CN221715150U - Cleaning equipment - Google Patents
Cleaning equipment Download PDFInfo
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- CN221715150U CN221715150U CN202420272680.1U CN202420272680U CN221715150U CN 221715150 U CN221715150 U CN 221715150U CN 202420272680 U CN202420272680 U CN 202420272680U CN 221715150 U CN221715150 U CN 221715150U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 7
- 230000001360 synchronised effect Effects 0.000 claims description 19
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 239000011521 glass Substances 0.000 abstract description 16
- 238000011010 flushing procedure Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及玻璃清洗技术领域,特别是涉及一种清洗设备。The utility model relates to the technical field of glass cleaning, in particular to a cleaning device.
背景技术Background Art
超薄柔性玻璃由于具有较好的柔韧性,在柔性显示、电子通讯、有机薄膜太阳能电池等方面具有很好的应用前景。在玻璃片的生产过程中,玻璃片成型之后需要进行清洗以去除表面的残留物。Ultra-thin flexible glass has good application prospects in flexible display, electronic communication, organic thin-film solar cells, etc. Due to its good flexibility, the glass sheet needs to be cleaned after being formed to remove the residue on the surface.
经检索,中国专利公开号为CN214263026U,公开了一种用于柔性玻璃片的超声波清洗设备,本实用新型通过传动机构和升降杆实现清洗篮的水平和竖直移动,通过转动机构实现清洗篮的转动,形成流水线工序,提高设备的清洗效率,减少占用空间,降低人工工作量,大幅提高了短时间内清洗产能,节约生产成本,同时实现了玻璃片的全方位清洗,有效消除清洗死角,提高清洗质量。After searching, the Chinese patent publication number is CN214263026U, which discloses an ultrasonic cleaning device for flexible glass sheets. The utility model realizes the horizontal and vertical movement of the cleaning basket through a transmission mechanism and a lifting rod, and realizes the rotation of the cleaning basket through a rotating mechanism, forming an assembly line process, improving the cleaning efficiency of the equipment, reducing the occupied space, reducing the manual workload, greatly improving the cleaning capacity in a short time, saving production costs, and at the same time realizing all-round cleaning of glass sheets, effectively eliminating cleaning dead corners, and improving cleaning quality.
但是上述专利使用过程中,当清洗篮从超声波清洗箱中出来后,齿轮与超声波清洗箱内的齿条会脱离啮合,此时清洗篮没有限位,清洗篮可能会自由转动,从而使柔性玻璃产生倾斜,那么当倾斜的柔性玻璃进入冲洗箱后,可能会使得柔性玻璃冲洗不彻底,从而影响最终的清洗质量。However, during the use of the above patent, when the cleaning basket comes out of the ultrasonic cleaning box, the gear and the rack in the ultrasonic cleaning box will be disengaged. At this time, the cleaning basket has no limit and the cleaning basket may rotate freely, causing the flexible glass to tilt. Then, when the tilted flexible glass enters the flushing box, the flexible glass may not be rinsed thoroughly, thereby affecting the final cleaning quality.
实用新型内容Utility Model Content
本实用新型的目的就在于为了解决上述问题而提供一种清洗设备。The purpose of the utility model is to provide a cleaning device in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的:The utility model achieves the above-mentioned purpose through the following technical solutions:
一种清洗设备,包括底座,所述底座顶部安装有超声波清洗箱、冲洗箱、烘干箱,所述底座顶部固定连接有U型架,所述U型架内顶壁安装有平移机构,所述平移机构底部安装有安装框架,所述安装框架包括顶板,所述顶板底部固定连接有两个齿条,所述齿条底部固定连接有底板,所述安装框架两侧安装有升降机构,两个所述升降机构的内侧均安装有旋转机构,所述旋转机构与所述齿条相配合,两个所述旋转机构底端内侧固定连接有夹具,两个所述夹具之间夹持有清洗篮。A cleaning device comprises a base, an ultrasonic cleaning box, a rinsing box, and a drying box are installed on the top of the base, a U-shaped frame is fixedly connected to the top of the base, a translation mechanism is installed on the top wall of the U-shaped frame, a mounting frame is installed at the bottom of the translation mechanism, the mounting frame comprises a top plate, two racks are fixedly connected to the bottom of the top plate, a bottom plate is fixedly connected to the bottom of the rack, lifting mechanisms are installed on both sides of the mounting frame, rotating mechanisms are installed on the inner sides of the two lifting mechanisms, the rotating mechanisms cooperate with the racks, clamps are fixedly connected to the inner sides of the bottom ends of the two rotating mechanisms, and a cleaning basket is clamped between the two clamps.
优选的,所述平移机构包括电机,所述电机固定连接在所述U型架一侧,所述电机的输出轴固定连接有丝杆,所述丝杆与所述U型架转动连接,所述丝杆上螺纹连接有滑块,所述滑块滑动连接在所述U型架内顶壁,所述顶板固定连接在所述滑块底部。Preferably, the translation mechanism includes a motor, the motor is fixedly connected to one side of the U-shaped frame, the output shaft of the motor is fixedly connected to a screw rod, the screw rod is rotatably connected to the U-shaped frame, a slider is threadedly connected to the screw rod, the slider is slidably connected to the top wall inside the U-shaped frame, and the top plate is fixedly connected to the bottom of the slider.
优选的,所述升降机构包括气缸,所述气缸固定连接在所述顶板底部,所述气缸的输出轴固定连接有连接块,所述连接块内侧固定连接有升降板,所述升降板贯穿所述底板并与所述底板滑动连接。Preferably, the lifting mechanism includes a cylinder, the cylinder is fixedly connected to the bottom of the top plate, the output shaft of the cylinder is fixedly connected to a connecting block, the inner side of the connecting block is fixedly connected to a lifting plate, and the lifting plate passes through the bottom plate and is slidably connected to the bottom plate.
优选的,所述旋转机构包括两个转轴,两个所述转轴分别转动连接在所述升降板内侧的顶端和底端,所述转轴上固定连接有同步轮,上下两个所述同步轮通过同步带连接,上方的所述转轴一端固定连接有齿轮,所述齿轮与所述齿条相啮合,所述夹具固定连接在下方的所述转轴一端。Preferably, the rotating mechanism includes two rotating shafts, which are rotatably connected to the top and bottom ends of the inner side of the lifting plate respectively, and a synchronous wheel is fixedly connected to the rotating shaft. The upper and lower synchronous wheels are connected by a synchronous belt, and one end of the upper rotating shaft is fixedly connected to a gear, which is meshed with the rack, and the clamp is fixedly connected to one end of the lower rotating shaft.
优选的,所述底板上开设有避让槽,所述同步带从所述避让槽中穿过。Preferably, an avoidance groove is provided on the bottom plate, and the synchronous belt passes through the avoidance groove.
优选的,所述顶板与所述底板之间固定连接有加强杆。Preferably, a reinforcing rod is fixedly connected between the top plate and the bottom plate.
有益效果在于:本实用新型中,将现有技术中的超声波清洗箱中的齿条去除,当升降机构带动清洗篮下移时,升降板会带动旋转机构下移,而安装框架不会下移,旋转机构中的齿轮与安装框架中的齿条啮合,使得齿轮转动,从而会带动清洗篮转动,而清洗篮升降的过程中,齿轮与齿条始终啮合,不会导致清洗篮自由转动,因而能够使柔性玻璃进入冲洗箱后都保持正确的姿态,使冲洗能够彻底,从而保证最终的清洗质量。The beneficial effect is that in the utility model, the rack in the ultrasonic cleaning box in the prior art is removed, and when the lifting mechanism drives the cleaning basket to move downward, the lifting plate will drive the rotating mechanism to move downward, and the mounting frame will not move downward, and the gear in the rotating mechanism is meshed with the rack in the mounting frame, so that the gear rotates, thereby driving the cleaning basket to rotate, and during the lifting and lowering process of the cleaning basket, the gear and the rack are always meshed, which will not cause the cleaning basket to rotate freely, so that the flexible glass can maintain the correct posture after entering the flushing box, so that the flushing can be thorough, thereby ensuring the final cleaning quality.
本实用新型的附加技术特征及其优点将在下面的描述内容中阐述地更加明显,或通过本实用新型的具体实践可以了解到。The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图是用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本实用新型,但并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:
图1是本实用新型所述一种清洗设备的立体图;FIG1 is a perspective view of a cleaning device according to the present invention;
图2是本实用新型所述一种清洗设备的正视图;FIG2 is a front view of a cleaning device according to the present invention;
图3是本实用新型所述一种清洗设备的安装框架立体图;FIG3 is a perspective view of an installation frame of a cleaning device according to the present invention;
图4是本实用新型所述一种清洗设备的旋转机构右视图。FIG. 4 is a right side view of a rotating mechanism of a cleaning device according to the present invention.
附图标记说明如下:1、底座;101、超声波清洗箱;102、冲洗箱;103、烘干箱;104、U型架;2、平移机构;201、电机;202、丝杆;203、滑块;3、安装框架;301、顶板;302、齿条;303、底板;304、避让槽;305、加强杆;4、升降机构;401、气缸;402、连接块;403、升降板;5、旋转机构;501、转轴;502、同步轮;503、同步带;504、齿轮;6、清洗篮;7、夹具。The description of the accompanying drawings is as follows: 1. Base; 101. Ultrasonic cleaning box; 102. Flushing box; 103. Drying box; 104. U-shaped frame; 2. Translation mechanism; 201. Motor; 202. Screw rod; 203. Slider; 3. Mounting frame; 301. Top plate; 302. Rack; 303. Bottom plate; 304. Avoidance groove; 305. Reinforcement rod; 4. Lifting mechanism; 401. Cylinder; 402. Connecting block; 403. Lifting plate; 5. Rotating mechanism; 501. Rotating shaft; 502. Synchronous wheel; 503. Synchronous belt; 504. Gear; 6. Cleaning basket; 7. Clamp.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
下面结合附图对本实用新型作进一步说明:The utility model is further described below in conjunction with the accompanying drawings:
如图1-图4所示,一种清洗设备,包括底座1,底座1顶部安装有超声波清洗箱101、冲洗箱102、烘干箱103,底座1顶部通过螺栓连接有U型架104,U型架104内顶壁安装有平移机构2,平移机构2底部安装有安装框架3,平移机构2用于带动安装框架3左右平移,安装框架3包括顶板301,顶板301底部通过螺钉连接有两个齿条302,齿条302底部通过螺钉连接有底板303,安装框架3两侧安装有升降机构4,两个升降机构4的内侧均安装有旋转机构5,旋转机构5与齿条302相配合,两个旋转机构5底端内侧固定连接有夹具7,两个夹具7之间夹持有清洗篮6;As shown in Fig. 1 to Fig. 4, a cleaning device comprises a base 1, an ultrasonic cleaning box 101, a rinsing box 102, and a drying box 103 are installed on the top of the base 1, a U-shaped frame 104 is connected to the top of the base 1 by bolts, a translation mechanism 2 is installed on the top wall of the U-shaped frame 104, a mounting frame 3 is installed at the bottom of the translation mechanism 2, the translation mechanism 2 is used to drive the mounting frame 3 to translate left and right, the mounting frame 3 comprises a top plate 301, two racks 302 are connected to the bottom of the top plate 301 by screws, the bottom of the rack 302 is connected to the bottom of the bottom plate 303 by screws, lifting mechanisms 4 are installed on both sides of the mounting frame 3, rotating mechanisms 5 are installed on the inner sides of the two lifting mechanisms 4, the rotating mechanisms 5 cooperate with the racks 302, the inner sides of the bottom ends of the two rotating mechanisms 5 are fixedly connected with clamps 7, and a cleaning basket 6 is clamped between the two clamps 7;
平移机构2包括电机201,电机201通过螺栓连接在U型架104一侧,电机201的输出轴通过联轴器连接有丝杆202,丝杆202与U型架104通过轴承连接,丝杆202上螺纹连接有滑块203,滑块203滑动连接在U型架104内顶壁,顶板301固定连接在滑块203底部,通过电机201驱动丝杆202转动,丝杆202驱动滑块203移动,滑块203通过顶板301使得安装框架3进行左右平移;The translation mechanism 2 includes a motor 201, which is connected to one side of the U-shaped frame 104 by bolts. The output shaft of the motor 201 is connected to a screw rod 202 through a coupling. The screw rod 202 is connected to the U-shaped frame 104 through a bearing. A slider 203 is threadedly connected to the screw rod 202. The slider 203 is slidably connected to the top wall of the U-shaped frame 104. The top plate 301 is fixedly connected to the bottom of the slider 203. The motor 201 drives the screw rod 202 to rotate, and the screw rod 202 drives the slider 203 to move. The slider 203 causes the mounting frame 3 to translate left and right through the top plate 301.
升降机构4包括气缸401,气缸401通过螺栓连接在顶板301底部,气缸401的输出轴固定连接有连接块402,连接块402内侧焊接有升降板403,升降板403贯穿底板303并与底板303滑动连接,气缸401带动升降板403上下移动,升降板403带动旋转机构5上下移动,旋转机构5带动清洗篮6上下移动,通过升降板403与底板303的滑动连接,使得升降板403上下移动更加平稳;The lifting mechanism 4 includes a cylinder 401, which is connected to the bottom of the top plate 301 by bolts. The output shaft of the cylinder 401 is fixedly connected to a connecting block 402, and a lifting plate 403 is welded inside the connecting block 402. The lifting plate 403 penetrates the bottom plate 303 and is slidably connected to the bottom plate 303. The cylinder 401 drives the lifting plate 403 to move up and down, and the lifting plate 403 drives the rotating mechanism 5 to move up and down. The rotating mechanism 5 drives the cleaning basket 6 to move up and down. The lifting plate 403 is slidably connected to the bottom plate 303, so that the lifting plate 403 moves up and down more smoothly.
旋转机构5包括两个转轴501,两个转轴501分别通过轴承连接在升降板403内侧的顶端和底端,转轴501上固定连接有同步轮502,上下两个同步轮502通过同步带503连接,上方的转轴501一端固定连接有齿轮504,齿轮504与齿条302相啮合,夹具7固定连接在下方的转轴501一端,当升降板403上下移动时,使得旋转机构5整体上下移动,从而使得齿轮504相对于齿条302上下移动,使得齿轮504转动,齿轮504通过转轴501、同步轮502和同步带503的传动使得夹具7转动,从而使得清洗篮6转动;The rotating mechanism 5 includes two rotating shafts 501, which are respectively connected to the top and bottom ends of the inner side of the lifting plate 403 through bearings. A synchronous wheel 502 is fixedly connected to the rotating shaft 501. The upper and lower synchronous wheels 502 are connected through a synchronous belt 503. One end of the upper rotating shaft 501 is fixedly connected to a gear 504, which meshes with the rack 302. The clamp 7 is fixedly connected to one end of the lower rotating shaft 501. When the lifting plate 403 moves up and down, the rotating mechanism 5 moves up and down as a whole, so that the gear 504 moves up and down relative to the rack 302, so that the gear 504 rotates. The gear 504 rotates the clamp 7 through the transmission of the rotating shaft 501, the synchronous wheel 502 and the synchronous belt 503, so that the cleaning basket 6 rotates;
底板303上开设有避让槽304,同步带503从避让槽304中穿过;The bottom plate 303 is provided with an avoidance groove 304, and the synchronous belt 503 passes through the avoidance groove 304;
顶板301与底板303之间固定连接有加强杆305,通过设置加强杆305能够提高顶板301与底板303之间的连接强度,安装框架3移动更加平稳,减少安装框架3自身晃动,从而使清洗篮6运动平稳。A reinforcing rod 305 is fixedly connected between the top plate 301 and the bottom plate 303. By providing the reinforcing rod 305, the connection strength between the top plate 301 and the bottom plate 303 can be improved, the installation frame 3 moves more smoothly, and the shaking of the installation frame 3 itself is reduced, so that the cleaning basket 6 moves smoothly.
工作原理:使用时,通过气缸401驱动连接块402下移,连接块402带动升降板403下移,升降板403带动旋转机构5整体下移,旋转机构5带动夹具7和清洗篮6下移,清洗篮6进入超声波清洗箱101中进行清洗,在清洗篮6下移过程中,齿轮504相对于齿条302下移,使得齿轮504转动,齿轮504带动上方的转轴501和同步轮502转动,通过同步带503的传动,使得下方的同步轮502和转轴501转动,下方的转轴501带动夹具7转动,夹具7带动清洗篮6转动,从而使得柔性玻璃能够清洗更彻底,清洗完成后,清洗篮6从超声波清洗箱101中上升,然后通过电机201驱动丝杆202转动,丝杆202驱动滑块203移动,滑块203带动安装框架3移动,从而使得清洗篮6移动,将清洗篮6移动到冲洗箱102上方,然后清洗篮6进入冲洗箱102中对柔性玻璃进行冲洗,重复上述操作,将冲洗完成的柔性玻璃移入烘干箱103中进行烘干,在上述三个过程中,齿轮504始终与齿条302保持啮合,从而使得清洗篮6不会自由转动,通过调节清洗篮6的高度即可调节清洗篮6的倾斜状态,从而使得柔性玻璃在冲洗箱102能够保持正确的姿态,保证柔性玻璃能够冲洗彻底。Working principle: When in use, the cylinder 401 drives the connecting block 402 to move downward, the connecting block 402 drives the lifting plate 403 to move downward, the lifting plate 403 drives the rotating mechanism 5 to move downward as a whole, the rotating mechanism 5 drives the clamp 7 and the cleaning basket 6 to move downward, and the cleaning basket 6 enters the ultrasonic cleaning box 101 for cleaning. During the downward movement of the cleaning basket 6, the gear 504 moves downward relative to the rack 302, so that the gear 504 rotates, and the gear 504 drives the upper rotating shaft 501 and the synchronous wheel 502 to rotate, and the transmission of the synchronous belt 503 makes the lower synchronous wheel 502 and the rotating shaft 501 rotate, the lower rotating shaft 501 drives the clamp 7 to rotate, and the clamp 7 drives the cleaning basket 6 to rotate, so that the flexible glass can be cleaned more thoroughly. After cleaning, the cleaning basket 6 is removed from The ultrasonic cleaning box 101 rises, and then the motor 201 drives the screw rod 202 to rotate, the screw rod 202 drives the slider 203 to move, and the slider 203 drives the mounting frame 3 to move, so that the cleaning basket 6 moves, and the cleaning basket 6 is moved above the flushing box 102, and then the cleaning basket 6 enters the flushing box 102 to flush the flexible glass, and the above operations are repeated, and the flushed flexible glass is moved into the drying box 103 for drying. In the above three processes, the gear 504 is always engaged with the rack 302, so that the cleaning basket 6 does not rotate freely, and the inclination of the cleaning basket 6 can be adjusted by adjusting the height of the cleaning basket 6, so that the flexible glass can maintain a correct posture in the flushing box 102, ensuring that the flexible glass can be thoroughly rinsed.
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护的范围由所附的权利要求书及其效物界定。The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims (6)
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