveying mechanism 3, the assembly station 2 and the feeding cylinder 10 are in the same direction, and the assembly station 2 and the loading conveying mechanism 1 are distributed in a vertical state.
优选地,所述工作台上还设有用于急停的急停旋钮11和用于控制整个设备运行的人机交互操作面板,所述工作台下面还设有与人机交互操作面板连接的伺服电机电源开关、伺服电机控制器、PLC控制单元、接线端子板。Preferably, the workbench is also provided with an emergency stop knob 11 for emergency stop and a human-machine interactive operation panel for controlling the operation of the entire equipment, and a servo motor power switch, a servo motor controller, a PLC control unit, and a terminal board connected to the human-machine interactive operation panel are also provided under the workbench.
本实用新型工作原理:首先,将卡簧(卡环)预先放置在所述第一压簧组装机构4和所述第二压簧组装机构7上,将轴套预先放置在振动盘9上,将铝块预先放置所述上料输送机构1上,通过所述送料气缸10将所述上料输送机构1上的铝块推入组装工位2上,然后通过所述移件机构8将铝块移动到所述第一压簧组装工位上,通过第一压簧组装机构4完成铝块一端的卡簧安装,然后通过所述移件机构8将铝块移动到所述铝块翻转工位上通过所述铝块翻转机构5进行翻转,再通过所述移件机构8将铝块移动到压轴组装工位上,通过压轴组装机构6完成轴套安装,再通过所述移件机构8将铝块移动是第二压簧组装工位上,通过第二压簧组装机构7完成铝块的另一端的卡簧安装,再次通过所述移件机构8将组装完成的铝块移动到所述下料输送机构3上,至此完成一个直线滑动单元的组装工作。其中,在完成第二个卡簧的安装时,所述移件机构8继续往复运动,配合其他机构重复上述工作步骤。The working principle of the utility model is as follows: first, a retaining ring (circlip) is pre-placed on the first compression spring assembly mechanism 4 and the second compression spring assembly mechanism 7, a sleeve is pre-placed on the vibration plate 9, an aluminum block is pre-placed on the feeding and conveying mechanism 1, and the aluminum block on the feeding and conveying mechanism 1 is pushed onto the assembly station 2 by the feeding cylinder 10, and then the aluminum block is moved to the first compression spring assembly station by the moving mechanism 8, and the retaining ring installation at one end of the aluminum block is completed by the first compression spring assembly mechanism 4, and then the aluminum block is moved to the aluminum block flipping station by the moving mechanism 8 and flipped by the aluminum block flipping mechanism 5, and then the aluminum block is moved to the pressing shaft assembly station by the moving mechanism 8, and the sleeve installation is completed by the pressing shaft assembly mechanism 6, and then the aluminum block is moved to the second compression spring assembly station by the moving mechanism 8, and the retaining ring installation at the other end of the aluminum block is completed by the second compression spring assembly mechanism 7, and the assembled aluminum block is moved to the unloading conveying mechanism 3 by the moving mechanism 8 again, thereby completing the assembly work of a linear sliding unit. When the installation of the second retaining ring is completed, the moving mechanism 8 continues to reciprocate and cooperates with other mechanisms to repeat the above working steps.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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