CN221715278U - A highly efficient solid waste separation, crushing and compression processing device - Google Patents
A highly efficient solid waste separation, crushing and compression processing device Download PDFInfo
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- 239000002910 solid waste Substances 0.000 title claims abstract description 83
- 238000000926 separation method Methods 0.000 title claims abstract description 81
- 238000007906 compression Methods 0.000 title claims abstract description 56
- 230000006835 compression Effects 0.000 title claims abstract description 50
- 239000007788 liquid Substances 0.000 claims abstract description 86
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 239000000463 material Substances 0.000 claims abstract description 52
- 238000005192 partition Methods 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims 2
- 238000007790 scraping Methods 0.000 claims 1
- 239000002351 wastewater Substances 0.000 description 15
- 238000010586 diagram Methods 0.000 description 7
- 239000002699 waste material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 2
- 238000009270 solid waste treatment Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002306 biochemical method Methods 0.000 description 1
- 238000010170 biological method Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011197 physicochemical method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型公开了一种高效固废分离破碎压缩处理装置,包括箱体、进料口、出料口、导料机构、固液分离机构、隔板;隔板上设有一对,固定在箱体内部,将箱体分为三个仓,中间的为导料仓,两侧的均为固液分离仓,隔板中间设有导料口;进料口固定在箱体的导料仓顶端,出料口设有一对,分别位于箱体两端;导料机构安装在导料仓内部;固液分离机构设有两组,分别安装在对应的固液分离仓内;隔板的导料口下方位于导料仓的一侧设有限位板,转动轴通过轴承转动连接在箱体侧壁上,电机Ⅱ固定在箱体外侧壁上。本实用新型导料机构能够进行左右转换,从而使固体废弃物分别进入两侧的固液分离机构,进一步使压缩和破碎进料同时进行,提高固体废弃物的处理效率。
The utility model discloses a highly efficient solid waste separation, crushing and compression processing device, including a box, a feed inlet, a discharge outlet, a material guide mechanism, a solid-liquid separation mechanism, and a partition; a pair of partitions are provided on the partition, fixed inside the box, and the box is divided into three bins, the middle one is the material guide bin, and the two sides are solid-liquid separation bins, and a material guide port is provided in the middle of the partition; the feed inlet is fixed at the top of the material guide bin of the box, and a pair of discharge outlets are provided, respectively located at the two ends of the box; the material guide mechanism is installed inside the material guide bin; the solid-liquid separation mechanism is provided with two groups, which are respectively installed in the corresponding solid-liquid separation bins; a limit plate is provided on one side of the material guide bin below the material guide port of the partition, and the rotating shaft is rotatably connected to the side wall of the box through a bearing, and the motor II is fixed on the outer side wall of the box. The material guide mechanism of the utility model can be converted left and right, so that the solid waste enters the solid-liquid separation mechanism on both sides respectively, further allowing compression and crushing feeding to be carried out simultaneously, thereby improving the processing efficiency of solid waste.
Description
技术领域Technical Field
本实用新型属于固废处理技术领域,特别涉及一种高效固废分离破碎压缩处理装置。The utility model belongs to the technical field of solid waste treatment, and particularly relates to a high-efficiency solid waste separation, crushing and compression treatment device.
背景技术Background Art
固体废弃物的处理通常是指物理、化学、生物、物化及生化方法把固体废物转化为适于运输、贮存、利用或处置的过程,主要采用的处理方法包括压实、破碎、分选、固化、焚烧、生物处理等;但是考虑到废弃物之中的成分相当复杂,需要先对其进行固液分离,以便于对固体废弃物后期加工处理。The treatment of solid waste usually refers to the process of converting solid waste into a material suitable for transportation, storage, utilization or disposal through physical, chemical, biological, physicochemical and biochemical methods. The main treatment methods used include compaction, crushing, sorting, solidification, incineration, biological treatment, etc.; however, considering that the composition of the waste is quite complex, it is necessary to separate the solid and liquid first in order to facilitate the subsequent processing of the solid waste.
经过检索,现有技术公告号为CN219618561U的一种固废处理分离装置,包括上接仓和处理箱,所述上接仓的内侧定安装有压缩组,且压缩组的底部连接有压合板,上接仓的底部连接设置有下接仓,且下接仓的内壁左右两侧安装有辅助轨,所述处理箱连接于辅助轨远离下接仓的一侧,且处理箱的左右两侧连接有升降组,所述处理箱的底部安装有排液组,且排液组的左右两侧设置有支撑组;其处理过程存在以下缺点:1)固体废弃物直接通过压缩组进行压缩,从而将固体废弃物内的废水排出,实现固液分离;但是部分废水存在于固体废弃物内部,当底部固体废弃物被压缩后,固体废弃物内部废水不便排出,从而影响固液分离效率,导致固液分离不彻底;2)固液分离结束后需要将处理箱内的剩余固体废弃物取出后;将需要处理的固体废弃物放入,再次进行固液分离,导致处理时间长、处理效率低。After searching, a solid waste treatment and separation device with a prior art announcement number of CN219618561U is found, which includes an upper receiving bin and a treatment box, a compression group is fixedly installed on the inner side of the upper receiving bin, and a pressing plate is connected to the bottom of the compression group, a lower receiving bin is connected to the bottom of the upper receiving bin, and auxiliary rails are installed on the left and right sides of the inner wall of the lower receiving bin, the treatment box is connected to the side of the auxiliary rail away from the lower receiving bin, and a lifting group is connected to the left and right sides of the treatment box, a drainage group is installed at the bottom of the treatment box, and support groups are arranged on the left and right sides of the drainage group; its treatment The process has the following disadvantages: 1) The solid waste is directly compressed by the compression group, so that the wastewater in the solid waste is discharged to achieve solid-liquid separation; however, some wastewater exists inside the solid waste. When the solid waste at the bottom is compressed, the wastewater inside the solid waste is inconvenient to discharge, which affects the solid-liquid separation efficiency and leads to incomplete solid-liquid separation; 2) After the solid-liquid separation is completed, the remaining solid waste in the treatment box needs to be taken out; the solid waste to be treated is put in, and solid-liquid separation is carried out again, resulting in long treatment time and low treatment efficiency.
发明内容Summary of the invention
本实用新型的目的是克服现有技术中不足,提供一种高效固废分离破碎压缩处理装置,导料机构、固液分离机构的配合工作,能够使固液分离的更彻底,导料机构能够进行左右转换,从而使固体废弃物分别进入两侧的固液分离机构,进一步使压缩和破碎进料同时进行,能够提高固体废弃物的处理效率。The purpose of the utility model is to overcome the deficiencies in the prior art and provide an efficient solid waste separation, crushing and compression processing device. The coordinated work of the material guiding mechanism and the solid-liquid separation mechanism can make the solid-liquid separation more thorough. The material guiding mechanism can be switched left and right, so that the solid waste enters the solid-liquid separation mechanisms on both sides respectively, further allowing the compression and crushing feeding to be carried out simultaneously, which can improve the solid waste processing efficiency.
为了实现上述目的,本实用新型采用的技术方案是:In order to achieve the above purpose, the technical solution adopted by the utility model is:
一种高效固废分离破碎压缩处理装置,包括箱体、进料口、出料口、导料机构、固液分离机构、隔板;所述隔板上设有一对,固定在箱体内部,将箱体分为三个仓,其中中间的为导料仓,两侧的均为固液分离仓,隔板中间设有导料口,方便破碎后的固体废弃物进入隔板两侧的固液分离仓;进料口固定在箱体的导料仓顶端,出料口设有一对,分别位于箱体两端;导料机构安装在导料仓内部;固液分离机构设有两组,分别安装在对应的固液分离仓内;固体废弃物通过进料口进入箱体内部的导料仓,然后沿导料机构进入固液分离仓内,然后固液分离机构对其进行固液分离,最后剩余固定废弃物通过出料口排出,而废液通过排液管排出,进行后续处理。A highly efficient solid waste separation, crushing and compression processing device comprises a box body, a feed inlet, a discharge outlet, a material guiding mechanism, a solid-liquid separation mechanism and a partition; a pair of partitions are provided and fixed inside the box body, dividing the box body into three bins, the middle one is the material guiding bin, and the ones on both sides are solid-liquid separation bins, a material guiding port is provided in the middle of the partition, so as to facilitate the crushed solid waste to enter the solid-liquid separation bins on both sides of the partition; the feed inlet is fixed at the top of the material guiding bin of the box body, and a pair of material discharging ports are provided, which are respectively located at the two ends of the box body; the material guiding mechanism is installed inside the material guiding bin; two groups of solid-liquid separation mechanisms are provided, which are respectively installed in corresponding solid-liquid separation bins; solid waste enters the material guiding bin inside the box body through the feed inlet, and then enters the solid-liquid separation bin along the material guiding mechanism, and then the solid-liquid separation mechanism performs solid-liquid separation on it, and finally the remaining fixed waste is discharged through the discharge outlet, and the waste liquid is discharged through the drain pipe for subsequent treatment.
所述隔板的导料口下方设有限位板,导料机构包括导料板、转动轴、电机Ⅱ;转动轴通过轴承转动连接在箱体侧壁上,电机Ⅱ固定在箱体外侧壁上,且输出轴与转动轴一端连接;导料板固定在转动轴上;导料板一端与限位板接触,使导料板向导料口倾斜;破碎后的固体废弃物通过倾斜的导料板进入固液分离仓内,进行后续的固液分离处理;当一侧的固液分离仓堆满时,电机Ⅱ通过转动轴带动导料板转动,使导料板向另一侧的导料口倾斜,从而使固体废弃物沿导料板进入另一侧的固液分离仓,导料机构能够进行左右转换,从而使固体废弃物分别进入两侧的固液分离机构,进一步使压缩和破碎进料同时进行,能够提高固体废弃物的处理效率。A limit plate is provided below the guide port of the partition, and the guide mechanism includes a guide plate, a rotating shaft, and a motor II; the rotating shaft is rotatably connected to the side wall of the box body through a bearing, the motor II is fixed on the outer side wall of the box body, and the output shaft is connected to one end of the rotating shaft; the guide plate is fixed on the rotating shaft; one end of the guide plate contacts the limit plate, so that the guide plate is tilted toward the guide port; the crushed solid waste enters the solid-liquid separation bin through the tilted guide plate for subsequent solid-liquid separation treatment; when the solid-liquid separation bin on one side is full, the motor II drives the guide plate to rotate through the rotating shaft, so that the guide plate is tilted toward the guide port on the other side, so that the solid waste enters the solid-liquid separation bin on the other side along the guide plate, and the guide mechanism can be converted left and right, so that the solid waste enters the solid-liquid separation mechanisms on both sides respectively, further allowing compression and crushing feeding to be carried out simultaneously, which can improve the treatment efficiency of solid waste.
所述固液分离机构包括电动推杆Ⅰ、压缩板、过滤板、储液盒、推料板、电动推杆Ⅲ;过滤板固定在箱体内侧壁上,过滤板两侧设有竖直的过滤网,方便废水通过两侧排出;电动推杆Ⅰ固定在箱体内部,压缩板安装在电动推杆Ⅰ的输出轴上;储液盒位于过滤板底部,储液盒一侧设有排液管;电动推杆Ⅲ固定在隔板上,推料板位于过滤板顶部且连接在电动推杆Ⅲ输出端,推料板底端设有刮板,能够将粘连在过滤板上的固体废弃物清理;固体废弃物通过导料机构进入固液仓,堆积在过滤板上,电动推杆Ⅰ提供动力带动压缩板对固体废弃物进行压缩,压缩过程中的废液通过过滤板进入储液盒,最后通过储液盒上的排液管排出;固液分离结束后,电动推杆Ⅲ带动推料板将固体废弃物由出料口推出。The solid-liquid separation mechanism includes an electric push rod I, a compression plate, a filter plate, a liquid storage box, a push plate, and an electric push rod III; the filter plate is fixed on the inner wall of the box body, and vertical filter screens are provided on both sides of the filter plate to facilitate the discharge of wastewater through both sides; the electric push rod I is fixed inside the box body, and the compression plate is installed on the output shaft of the electric push rod I; the liquid storage box is located at the bottom of the filter plate, and a drainage pipe is provided on one side of the liquid storage box; the electric push rod III is fixed on the partition, the push plate is located at the top of the filter plate and connected to the output end of the electric push rod III, and a scraper is provided at the bottom of the push plate, which can clean the solid waste adhering to the filter plate; the solid waste enters the solid-liquid bin through the material guide mechanism and accumulates on the filter plate. The electric push rod I provides power to drive the compression plate to compress the solid waste. The waste liquid in the compression process enters the liquid storage box through the filter plate and is finally discharged through the drainage pipe on the liquid storage box; after the solid-liquid separation is completed, the electric push rod III drives the push plate to push the solid waste out of the discharge port.
所述导料机构上方设有破碎机构,破碎机构包括破碎辊、电机Ⅰ、齿轮;破碎辊设有一对,通过轴承转动连接在箱体侧壁上;齿轮设有一对,分别固定在对应的破碎辊上,且两个齿轮啮合连接;电机Ⅰ固定在箱体外侧壁上,输出端连接在破碎辊一端;电机Ⅰ提供动力通过齿轮带动破碎辊转动,从而将固体废弃物进行破碎处理,防止部分废水存在于固体废弃物内部,通过压缩无法使废水排出,影响固体废弃物的后续处理。A crushing mechanism is provided above the material guiding mechanism, and the crushing mechanism includes a crushing roller, a motor I, and gears; a pair of crushing rollers are provided, which are rotatably connected to the side wall of the box body through bearings; a pair of gears are provided, which are respectively fixed on the corresponding crushing rollers, and the two gears are meshed and connected; the motor I is fixed on the outer side wall of the box body, and the output end is connected to one end of the crushing roller; the motor I provides power to drive the crushing roller to rotate through the gears, thereby crushing the solid waste to prevent part of the wastewater from existing in the solid waste, and preventing the wastewater from being discharged through compression, which affects the subsequent treatment of the solid waste.
所述隔板的导料口上方设有安装槽,封闭机构设有两组,分别安装在对应的隔板安装槽内;封闭机构包括轴承座、丝杠、挡板、电机Ⅲ;箱体侧壁上设有移动槽轴承座固定在箱体外侧壁上,丝杠通过轴承转动连接在轴承座上;挡板安装在隔板的安装槽内,两端穿过移动槽与丝杠连接,挡板两端设有斜块Ⅱ;电机Ⅲ固定在轴承座上,输出轴与丝杠一端连接;电机Ⅲ提供动动力带动丝杠转动,丝杠通过螺纹带动中挡板沿安装槽移动,从而使挡板将导料口封闭,防止压缩过程中固体废弃物掉落至导料仓内。A mounting groove is provided above the material guide port of the partition, and two groups of closing mechanisms are provided, which are respectively installed in the corresponding partition mounting grooves; the closing mechanism includes a bearing seat, a lead screw, a baffle, and a motor III; a movable groove is provided on the side wall of the box body, the bearing seat is fixed on the outer side wall of the box body, and the lead screw is rotatably connected to the bearing seat through a bearing; the baffle is installed in the mounting groove of the partition, and both ends pass through the movable groove to be connected to the lead screw, and inclined blocks II are provided at both ends of the baffle; the motor III is fixed on the bearing seat, and the output shaft is connected to one end of the lead screw; the motor III provides motive force to drive the lead screw to rotate, and the lead screw drives the middle baffle to move along the mounting groove through a thread, so that the baffle closes the material guide port to prevent solid waste from falling into the material guide bin during the compression process.
所述导料机构两侧设有锁止机构,锁止机构包括锁紧板、固定板、弹簧、弹簧导向轴、斜块Ⅰ;箱体侧壁上设有活动槽,活动槽位于移动槽一侧;固定板固定在导料口一侧设为箱体侧壁上,锁紧板安装在箱体侧壁的活动槽内,弹簧两端分别连接在固定板和锁紧板上,弹簧导向轴一端固定在固定板上,另一端穿过弹簧和锁紧板;斜块Ⅰ固定在锁紧板位于箱体外侧的一端;在挡板向下移动过程中,挡板一端的斜块Ⅱ与斜块Ⅰ接触,带动斜块Ⅰ移动,斜块Ⅰ带动锁紧板沿箱体侧壁上的活动槽移动,弹簧被压缩,使锁紧板将导料板锁紧,从而保证导料板向打开的导料口倾斜,使破碎后的固体废弃物迅速进入对应的固液分离仓内;反之,弹簧恢复带动锁紧板反向移动,从而远离导料板,从而使导料板转动。The guide mechanism is provided with locking mechanisms on both sides, and the locking mechanisms include a locking plate, a fixed plate, a spring, a spring guide shaft, and an inclined block I; a movable groove is provided on the side wall of the box body, and the movable groove is located on one side of the movable groove; the fixed plate is fixed on the side of the guide port and is set on the side wall of the box body, and the locking plate is installed in the movable groove of the side wall of the box body, and the two ends of the spring are respectively connected to the fixed plate and the locking plate, one end of the spring guide shaft is fixed on the fixed plate, and the other end passes through the spring and the locking plate; the inclined block I is fixed to the end of the locking plate located on the outside of the box body; in the process of the baffle plate moving downward, the inclined block II at one end of the baffle plate contacts the inclined block I, driving the inclined block I to move, and the inclined block I drives the locking plate to move along the movable groove on the side wall of the box body, and the spring is compressed, so that the locking plate locks the guide plate, thereby ensuring that the guide plate is tilted toward the opened guide port, so that the crushed solid waste quickly enters the corresponding solid-liquid separation bin; on the contrary, the spring recovery drives the locking plate to move in the opposite direction, thereby moving away from the guide plate, so that the guide plate rotates.
所述压缩板顶部设有支撑板,支撑板上安装有电动推杆Ⅱ,压缩板底部设有插板,插板穿过压缩板与电动推杆Ⅱ的输出端连接,插板内部设为中空,侧壁上设有若干均匀排列的导水口,插板两端设有出水口;压缩板向下压缩过程中,插板插入固体废弃物内部,固体废弃物内部的废水通过插板侧壁的导水口,进入插板内部,然后通过插板两端的出水口排出,从而能够使被压缩的固体废弃物内部的废水快速排出,从而提高固液分离的效果;电动推杆Ⅱ能够带动插板上下移动,从而能够使压缩板对不同深度的固体废弃物进行压缩。A support plate is provided on the top of the compression plate, an electric push rod II is installed on the support plate, a plug plate is provided at the bottom of the compression plate, the plug plate passes through the compression plate and is connected to the output end of the electric push rod II, the inside of the plug plate is set to be hollow, a plurality of evenly arranged water guide ports are provided on the side wall, and water outlets are provided at both ends of the plug plate; during the downward compression process of the compression plate, the plug plate is inserted into the solid waste, and the wastewater inside the solid waste enters the plug plate through the water guide ports on the side wall of the plug plate, and then is discharged through the water outlets at both ends of the plug plate, so that the wastewater inside the compressed solid waste can be quickly discharged, thereby improving the solid-liquid separation effect; the electric push rod II can drive the plug plate to move up and down, so that the compression plate can compress solid waste of different depths.
本实用新型与现有技术相比较有益效果表现在:Compared with the prior art, the utility model has the following beneficial effects:
1)导料板向下转动的一端与隔板上的限位板接触,使导料板向导料口倾斜,破碎后的固体废弃物通过倾斜的导料板进入固液分离仓内,进行后续的固液分离处理;当一侧的固液分离仓堆满时,电机Ⅱ通过转动轴带动导料板转动,使导料板向另一侧的导料口倾斜,从而使固体废弃物沿导料板进入另一侧的固液分离箱,然后通过封闭机构将堆满固体废弃物一端的隔板上的导料口进行封闭;导料机构能够进行左右转换,使固体废弃物分别进入两侧的固液分离机构,从而使压缩和破碎进料同时进行,能够提高固体废弃物的处理效率。1) The downward rotating end of the guide plate contacts the limit plate on the partition, so that the guide plate tilts toward the guide port, and the crushed solid waste enters the solid-liquid separation bin through the tilted guide plate for subsequent solid-liquid separation treatment; when the solid-liquid separation bin on one side is full, the motor II drives the guide plate to rotate through the rotating shaft, so that the guide plate tilts toward the guide port on the other side, so that the solid waste enters the solid-liquid separation box on the other side along the guide plate, and then the guide port on the partition at one end full of solid waste is closed through the closing mechanism; the guide mechanism can be converted left and right, so that the solid waste enters the solid-liquid separation mechanism on both sides respectively, so that compression and crushing feeding are carried out simultaneously, which can improve the treatment efficiency of solid waste.
2)在挡板向下移动过程中,挡板一端的斜块Ⅱ与斜块Ⅰ接触,带动斜块Ⅰ移动,斜块Ⅰ带动锁紧板沿箱体侧壁上的活动槽移动,弹簧被压缩,使锁紧板将导料板锁紧,从而保证导料板向打开的导料口倾斜,使破碎后的固体废弃物迅速进入对应的固液分离仓内;反之,弹簧恢复带动锁紧板反向移动,从而远离导料板,从而使导料板转动;2) When the baffle moves downward, the inclined block II at one end of the baffle contacts the inclined block I, driving the inclined block I to move, and the inclined block I drives the locking plate to move along the movable groove on the side wall of the box body. The spring is compressed, causing the locking plate to lock the guide plate, thereby ensuring that the guide plate is tilted toward the opened guide port, so that the crushed solid waste quickly enters the corresponding solid-liquid separation bin; conversely, the spring restores and drives the locking plate to move in the opposite direction, thereby moving away from the guide plate, so that the guide plate rotates;
3)压缩板向下压缩过程中,插板插入固体废弃物内部,固体废弃物内部的废水通过插板侧壁的导水口,进入插板内部,然后通过插板两端的出水口排出,从而能够使被压缩的固体废弃物内部的废水快速排出,从而提高固液分离的效果,电动推杆Ⅱ能够带动插板上下移动,从而能够使压缩板对不同深度的固体废弃物进行压缩。3) During the downward compression process of the compression plate, the plug plate is inserted into the solid waste, and the wastewater inside the solid waste enters the plug plate through the water guide port on the side wall of the plug plate, and then is discharged through the water outlets at both ends of the plug plate, so that the wastewater inside the compressed solid waste can be quickly discharged, thereby improving the effect of solid-liquid separation. The electric push rod II can drive the plug plate to move up and down, so that the compression plate can compress solid waste at different depths.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图1是本实用新型一种高效固废分离破碎压缩处理装置结构示意图一;Figure 1 is a schematic diagram of the structure of a highly efficient solid waste separation, crushing and compression processing device of the present invention;
附图2是本实用新型一种高效固废分离破碎压缩处理装置结构示意图二;Figure 2 is a second schematic diagram of the structure of a highly efficient solid waste separation, crushing and compression processing device of the utility model;
附图3是附图2的A部放大结构示意图;Figure 3 is an enlarged structural schematic diagram of the A portion of Figure 2;
附图4是本实用新型一种高效固废分离破碎压缩处理装置的内部结构示意图;Figure 4 is a schematic diagram of the internal structure of a highly efficient solid waste separation, crushing and compression processing device of the present invention;
附图5是本实用新型一种高效固废分离破碎压缩处理装置中导料结构的结构示意图;Figure 5 is a schematic diagram of the structure of a material guide structure in a highly efficient solid waste separation, crushing and compression processing device of the present invention;
附图6是附图5的B部放大结构示意图;Figure 6 is an enlarged structural schematic diagram of part B of Figure 5;
附图7是本实用新型一种高效固废分离破碎压缩处理装置中固液分离机构的结构示意图;Figure 7 is a schematic diagram of the structure of a solid-liquid separation mechanism in a highly efficient solid waste separation, crushing and compression processing device of the present invention;
图中:1、箱体;101、移动槽;102、活动槽;2、进料口;3、出料口;4、破碎机构;401、破碎辊;402、电机Ⅰ;403、齿轮;5、导料机构;501、导料板;502、转动轴;503、电机Ⅱ;504、锁止机构;5041、锁紧板;5042、固定板;5043、弹簧;5044、弹簧导向轴;5045、斜块Ⅰ;6、封闭机构;601、轴承座;602、丝杠;603、挡板;6031、斜块Ⅱ;604、电机Ⅲ;7、固液分离机构;701、电动推杆Ⅰ;702、压缩板;7021、支撑板;7022、电动推杆Ⅱ;7023、插板;70231、导水口;70232、出水口;703、过滤板;704、储液盒;7041、排液管;705、推料板;706、电动推杆Ⅲ;8、隔板;801、导料口;802、安装槽;803、限位板。In the figure: 1, box body; 101, moving slot; 102, movable slot; 2, feed port; 3, discharge port; 4, crushing mechanism; 401, crushing roller; 402, motor I; 403, gear; 5, material guide mechanism; 501, material guide plate; 502, rotating shaft; 503, motor II; 504, locking mechanism; 5041, locking plate; 5042, fixing plate; 5043, spring; 5044, spring guide shaft; 5045, inclined block I; 6, closing mechanism; 601, bearing seat; 602, wire Lever; 603, baffle; 6031, inclined block II; 604, motor III; 7, solid-liquid separation mechanism; 701, electric push rod I; 702, compression plate; 7021, support plate; 7022, electric push rod II; 7023, plug plate; 70231, water guide port; 70232, water outlet; 703, filter plate; 704, liquid storage box; 7041, drain pipe; 705, push plate; 706, electric push rod III; 8, partition; 801, guide port; 802, mounting groove; 803, limit plate.
具体实施方式DETAILED DESCRIPTION
为方便本技术领域人员的理解,下面结合附图1-7,对本实用新型的技术方案进一步具体说明。To facilitate understanding by those skilled in the art, the technical solution of the present invention is further described in detail below with reference to FIGS. 1-7 .
一种高效固废分离破碎压缩处理装置,包括箱体1、进料口2、出料口3、导料机构5、固液分离机构7、隔板8;所述隔板8上设有一对,固定在箱体1内部,将箱体1分为三个仓,中间的为导料仓,两侧的均为固液分离仓,隔板8中间设有导料口801,方便破碎后的固体废弃物进入隔板8两侧的固液分离仓;进料口2固定在箱体1的导料仓顶端,出料口3设有一对,分别位于箱体1两端;导料机构5安装在导料仓内部;固液分离机构7设有两组,分别安装在对应的固液分离仓内;固体废弃物通过进料口2进入箱体1内部的导料仓,然后沿导料机构5进入固液分离仓内,然后固液分离机构7对其进行固液分离,最后剩余固定废弃物通过出料口3排出,进行后续处理。A highly efficient solid waste separation, crushing and compression processing device comprises a box body 1, a feed port 2, a discharge port 3, a material guiding mechanism 5, a solid-liquid separation mechanism 7 and a partition 8; a pair of partitions 8 are provided on the partition 8, which are fixed inside the box body 1, and divide the box body 1 into three bins, the middle one is the material guiding bin, and the ones on both sides are solid-liquid separation bins, and a material guiding port 801 is provided in the middle of the partition 8 to facilitate the crushed solid waste to enter the solid-liquid separation bins on both sides of the partition 8; the feed port 2 is fixed at the top of the material guiding bin of the box body 1, and a pair of discharge ports 3 are provided, which are respectively located at both ends of the box body 1; the material guiding mechanism 5 is installed inside the material guiding bin; the solid-liquid separation mechanism 7 is provided with two groups, which are respectively installed in corresponding solid-liquid separation bins; the solid waste enters the material guiding bin inside the box body 1 through the feed port 2, and then enters the solid-liquid separation bin along the material guiding mechanism 5, and then the solid-liquid separation mechanism 7 performs solid-liquid separation on it, and finally the remaining solid waste is discharged through the discharge port 3 for subsequent treatment.
所述隔板8的导料口801下方设有限位板803,导料机构5包括导料板501、转动轴502、电机Ⅱ503;转动轴502通过轴承转动连接在箱体1侧壁上,电机Ⅱ503固定在箱体1外侧壁上,且输出轴与转动轴502一端连接;导料板501固定在转动轴502上,导料板501一端与限位板803接触,使导料板501向导料口801倾斜;破碎后的固体废弃物通过倾斜的导料板501进入固液分离仓内,进行后续的固液分离处理;当一侧的固液分离仓堆满时,电机Ⅱ503通过转动轴502带动导料板501转动,使导料板501向另一侧的导料口801倾斜,从而使固体废弃物沿导料板501进入另一侧的固液分离仓,导料机构5能够进行左右转换,使固体废弃物分别进入两侧的固液分离机构7,从而使压缩和破碎进料同时进行,能够提高固体废弃物的处理效率。A limiting plate 803 is provided below the guide port 801 of the partition 8, and the guide mechanism 5 includes a guide plate 501, a rotating shaft 502, and a motor II 503; the rotating shaft 502 is rotatably connected to the side wall of the box body 1 through a bearing, the motor II 503 is fixed to the outer wall of the box body 1, and the output shaft is connected to one end of the rotating shaft 502; the guide plate 501 is fixed to the rotating shaft 502, and one end of the guide plate 501 contacts the limiting plate 803, so that the guide plate 501 is tilted toward the guide port 801; the crushed solid waste passes through the tilted guide plate 501 enters the solid-liquid separation bin for subsequent solid-liquid separation treatment; when the solid-liquid separation bin on one side is full, the motor II 503 drives the guide plate 501 to rotate through the rotating shaft 502, so that the guide plate 501 tilts toward the guide port 801 on the other side, so that the solid waste enters the solid-liquid separation bin on the other side along the guide plate 501, and the guide mechanism 5 can be converted left and right, so that the solid waste enters the solid-liquid separation mechanism 7 on both sides respectively, so that compression and crushing feeding are carried out simultaneously, which can improve the treatment efficiency of solid waste.
所述固液分离机构7包括电动推杆Ⅰ701、压缩板702、过滤板703、储液盒704、推料板705、电动推杆Ⅲ706;过滤板703固定在箱体1内侧壁上,过滤板703两侧设有竖直的过滤网,方便废水通过两侧排出;电动推杆Ⅰ701固定在箱体1内部,压缩板702安装在电动推杆Ⅰ701的输出轴上;储液盒704位于过滤板703底部,储液盒704一侧设有排液管7041;电动推杆Ⅲ706固定在隔板8上,推料板705位于过滤板703顶部且连接在电动推杆Ⅲ706输出端,推料板705底端设有刮板,能够将粘连在过滤板703上的固体废弃物清理;固体废弃物通过导料机构5进入固液分离仓,堆积在过滤板703上,电动推杆Ⅰ701提供动力带动压缩板702对固体废弃物进行压缩,压缩过程中的废液通过过滤板703进入储液盒704,最后通过储液盒704上的排液管7041排出;固液分离结束后,电动推杆Ⅲ706带动推料板705将固体废弃物由出料口3推出。The solid-liquid separation mechanism 7 includes an electric push rod I 701, a compression plate 702, a filter plate 703, a liquid storage box 704, a push plate 705, and an electric push rod III 706; the filter plate 703 is fixed on the inner wall of the box body 1, and vertical filter screens are provided on both sides of the filter plate 703 to facilitate the discharge of wastewater through both sides; the electric push rod I 701 is fixed inside the box body 1, and the compression plate 702 is installed on the output shaft of the electric push rod I 701; the liquid storage box 704 is located at the bottom of the filter plate 703, and a drain pipe 7041 is provided on one side of the liquid storage box 704; the electric push rod III 706 is fixed on the partition 8, and the push plate 705 is located at the filter plate 703. The top of the plate 703 is connected to the output end of the electric push rod III 706. The bottom of the push plate 705 is provided with a scraper, which can clean the solid waste adhering to the filter plate 703; the solid waste enters the solid-liquid separation bin through the guide mechanism 5 and accumulates on the filter plate 703. The electric push rod I 701 provides power to drive the compression plate 702 to compress the solid waste. The waste liquid in the compression process enters the liquid storage box 704 through the filter plate 703, and is finally discharged through the drain pipe 7041 on the liquid storage box 704; after the solid-liquid separation is completed, the electric push rod III 706 drives the push plate 705 to push the solid waste out of the discharge port 3.
所述导料机构上方设有破碎机构,破碎机构4包括破碎辊401、电机Ⅰ402、齿轮403;破碎辊401设有一对,通过轴承转动连接在箱体1侧壁上;齿轮403设有一对,分别固定在对应的破碎辊401上,且两个齿轮403啮合连接;电机Ⅰ402固定在箱体1外侧壁上,输出端连接在破碎辊401一端;电机Ⅰ402提供动力通过齿轮403带动破碎辊401转动,从而将固体废弃物进行破碎处理,防止部分废水存在于固体废弃物内部,通过压缩无法使废水排出,影响固体废弃物的后续处理。A crushing mechanism is provided above the material guiding mechanism, and the crushing mechanism 4 includes a crushing roller 401, a motor I 402, and a gear 403; a pair of crushing rollers 401 are provided, which are rotatably connected to the side wall of the box body 1 through bearings; a pair of gears 403 are provided, which are respectively fixed on the corresponding crushing rollers 401, and the two gears 403 are meshed and connected; the motor I 402 is fixed on the outer wall of the box body 1, and the output end is connected to one end of the crushing roller 401; the motor I 402 provides power to drive the crushing roller 401 to rotate through the gear 403, so as to crush the solid waste and prevent part of the wastewater from existing in the solid waste. The wastewater cannot be discharged through compression, which affects the subsequent treatment of the solid waste.
所述隔板8的导料口801上方设有安装槽802,封闭机构6设有两组,分别安装在对应的隔板8安装槽802内;封闭机构6包括轴承座601、丝杠602、挡板603、电机Ⅲ604;箱体1侧壁上设有移动槽101;轴承座601固定在箱体1外侧壁上,丝杠602通过轴承转动连接在轴承座601上;挡板603安装在隔板8的安装槽802内,两端穿过移动槽101与丝杠602连接,挡板603两端设有斜块Ⅱ6031;电机Ⅲ604固定在轴承座601上,输出轴与丝杠602一端连接;电机Ⅲ604提供动动力带动丝杠602转动,丝杠602通过螺纹带动中挡板603沿安装槽802移动,从而使挡板将导料口封闭,防止压缩过程中固体废弃物掉落至导料仓内。A mounting groove 802 is provided above the guide port 801 of the partition 8, and two groups of closing mechanisms 6 are respectively installed in the corresponding mounting grooves 802 of the partition 8; the closing mechanism 6 includes a bearing seat 601, a lead screw 602, a baffle 603, and a motor III 604; a movable groove 101 is provided on the side wall of the box body 1; the bearing seat 601 is fixed on the outer side wall of the box body 1, and the lead screw 602 is rotatably connected to the bearing seat 601 through a bearing; the baffle 603 is installed in the mounting groove 802 of the partition 8, and both ends pass through the movable groove 101 to be connected to the lead screw 602, and inclined blocks II 6031 are provided at both ends of the baffle 603; the motor III 604 is fixed on the bearing seat 601, and the output shaft is connected to one end of the lead screw 602; the motor III 604 provides motive force to drive the lead screw 602 to rotate, and the lead screw 602 drives the middle baffle 603 to move along the mounting groove 802 through a thread, so that the baffle closes the guide port to prevent solid waste from falling into the guide bin during the compression process.
所述导料机构5两侧设有锁止机构504,锁止机构504包括锁紧板5041、固定板5042、弹簧5043、弹簧导向轴5044、斜块Ⅰ5045;箱体1侧壁上设有活动槽102,活动槽102位于移动槽101一侧;固定板5042固定在导料口801一侧设为箱体1侧壁上,锁紧板5041安装在箱体1侧壁的活动槽102内,弹簧5043两端分别连接在固定板5042和锁紧板5041上,弹簧导向轴5044一端固定在固定板5042上,另一端穿过弹簧5043和锁紧板5041;斜块Ⅰ5045固定在锁紧板5041位于箱体1外侧的一端;在挡板向下移动过程中,挡板603一端的斜块Ⅱ6031与斜块Ⅰ5045接触,带动斜块Ⅰ移动,斜块Ⅰ带动锁紧板5041沿箱体1侧壁上的活动槽102移动,弹簧5043被压缩,使锁紧板5041将导料板501锁紧,从而保证导料板501向打开的导料口801倾斜,使破碎后的固体废弃物迅速进入对应的固液分离仓内;反之,弹簧5043恢复带动锁紧板5041反向移动,从而远离导料板501,从而使导料板501转动。The material guide mechanism 5 is provided with locking mechanisms 504 on both sides, and the locking mechanisms 504 include a locking plate 5041, a fixed plate 5042, a spring 5043, a spring guide shaft 5044, and an inclined block I 5045; a movable groove 102 is provided on the side wall of the box body 1, and the movable groove 102 is located on one side of the movable groove 101; the fixed plate 5042 is fixed on one side of the material guide port 801 set on the side wall of the box body 1, and the locking plate 5041 is installed in the movable groove 102 on the side wall of the box body 1, and the two ends of the spring 5043 are respectively connected to the fixed plate 5042 and the locking plate 5041, and one end of the spring guide shaft 5044 is fixed on the fixed plate 5042, and the other end passes through the spring 5043 and the locking plate 5041; Inclined block I 5045 is fixed to one end of the locking plate 5041 located on the outside of the box body 1; when the baffle moves downward, the inclined block II 6031 at one end of the baffle 603 contacts the inclined block I 5045, driving the inclined block I to move, and the inclined block I drives the locking plate 5041 to move along the movable groove 102 on the side wall of the box body 1, and the spring 5043 is compressed, so that the locking plate 5041 locks the guide plate 501, thereby ensuring that the guide plate 501 is tilted toward the opened guide port 801, so that the crushed solid waste quickly enters the corresponding solid-liquid separation bin; conversely, the spring 5043 recovers and drives the locking plate 5041 to move in the opposite direction, thereby moving away from the guide plate 501, so that the guide plate 501 rotates.
所述压缩板702顶部设有支撑板7021,支撑板7021上安装有电动推杆Ⅱ7022,压缩板702底部设有插板7023,插板7023穿过压缩板702与电动推杆Ⅱ7022的输出端连接,插板7023内部设为中空,侧壁上设有若干均匀排列的导水口70231,插板7023两端设有出水口70232;压缩板702向下压缩过程中,插板7023插入固体废弃物内部,固体废弃物内部的废水通过插板7023侧壁的导水口70231,进入插板7023内部,然后通过插板7023两端的出水口70232排出,从而能够使被压缩的固体废弃物内部的废水快速排出,从而提高固液分离的效果;电动推杆Ⅱ7022能够带动插板7023上下移动,从而能够使压缩板702对不同深度的固体废弃物进行压缩。The compression plate 702 is provided with a support plate 7021 on the top, and an electric push rod II 7022 is installed on the support plate 7021. A plug plate 7023 is provided at the bottom of the compression plate 702. The plug plate 7023 passes through the compression plate 702 and is connected to the output end of the electric push rod II 7022. The plug plate 7023 is hollow inside, and a plurality of evenly arranged water guide ports 70231 are provided on the side wall. Water outlets 70232 are provided at both ends of the plug plate 7023. When the compression plate 702 is compressed downward, the plug plate 7023 Inserted into the solid waste, the waste water inside the solid waste enters the plug plate 7023 through the water inlet 70231 on the side wall of the plug plate 7023, and then is discharged through the water outlets 70232 at both ends of the plug plate 7023, so that the waste water inside the compressed solid waste can be quickly discharged, thereby improving the effect of solid-liquid separation; the electric push rod II 7022 can drive the plug plate 7023 to move up and down, so that the compression plate 702 can compress solid waste at different depths.
一种高效固废分离破碎压缩处理装置,工作过程如下:固体废弃物通过进料口2进入箱体1内部的导料仓,通过破碎机构4对固体废弃物进行破碎,破碎后的固体废弃物沿导料机构5进入固液分离仓内,通过固液分离机构7对其进行固液分离,最后剩余固定废弃物通过出料口3排出,而废液通过排液管7041排出,进行后续处理。A highly efficient solid waste separation, crushing and compression processing device, the working process of which is as follows: solid waste enters the guide bin inside the box body 1 through the feed inlet 2, the solid waste is crushed by the crushing mechanism 4, the crushed solid waste enters the solid-liquid separation bin along the guide mechanism 5, and is separated into solid and liquid by the solid-liquid separation mechanism 7, and finally the remaining solid waste is discharged through the discharge port 3, and the waste liquid is discharged through the discharge pipe 7041 for subsequent treatment.
以上内容仅仅是对本实用新型的结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.
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