CN221716177U - A wrench for railway line maintenance and repair - Google Patents
A wrench for railway line maintenance and repair Download PDFInfo
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- CN221716177U CN221716177U CN202420119970.2U CN202420119970U CN221716177U CN 221716177 U CN221716177 U CN 221716177U CN 202420119970 U CN202420119970 U CN 202420119970U CN 221716177 U CN221716177 U CN 221716177U
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Abstract
Description
技术领域Technical Field
本实用新型涉及铁路养护工具技术领域,具体为一种铁路线路养护维修用扳手。The utility model relates to the technical field of railway maintenance tools, in particular to a wrench for railway line maintenance and repair.
背景技术Background Art
扳手是一种常用的安装与拆卸工具,是利用杠杆原理拧转螺栓、螺钉、螺母和其他螺纹紧持螺栓或螺母的开口或套孔固件的手工工具,扳手通常用碳素或合金材料的结构钢制造,扳手通常在柄部的一端或两端制有夹持螺栓或螺母的开口或套孔,使用时沿螺纹旋转方向在柄部施加外力,就能拧转螺栓或螺母。A wrench is a commonly used installation and disassembly tool. It is a hand tool that uses the principle of leverage to turn bolts, screws, nuts and other threaded fasteners that hold the openings or holes of bolts or nuts. Wrenches are usually made of structural steel made of carbon or alloy materials. Wrenches usually have openings or holes for clamping bolts or nuts at one or both ends of the handle. When in use, external force is applied to the handle along the direction of thread rotation to turn the bolt or nut.
目前我国的铁路运输业发展迅速,随着铁路事业的发展,铁路的维修保养十分重要,铁路线路养护是对路基、轨道等进行的维修和保养作业,在铁路线路养护工作中,需要通过扳手对钢轨上的锚固螺栓进行拆卸和安装。At present, my country's railway transportation industry is developing rapidly. With the development of the railway industry, railway maintenance is very important. Railway line maintenance is the repair and maintenance of roadbed, tracks, etc. In the railway line maintenance work, it is necessary to use a wrench to remove and install the anchor bolts on the rails.
市面上的铁路线路养护维修用扳手,大多数铁路线路养护维修用扳手通常都是手持式,在铁路维修时工作量较大,维修人员长时间工作会产生疲劳,影响铁路维修工作的效率,且部分螺栓会生锈,导致维修人员无法快速对其拆卸,最终可能导致维修工作不及时造成更大的安全隐患,从而使得铁路线路养护维修用扳手有待改进。Most of the railway line maintenance and repair wrenches on the market are usually handheld. The workload is large during railway maintenance, and maintenance personnel will become tired after working for a long time, which affects the efficiency of railway maintenance work. In addition, some bolts will rust, making it impossible for maintenance personnel to disassemble them quickly, which may eventually lead to untimely maintenance work and cause greater safety hazards, so that the railway line maintenance and repair wrenches need to be improved.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种铁路线路养护维修用扳手,具备在底座上设置有调节结构,而调节结构不能能够通过驱动电机带动连接杆配合维修套筒对螺栓进行快速的自动维修,并且伺服电机运作还能够带动螺纹杆旋转带动一侧的连接板位移来配合气缸对维修套筒的维护范围进行灵活调节,从而增强铁路线路养护维修用扳手实用性等优点,解决了铁路线路养护维修用扳手有待改进的问题。In view of the deficiencies in the prior art, the utility model provides a wrench for railway line maintenance and repair, which is equipped with an adjustment structure on the base, and the adjustment structure can drive the connecting rod to cooperate with the maintenance sleeve to quickly and automatically repair the bolt, and the operation of the servo motor can also drive the threaded rod to rotate and drive the connecting plate on one side to move to cooperate with the cylinder to flexibly adjust the maintenance range of the maintenance sleeve, thereby enhancing the practicality of the wrench for railway line maintenance and repair, and solving the problem that the wrench for railway line maintenance and repair needs to be improved.
为实现上述目的,本实用新型提供如下技术方案:一种铁路线路养护维修用扳手,包括底座,所述底座底部左右两侧均转动连接有万向轮,所述底座顶部后部固定连接有把手,所述底座顶部中部固定连接有维修架,所述维修架中部设置有调节结构。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wrench for railway line maintenance and repair, comprising a base, wherein the left and right sides of the bottom of the base are rotatably connected with universal wheels, the rear portion of the top of the base is fixedly connected with a handle, the middle portion of the top of the base is fixedly connected with a maintenance frame, and the middle portion of the maintenance frame is provided with an adjustment structure.
所述调节结构包括气缸,所述气缸设置于维修架上部,所述气缸输出端方向为下部,所述气缸输出端固定连接有活动板,所述活动板左右两侧均固定连接有滑块,所述活动板正前方固定连接有置物板,所述置物板上部设置有磁铁块。The adjustment structure includes a cylinder, which is arranged on the upper part of the maintenance frame, the output end of the cylinder is directed to the lower part, the output end of the cylinder is fixedly connected to a movable plate, the left and right sides of the movable plate are fixedly connected to sliders, the front of the movable plate is fixedly connected to a storage plate, and a magnet block is arranged on the upper part of the storage plate.
进一步,所述维修架左右两侧内均开设有滑槽,所述滑块通过滑槽滑动于维修架内。Furthermore, slide grooves are provided in both left and right sides of the maintenance rack, and the slider slides in the maintenance rack through the slide grooves.
进一步,所述活动板内部固定连接有伺服电机,所述伺服电机输出端方向为右侧,所述伺服电机输出端固定连接有螺纹杆,所述伺服电机输出端贯穿活动板以及置物板的一侧。Furthermore, a servo motor is fixedly connected inside the movable plate, the output end of the servo motor is directed to the right, a threaded rod is fixedly connected to the output end of the servo motor, and the output end of the servo motor passes through one side of the movable plate and the storage plate.
进一步,所述螺纹杆外部螺纹连接有限位块,所述限位块内部开设有螺纹槽,所述限位块通过螺纹槽与螺纹杆螺纹连接。Furthermore, the threaded rod is externally threadedly connected to a limiting block, a thread groove is provided inside the limiting block, and the limiting block is threadedly connected to the threaded rod via the thread groove.
进一步,所述限位块正前方固定连接有连接板,所述连接板顶部设置有驱动电机,所述驱动电机输出端方向为下部,所述驱动电机输出端固定连接有连接杆,所述连接杆底部固定连接有维修套筒。Furthermore, a connecting plate is fixedly connected in front of the limit block, a driving motor is arranged on the top of the connecting plate, the output end of the driving motor is directed downward, a connecting rod is fixedly connected to the output end of the driving motor, and a maintenance sleeve is fixedly connected to the bottom of the connecting rod.
进一步,所述置物板正前方开设有活动孔,所述限位块通过活动孔在置物板上滑动。Furthermore, a movable hole is provided in front of the storage plate, and the limit block slides on the storage plate through the movable hole.
进一步,所述置物板一端长度延伸出底座的一端。Furthermore, one end of the storage plate extends beyond one end of the base.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of this application has the following beneficial effects:
该铁路线路养护维修用扳手,具备在底座上设置有调节结构,而调节结构不能能够通过驱动电机带动连接杆配合维修套筒对螺栓进行快速的自动维修,并且伺服电机运作还能够带动螺纹杆旋转带动一侧的连接板位移来配合气缸对维修套筒的维护范围进行灵活调节,从而增强铁路线路养护维修用扳手实用性等优点。The railway line maintenance and repair wrench has an adjustment structure on the base, and the adjustment structure can drive the connecting rod to cooperate with the maintenance sleeve to quickly and automatically repair the bolt through the driving motor, and the servo motor can also drive the threaded rod to rotate and drive the connecting plate on one side to move to cooperate with the cylinder to flexibly adjust the maintenance range of the maintenance sleeve, thereby enhancing the practicality of the railway line maintenance and repair wrench and other advantages.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构立体图;Figure 1 is a perspective view of the overall structure of the utility model;
图2为本实用新型连接板、置物板、连接杆以及维修套筒部分结构剖视图;FIG2 is a cross-sectional view of the structure of the connecting plate, storage plate, connecting rod and maintenance sleeve of the utility model;
图3为本实用新型连接板以及驱动电机结构俯视剖视图。FIG3 is a top cross-sectional view of the connecting plate and the drive motor structure of the utility model.
图中:1、底座;2、万向轮;3、把手;4、维修架;5、气缸;6、活动板;7、滑块;8、置物板;9、磁铁块;10、连接板;11、驱动电机;12、连接杆;13、维修套筒;14、伺服电机;15、螺纹杆。In the figure: 1. base; 2. universal wheel; 3. handle; 4. maintenance frame; 5. cylinder; 6. movable plate; 7. slider; 8. storage plate; 9. magnet block; 10. connecting plate; 11. drive motor; 12. connecting rod; 13. maintenance sleeve; 14. servo motor; 15. threaded rod.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,本实施例中的一种铁路线路养护维修用扳手,包括底座1,底座1底部左右两侧均转动连接有万向轮2,底座1顶部后部固定连接有把手3,底座1顶部中部固定连接有维修架4,维修架4中部设置有调节结构。Please refer to Figures 1-3. A wrench for railway line maintenance and repair in this embodiment includes a base 1. The left and right sides of the bottom of the base 1 are rotatably connected to universal wheels 2. The rear part of the top of the base 1 is fixedly connected to a handle 3. The middle part of the top of the base 1 is fixedly connected to a maintenance frame 4, and an adjustment structure is provided in the middle of the maintenance frame 4.
其中,使用者能够通过把手3以及万向轮2来带动底座1灵活位移,配合维修套筒13进行养护维修。The user can use the handle 3 and the universal wheel 2 to drive the base 1 to move flexibly, and cooperate with the maintenance sleeve 13 to perform maintenance.
需要说明的是,维修套筒13属于现有成熟技术。It should be noted that the maintenance sleeve 13 belongs to the existing mature technology.
可以理解的是,维修套筒13等同于扳手的维修功能。It can be understood that the maintenance sleeve 13 is equivalent to the maintenance function of a wrench.
调节结构包括气缸5,气缸5设置于维修架4上部,气缸5输出端方向为下部,气缸5输出端固定连接有活动板6,活动板6左右两侧均固定连接有滑块7,活动板6正前方固定连接有置物板8,置物板8上部设置有磁铁块9。The adjustment structure includes a cylinder 5, which is arranged on the upper part of the maintenance frame 4, with the output end of the cylinder 5 facing downward, a movable plate 6 fixedly connected to the output end of the cylinder 5, sliders 7 fixedly connected to the left and right sides of the movable plate 6, a storage plate 8 fixedly connected in front of the movable plate 6, and a magnet block 9 arranged on the upper part of the storage plate 8.
其中,磁铁块9的设计能够便于工人将待安装的锚固螺栓或拆卸后的锚固螺栓进行暂存放置,能够方便对待安装的锚固螺栓进行拿取使用,同时也能够减小拆卸后的锚固螺栓因散乱摆放丢失的可能。Among them, the design of the magnet block 9 can facilitate workers to temporarily store the anchor bolts to be installed or the anchor bolts after removal, and can facilitate the removal and use of the anchor bolts to be installed, while also reducing the possibility of the anchor bolts after removal being lost due to scattered placement.
本实施例中的,维修架4左右两侧内均开设有滑槽,滑块7通过滑槽滑动于维修架4内。In this embodiment, slide grooves are provided in both left and right sides of the maintenance frame 4, and the slider 7 slides in the maintenance frame 4 through the slide grooves.
本实施例中的,活动板6内部固定连接有伺服电机14,伺服电机14输出端方向为右侧,伺服电机14输出端固定连接有螺纹杆15,伺服电机14输出端贯穿活动板6以及置物板8的一侧。In this embodiment, a servo motor 14 is fixedly connected inside the movable plate 6, and the output end of the servo motor 14 is directed to the right. A threaded rod 15 is fixedly connected to the output end of the servo motor 14, and the output end of the servo motor 14 passes through one side of the movable plate 6 and the storage plate 8.
本实施例中的,螺纹杆15外部螺纹连接有限位块16,限位块16内部开设有螺纹槽,限位块16通过螺纹槽与螺纹杆15螺纹连接。In this embodiment, the threaded rod 15 is externally threadedly connected to the limit block 16 , a thread groove is provided inside the limit block 16 , and the limit block 16 is threadedly connected to the threaded rod 15 via the thread groove.
其中,限位块16是螺纹杆15带动连接板10位移的关键结构。The limiting block 16 is a key structure for the threaded rod 15 to drive the connecting plate 10 to move.
本实施例中的,限位块16正前方固定连接有连接板10,连接板10顶部设置有驱动电机11,驱动电机11输出端方向为下部,驱动电机11输出端固定连接有连接杆12,连接杆12底部固定连接有维修套筒13。In this embodiment, a connecting plate 10 is fixedly connected to the front of the limit block 16, a driving motor 11 is arranged on the top of the connecting plate 10, the output end of the driving motor 11 is directed downward, a connecting rod 12 is fixedly connected to the output end of the driving motor 11, and a maintenance sleeve 13 is fixedly connected to the bottom of the connecting rod 12.
本实施例中的,置物板8正前方开设有活动孔,限位块16通过活动孔在置物板8上滑动。In this embodiment, a movable hole is opened in front of the storage plate 8, and the limiting block 16 slides on the storage plate 8 through the movable hole.
本实施例中的,置物板8一端长度延伸出底座1的一端。In this embodiment, one end of the storage plate 8 extends beyond one end of the base 1 .
其中,连接板10能够位移至接近置物板8一侧的末端处,从而使得维修套筒13维修范围更加灵活。The connecting plate 10 can be displaced to the end close to one side of the storage plate 8, so that the maintenance range of the maintenance sleeve 13 is more flexible.
需要说明的是,在底座1上设置有调节结构,而调节结构不能能够通过驱动电机11带动连接杆12配合维修套筒13对螺栓进行快速的自动维修,并且伺服电机14运作还能够带动螺纹杆15旋转带动一侧的连接板10位移来配合气缸5对维修套筒13的维护范围进行灵活调节,从而增强铁路线路养护维修用扳手的实用性等优点。It should be noted that an adjustment structure is provided on the base 1, and the adjustment structure can drive the connecting rod 12 to cooperate with the maintenance sleeve 13 to quickly and automatically repair the bolt, and the operation of the servo motor 14 can also drive the threaded rod 15 to rotate and drive the connecting plate 10 on one side to move to cooperate with the cylinder 5 to flexibly adjust the maintenance range of the maintenance sleeve 13, thereby enhancing the practicality of the wrench used for railway line maintenance and repair.
上述实施例的工作原理为:The working principle of the above embodiment is:
当工人需要对铁路线路维修时,首先,工人能够通过把手3以及万向轮2来带动底座1灵活位移,配合维修套筒13进行养护维修,当底座1位移至合适位置后,此时气缸5运作能够带动活动板6进行灵活位移,而维修架4左右两侧内均开设有滑槽,滑块7通过滑槽滑动于维修架4内,当活动板6带动置物板8位移至合适高度时,此时伺服电机14运作带动螺纹杆15旋转,而后限位块16内部开设有螺纹槽,限位块16通过螺纹槽与螺纹杆15螺纹连接,所以当限位块16带动连接板10同步位移时,此时能够将连接杆12底部的维修套筒13对准待维修的锚固螺栓进行拆卸或安装,其中,置物板8上磁铁块9的设计能够便于工人将待安装的锚固螺栓或拆卸后的锚固螺栓进行暂存放置,能够方便对待安装的锚固螺栓进行拿取使用,同时也能够减小拆卸后的锚固螺栓因散乱摆放丢失的可能,综上所述在底座1上设置有调节结构,而调节结构不能能够通过驱动电机11带动连接杆12配合维修套筒13对螺栓进行快速的自动维修,并且伺服电机14运作还能够带动螺纹杆15旋转带动一侧的连接板10位移来配合气缸5对维修套筒13的维护范围进行灵活调节,从而增强铁路线路养护维修用扳手的实用性等优点。When workers need to repair the railway line, first, the workers can use the handle 3 and the universal wheel 2 to drive the base 1 to move flexibly, and cooperate with the maintenance sleeve 13 for maintenance and repair. When the base 1 moves to a suitable position, the cylinder 5 can drive the movable plate 6 to move flexibly, and there are slide grooves on the left and right sides of the maintenance frame 4. The slider 7 slides in the maintenance frame 4 through the slide groove. When the movable plate 6 drives the storage plate 8 to move to a suitable height, the servo motor 14 operates to drive the threaded rod 15 to rotate, and then a threaded groove is opened inside the limit block 16. The limit block 16 is threadedly connected to the threaded rod 15 through the threaded groove. Therefore, when the limit block 16 drives the connecting plate 10 to move synchronously, the maintenance sleeve 13 at the bottom of the connecting rod 12 can be aligned with the repaired part. The anchor bolts are disassembled or installed, wherein the design of the magnet block 9 on the storage plate 8 can facilitate workers to temporarily store the anchor bolts to be installed or the anchor bolts after disassembly, and can conveniently take and use the anchor bolts to be installed, and can also reduce the possibility of loss of the anchor bolts after disassembly due to scattered placement. In summary, an adjustment structure is arranged on the base 1, and the adjustment structure can drive the connecting rod 12 to cooperate with the maintenance sleeve 13 to perform rapid and automatic maintenance on the bolts through the driving motor 11, and the operation of the servo motor 14 can also drive the threaded rod 15 to rotate and drive the connecting plate 10 on one side to move to cooperate with the cylinder 5 to flexibly adjust the maintenance range of the maintenance sleeve 13, thereby enhancing the practicality of the wrench for railway line maintenance and repair.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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2024
- 2024-01-17 CN CN202420119970.2U patent/CN221716177U/en active Active
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