CN221701961U - A turnout vibration damper - Google Patents

A turnout vibration damper Download PDF

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Publication number
CN221701961U
CN221701961U CN202420141084.XU CN202420141084U CN221701961U CN 221701961 U CN221701961 U CN 221701961U CN 202420141084 U CN202420141084 U CN 202420141084U CN 221701961 U CN221701961 U CN 221701961U
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plate
iron
rubber
vibration
backing plate
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胡楠
谢坤
贺威
刘海峰
张开明
汪宇
梁飞龙
王波
董福龙
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Rail Transit Branch Of China Communications Construction Co ltd
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Rail Transit Branch Of China Communications Construction Co ltd
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Abstract

The utility model discloses a turnout damper, which belongs to the technical field of rail transit vibration noise reduction devices and comprises: the vibration damper comprises a vibration damper, an upper rubber backing plate, a lower rubber backing plate, an iron plate, a vibration damping rubber backing plate and an iron backing plate; the shock absorber includes: the top plate, the bottom plate and the rubber ring; the rubber ring is inlaid between the top plate and the bottom plate, the upper rubber backing plate is arranged on the top plate, the lower rubber backing plate is arranged at the bottom of the bottom plate, the iron plate is arranged at the bottom of the lower rubber backing plate, the vibration reduction rubber backing plate is arranged at the bottom of the iron plate, and the iron backing plate is arranged on the upper rubber backing plate. The utility model has the advantages that the upper part is in a shear type rubber layer structure, the lower part is in a compression type rubber layer structure and forms friction contact with the concrete switch tie, so that the vertical vibration damping effect can be improved, the double-layer vibration damping function can be realized, the low vertical rigidity effect can be realized, and the high-order nonlinear vibration damping can be realized.

Description

一种道岔减振器A turnout vibration damper

技术领域Technical Field

本实用新型属于轨道交通振动降噪装置技术领域,更具体的说是涉及一种道岔减振器。The utility model belongs to the technical field of rail transit vibration noise reduction devices, and more specifically relates to a turnout vibration damper.

背景技术Background Art

我国将推动中心城市与周边城市(镇)同城化发展作为方向,以轨道交通建设为先导,打造高品质生活圈。城市轨道交通建设以技术创新、装备创新等主导方式,充分考虑行业发展和绿色低碳发展,加强城市轨道交通建设、生态环境保护、污染防治,提高乘客服务的便捷化、舒适化等出行需求。my country will promote the development of central cities and surrounding cities (towns) as a direction, take rail transit construction as a guide, and create a high-quality living circle. Urban rail transit construction is dominated by technological innovation and equipment innovation, fully considers industry development and green and low-carbon development, strengthens urban rail transit construction, ecological environment protection, pollution prevention, and improves passenger service convenience, comfort and other travel needs.

城市轨道交通振动噪声问题,无疑是绿色低碳发展过程中重点整治的项点,而道岔作为城市轨道交通钢轨线路的重要组成部分,同时也是线路的薄弱环节,通常会引起较大的振动和轮轨噪声,从而造成噪音污染,因此,对道岔区域采取必要的减振降噪措施尤为重要。The vibration and noise problems of urban rail transit are undoubtedly the key points to be rectified in the process of green and low-carbon development. Turnouts, as an important part of the urban rail transit rail line, are also the weak link of the line. They usually cause large vibrations and wheel-rail noise, thus causing noise pollution. Therefore, it is particularly important to take necessary vibration and noise reduction measures in the turnout area.

目前,我国城市轨道交通道岔区段所采用的传统的硫化一体式减振扣件,利用橡胶剪切变形实现减振作用,主要应用于地铁线路。但其弊端是由于岔区产品长度尺寸较大,很难实现低刚度要求,现有技术中国专利(CN219824751U)公开了一种地铁用道岔减振器,记载了通过上铁件和下铁件之间设置橡胶减振圈来达到减振效果,其横向刚度主要由橡胶层的侧向压缩变形来提供,减振手段单一,减振效果一般,无法形成双层减振结构。At present, the traditional vulcanized integrated vibration-damping fasteners used in the turnout section of urban rail transit in my country use rubber shear deformation to achieve vibration reduction, and are mainly used in subway lines. However, its disadvantage is that it is difficult to achieve low stiffness requirements due to the large length of the turnout product. The prior art Chinese patent (CN219824751U) discloses a subway turnout vibration damper, which records that a rubber vibration damping ring is set between the upper iron piece and the lower iron piece to achieve the vibration reduction effect. Its lateral stiffness is mainly provided by the lateral compression deformation of the rubber layer. The vibration reduction means are single, the vibration reduction effect is general, and a double-layer vibration reduction structure cannot be formed.

因此,如何提供一种道岔减振器是本领域技术人员亟需解决的问题。Therefore, how to provide a turnout damper is a problem that those skilled in the art need to solve urgently.

实用新型内容Utility Model Content

有鉴于此,本实用新型提供了一种道岔减振器,具有上部为为剪切式橡胶层结构,下部为压缩式橡胶层结构,并与混凝土岔枕形成摩擦接触,可提升垂向减振效果,可实现双层减振功能,达到低垂向刚度效果,实现高等非线性减振的优点。In view of this, the utility model provides a turnout vibration damper, which has a shear rubber layer structure on the upper part and a compression rubber layer structure on the lower part, and forms friction contact with the concrete switch sleeper, which can enhance the vertical vibration damping effect, realize the double-layer vibration damping function, achieve the low vertical stiffness effect, and realize the advantages of high nonlinear vibration damping.

为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:

一种道岔减振器,包括:减振器、上橡胶垫板、下橡胶垫板、铁板、减振橡胶垫板和铁垫板;所述减振器包括:顶板、底板和橡胶圈;所述橡胶圈镶嵌于顶板和底板之间,所述上橡胶垫板安置在顶板上,所述下橡胶垫板安置在底板的底部,所述铁板安置在下橡胶垫板的底部,所述减振橡胶垫板安置在铁板的底部,所述铁垫板安置在上橡胶垫板上。A turnout vibration damper comprises: a vibration damper, an upper rubber pad, a lower rubber pad, an iron plate, a vibration damping rubber pad and an iron pad; the vibration damper comprises: a top plate, a bottom plate and a rubber ring; the rubber ring is embedded between the top plate and the bottom plate, the upper rubber pad is arranged on the top plate, the lower rubber pad is arranged on the bottom of the bottom plate, the iron plate is arranged on the bottom of the lower rubber pad, the vibration damping rubber pad is arranged on the bottom of the iron plate, and the iron pad is arranged on the upper rubber pad.

进一步地,所述减振橡胶垫板的底部安置在轨枕上。Furthermore, the bottom of the vibration-damping rubber pad is placed on the sleeper.

进一步地,所述底板上开设有腰型孔,所述腰型孔四周的底板上开设有锯齿,所述下橡胶垫板、铁板、减振橡胶垫板和轨枕上均开设有安装孔,且位置与腰型孔对应,所述腰型孔和安装孔用于安装岔枕联结螺栓,所述岔枕联结螺栓上滑动套设有锯齿垫片。Furthermore, a waist-shaped hole is provided on the bottom plate, and serrations are provided on the bottom plate around the waist-shaped hole. Mounting holes are provided on the lower rubber pad, iron plate, vibration-damping rubber pad and sleeper, and their positions correspond to the waist-shaped hole. The waist-shaped hole and the mounting holes are used to install the switch sleeper connecting bolts, and a serrated gasket is provided on the sliding sleeve of the switch sleeper connecting bolt.

进一步地,所述顶板、上橡胶垫板和铁垫板上均开设有螺纹通孔,所述螺纹通孔用于安装铁垫板联结螺栓。Furthermore, the top plate, the upper rubber pad and the iron pad are all provided with threaded through holes, and the threaded through holes are used to install the iron pad connecting bolts.

本实用新型的有益效果在于:The beneficial effects of the utility model are:

1、实现了减振器与道岔铁垫板之间牢靠锚固的同时,兼顾了减振器的减振效果,可适用于市域城轨时速160km以上的运营工况。1. It realizes the firm anchoring between the shock absorber and the turnout iron pad while taking into account the vibration reduction effect of the shock absorber, which can be applied to the operation conditions of urban rail with a speed of more than 160km/h.

2、橡胶压缩与剪切变形组合运用,垂向减振效果可提升1-3dB。2. The combined use of rubber compression and shear deformation can improve the vertical vibration reduction effect by 1-3dB.

3、本减振器具有较低的垂向刚度性能。3. This shock absorber has lower vertical stiffness performance.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

图1为本实用新型的结构示意图。FIG1 is a schematic structural diagram of the utility model.

图2为本实用新型减振器的结构示意图。FIG. 2 is a schematic structural diagram of the shock absorber of the utility model.

图3为本实用新型螺纹通孔的结构示意图。FIG. 3 is a schematic structural diagram of a threaded through hole of the utility model.

图4为本实用新型腰型孔的结构示意图。FIG. 4 is a schematic diagram of the structure of the waist-shaped hole of the utility model.

图5为本实用新型减振橡胶垫板的结构示意图。FIG. 5 is a schematic structural diagram of the vibration-damping rubber pad of the present invention.

其中,图中:Among them, in the figure:

1-减振器;1.1-顶板;1.1.1-螺纹通孔;1.2-底板;1.2.1-腰型孔;1.2.2-锯齿;1.3-橡胶圈;2-上橡胶垫板;3-岔枕联结螺栓;4-锯齿垫片;5-下橡胶垫板;6-铁板;7-减振橡胶垫板;8-轨枕;9-铁垫板联结螺栓;10-铁垫板。1- shock absorber; 1.1- top plate; 1.1.1- threaded through hole; 1.2- bottom plate; 1.2.1- waist hole; 1.2.2- serration; 1.3- rubber ring; 2- upper rubber pad; 3- switch sleeper connecting bolt; 4- serration gasket; 5- lower rubber pad; 6- iron plate; 7- vibration damping rubber pad; 8- sleeper; 9- iron pad connecting bolt; 10- iron pad.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

请参阅附图1-5,本实用新型提供了一种道岔减振器,包括:减振器1、上橡胶垫板2、下橡胶垫板5、铁板6、减振橡胶垫板7和铁垫板10;所述减振器1包括:顶板1.1、底板1.2和橡胶圈1.3;所述橡胶圈1.3镶嵌于顶板1.1和底板1.2之间,所述上橡胶垫板2安置在顶板1.1上,所述下橡胶垫板5安置在底板1.2的底部,所述铁板6安置在下橡胶垫板5的底部,所述减振橡胶垫板7安置在铁板6的底部,所述铁垫板10安置在上橡胶垫板2上。底板1.2可与减振橡胶垫板7硫化成一体,也可分体使用,从而达到双层高等减振效果。减振橡胶垫板7也可设置沟槽结构来实现垂向刚度要求,减振橡胶垫板7也可使用其他高分子材料制作,如发泡聚氨酯等。Please refer to Figures 1-5. The utility model provides a turnout vibration damper, including: a vibration damper 1, an upper rubber pad 2, a lower rubber pad 5, an iron plate 6, a vibration damping rubber pad 7 and an iron pad 10; the vibration damper 1 includes: a top plate 1.1, a bottom plate 1.2 and a rubber ring 1.3; the rubber ring 1.3 is embedded between the top plate 1.1 and the bottom plate 1.2, the upper rubber pad 2 is placed on the top plate 1.1, the lower rubber pad 5 is placed on the bottom of the bottom plate 1.2, the iron plate 6 is placed on the bottom of the lower rubber pad 5, the vibration damping rubber pad 7 is placed on the bottom of the iron plate 6, and the iron pad 10 is placed on the upper rubber pad 2. The bottom plate 1.2 can be vulcanized into one with the vibration damping rubber pad 7, or can be used separately, so as to achieve a double-layer high vibration damping effect. The vibration-damping rubber pad 7 may also be provided with a groove structure to achieve the vertical stiffness requirement. The vibration-damping rubber pad 7 may also be made of other polymer materials, such as foamed polyurethane.

所述减振橡胶垫板7的底部安置在轨枕8上。上橡胶垫板2和下橡胶垫板5可有效填平顶板1.1与铁垫板10以及底板1.2与铁板6之间的间隙,避免两者在使用过程中接触不平导致的不利影响,并起到一定的缓冲作用。The bottom of the vibration-damping rubber pad 7 is placed on the sleeper 8. The upper rubber pad 2 and the lower rubber pad 5 can effectively fill the gap between the top plate 1.1 and the iron pad 10 and the bottom plate 1.2 and the iron plate 6, avoiding the adverse effects caused by uneven contact between the two during use and playing a certain buffering role.

所述底板1.2上开设有腰型孔1.2.1,所述腰型孔1.2.1四周的底板1.2上开设有锯齿1.2.2,所述下橡胶垫板5、铁板6、减振橡胶垫板7和轨枕8上均开设有安装孔,且位置与腰型孔1.2.1对应,所述腰型孔1.2.1和安装孔用于安装岔枕联结螺栓3,所述岔枕联结螺栓3上滑动套设有锯齿垫片4。腰型孔1.2.1的数量优选为四个,锯齿1.2.2间距可设置成4mm或6mm,锯齿垫片4与锯齿1.2.2配合,可更好的约束本实用新型减振器的横向位移。减振器1通过底板1.2上的四个安装腰型孔1.2.1连接在轨枕8上,保证减振器1与橡胶圈1.3的刚度特性不受预紧力影响。安装孔也可设计成腰型孔,实现安装调距功能。The bottom plate 1.2 is provided with a waist-shaped hole 1.2.1, and the bottom plate 1.2 around the waist-shaped hole 1.2.1 is provided with serrations 1.2.2. The lower rubber pad 5, the iron plate 6, the vibration-damping rubber pad 7 and the sleeper 8 are provided with mounting holes, and the positions correspond to the waist-shaped hole 1.2.1. The waist-shaped hole 1.2.1 and the mounting hole are used to install the switch sleeper connecting bolt 3, and the switch sleeper connecting bolt 3 is provided with a serration gasket 4 on the sliding sleeve. The number of waist-shaped holes 1.2.1 is preferably four, and the spacing of the serrations 1.2.2 can be set to 4mm or 6mm. The serration gasket 4 cooperates with the serrations 1.2.2 to better constrain the lateral displacement of the shock absorber of the utility model. The shock absorber 1 is connected to the sleeper 8 through the four waist-shaped mounting holes 1.2.1 on the bottom plate 1.2, ensuring that the stiffness characteristics of the shock absorber 1 and the rubber ring 1.3 are not affected by the preload. The mounting hole can also be designed as a waist-shaped hole to achieve the installation distance adjustment function.

所述顶板1.1、上橡胶垫板2和铁垫板10上均开设有螺纹通孔1.1.1,所述螺纹通孔1.1.1用于安装铁垫板联结螺栓9。螺纹通孔1.1.1的数量为多个。The top plate 1.1, the upper rubber pad 2 and the iron pad 10 are all provided with threaded through holes 1.1.1, and the threaded through holes 1.1.1 are used to install the iron pad connecting bolts 9. There are a plurality of threaded through holes 1.1.1.

匹配性设计顶板1.1上的多个螺纹通孔1.1.1之间的距离,从而实现不同岔枕位置的型号通用;根据道岔减振器的承载及减振需求,在减振器1方面,设计橡胶圈1.3的厚度、角度、高度;对于铁板6及减振橡胶垫板7来说,可在减振橡胶垫板7上下面设计凸台等结构,得到减振橡胶垫板7应有的垂向刚度,其凸台可设置成非线性结构;从而得到低垂向刚度高等减振道岔减振器,即实现高等减振功能。The distances between the multiple threaded through holes 1.1.1 on the top plate 1.1 are designed to be compatible, so that the models of different switch sleeper positions can be used universally; according to the load-bearing and vibration reduction requirements of the turnout shock absorber, the thickness, angle and height of the rubber ring 1.3 are designed for the shock absorber 1; for the iron plate 6 and the vibration reduction rubber pad 7, structures such as bosses can be designed on the upper and lower surfaces of the vibration reduction rubber pad 7 to obtain the vertical stiffness of the vibration reduction rubber pad 7, and the bosses can be set to a nonlinear structure; thereby obtaining a low vertical stiffness and high vibration reduction turnout shock absorber, that is, achieving a high vibration reduction function.

现有道岔减振器适用于岔区,其长度尺寸较大,即使采用了剪切型橡胶结构,其刚度也较难达到9kN/mm以下,故其无法实现高等减振效果。本实用新型上部与传统岔枕减振器相同,下部采用分体式或硫化一体式结构,可实现双层减振功能,达到低垂向刚度效果,通过特殊结构的设置,也可实现双层非线性减振效果。The existing turnout vibration damper is suitable for the turnout area, and its length is relatively large. Even if a shear-type rubber structure is used, its stiffness is difficult to reach below 9kN/mm, so it cannot achieve a high vibration reduction effect. The upper part of the utility model is the same as the traditional turnout sleeper vibration damper, and the lower part adopts a split or vulcanized integrated structure, which can realize a double-layer vibration reduction function and achieve a low vertical stiffness effect. Through the setting of a special structure, a double-layer nonlinear vibration reduction effect can also be achieved.

从而使得本实用新型具有上部为为剪切式橡胶层结构,下部为压缩式橡胶层结构,并与混凝土岔枕形成摩擦接触,可提升垂向减振效果,可实现双层减振功能,达到低垂向刚度效果,实现高等非线性减振的优点。As a result, the utility model has a shear-type rubber layer structure on the upper part and a compression-type rubber layer structure on the lower part, and forms friction contact with the concrete switch sleeper, which can enhance the vertical vibration reduction effect, realize the double-layer vibration reduction function, achieve the effect of low vertical stiffness, and realize the advantages of high nonlinear vibration reduction.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (4)

1. A switch damper, comprising: the vibration absorber comprises a vibration absorber (1), an upper rubber backing plate (2), a lower rubber backing plate (5), an iron plate (6), a vibration absorbing rubber backing plate (7) and an iron backing plate (10); the shock absorber (1) includes: a top plate (1.1), a bottom plate (1.2) and a rubber ring (1.3); the rubber ring (1.3) is inlaid between the top plate (1.1) and the bottom plate (1.2), the upper rubber base plate (2) is arranged on the top plate (1.1), the lower rubber base plate (5) is arranged at the bottom of the bottom plate (1.2), the iron plate (6) is arranged at the bottom of the lower rubber base plate (5), the vibration reduction rubber base plate (7) is arranged at the bottom of the iron plate (6), and the iron base plate (10) is arranged on the upper rubber base plate (2).
2. A switch damper according to claim 1, characterized in that the bottom of the damping rubber pad (7) is placed on the sleeper (8).
3. The turnout damper according to claim 2, wherein a waist-shaped hole (1.2.1) is formed in the bottom plate (1.2), saw teeth (1.2.2) are formed in the bottom plate (1.2) around the waist-shaped hole (1.2.1), mounting holes are formed in the lower rubber pad (5), the iron plate (6), the damping rubber pad (7) and the sleeper (8), the positions of the mounting holes correspond to the waist-shaped hole (1.2.1), the waist-shaped hole (1.2.1) and the mounting holes are used for mounting a turnout sleeper connecting bolt (3), and saw tooth gaskets (4) are sleeved on the turnout sleeper connecting bolt (3) in a sliding mode.
4. A switch damper according to claim 1, characterized in that the top plate (1.1), the upper rubber pad (2) and the iron pad (10) are provided with threaded through holes (1.1.1), and the threaded through holes (1.1.1) are used for installing the iron pad coupling bolts (9).
CN202420141084.XU 2024-01-19 2024-01-19 A turnout vibration damper Active CN221701961U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202420141084.XU CN221701961U (en) 2024-01-19 2024-01-19 A turnout vibration damper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202420141084.XU CN221701961U (en) 2024-01-19 2024-01-19 A turnout vibration damper

Publications (1)

Publication Number Publication Date
CN221701961U true CN221701961U (en) 2024-09-13

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Family Applications (1)

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CN202420141084.XU Active CN221701961U (en) 2024-01-19 2024-01-19 A turnout vibration damper

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