CN221700508U - Full-automatic collating machine of notebook duplex position - Google Patents

Abstract

The utility model relates to the technical field of notebook processing, in particular to a full-automatic double-station collating machine for a notebook, which comprises a bottom plate, wherein a collating station mechanism is arranged on the right side of the top of the bottom plate, the collating station mechanism comprises a connecting plate, a grabbing mechanism is arranged on the surface of the connecting plate, a transit placing mechanism is arranged on the top of the bottom plate, and a feeding station mechanism is arranged on the left side of the top of the bottom plate. According to the utility model, the first frame and the grabbing mechanism are rotated 180 degrees by controlling the operation of the first motor, the downward movement of the first cylinder and the operation of the air pump are controlled, the paper conveyed by the conveying device on the right side of the device is adsorbed and fixed, the sucking disc moves downward to be in contact with the paper and fix the paper under the action of air pumping force, then the retraction of the first cylinder and the reverse operation of the first motor are controlled, the paper is continuously counted and placed between the first limiting plate and the second limiting plate, and further the automatic collating device has the advantage of no need of manual operation.

Description

A notebook double-station fully automatic pagination machine

Technical Field

The utility model relates to the technical field of notebook processing, in particular to a double-station full-automatic collating machine for notebooks.

Background Art

In daily life, a notebook refers to a booklet used to record various things. In the process of producing notebooks, the notebooks need to be collated.

After searching, researching and analyzing, it was found that the following shortcomings still exist to a certain extent when notebook pagination is performed.

For example, the traditional pagination method is usually done manually, which is inefficient and has a high error rate. Generally, they are placed on the work platform one by one manually, which requires continuous human intervention, has high labor costs, and one person can only operate one device, which is cumbersome to operate and reduces production efficiency. In order to solve the above technical problems, we have designed a double-station fully automatic pagination machine for notebooks.

Utility Model Content

The utility model aims to provide a double-station fully automatic collating machine for notebooks, which has the advantages of double stations, full automation and non-stop operation, and solves the problem that the traditional collating method is usually completed manually, has low efficiency, high error rate, and one person can only operate one device, which is cumbersome to operate and reduces production efficiency.

To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-station fully automatic collating machine for notebooks, comprising a base plate, a collating station mechanism is installed on the right side of the top of the base plate, the collating station mechanism comprises a connecting plate, a gripping mechanism is installed on the surface of the connecting plate, a transfer placement mechanism is installed on the top of the base plate, and a loading station mechanism is installed on the left side of the top of the base plate.

Preferably, the pagination station mechanism includes a motor 1, one side of which is fixedly connected to the right side of the bottom of the base plate by bolts, the rotating shaft of the motor 1 passes through the base plate and is fixedly connected to a frame 1, the top of the frame 1 is fixedly connected to a cylinder 1 by bolts, and the output end of the cylinder 1 passes through the frame 1 and is fixedly connected to the top of the connecting plate.

Preferably, the grabbing mechanism includes a connecting frame, the right side of the connecting frame is fixedly connected to the left side of the connecting plate, the top of the connecting frame is fixedly connected to an air pump by bolts, the input end of the air pump is connected to a cylinder, the top of the cylinder is connected to a telescopic tube, the end of the telescopic tube away from the cylinder is connected to a suction cup, the surfaces of the four ends of the connecting frame are all slidably sleeved with sliding sleeves, the suction cup is fixedly connected to the sliding sleeve by a support block, and the top of the sliding sleeve is threadedly inlaid with a fixing bolt.

Preferably, the transfer placement mechanism includes motor 2, one side of which is fixedly connected to the bottom of the base plate by bolts, the rotating shaft of motor 2 passes through the base plate and is fixedly connected to the placement plate, the left front and right rear of the top of the placement plate are fixedly connected to limit plate 1, the surface of limit plate 1 is rotatably embedded with a screw rod through a bearing, the surfaces of both ends of the screw rod are threadedly sleeved with limit plate 2, and handles are welded to both ends of the screw rod.

Preferably, the loading station mechanism includes motor three, one side of the motor three is fixedly connected to the left side of the bottom of the base plate by bolts, the rotating shaft of the motor three passes through the base plate and is fixedly connected to the frame two, the top of the frame two is fixedly connected to the cylinder two by bolts, and the output end of the cylinder two passes through the frame two and is fixedly connected to the support plate.

Preferably, the front side of the base plate is fixedly connected to a fixing plate by bolts, a detector is mounted on a surface of the fixing plate away from one end of the base plate, and legs are fixedly connected to both the front and rear sides of the bottom of the base plate.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. The utility model controls the operation of motor 1 to rotate the frame 1 and the grabbing mechanism 180 degrees, controls the downward movement of cylinder 1 and the operation of the air pump, and adsorbs and fixes the paper transported by the conveying device on the right side of the device. The suction cup moves downward to contact the paper and fixes the paper under the action of the suction force of the air pump, and then controls the retraction of cylinder 1 and the reverse operation of motor 1 to continuously count the papers and place them between limit plate 1 and limit plate 2, thereby having the advantages of automatic page matching, no manual operation is required, and the error rate is reduced. In addition, the positions of multiple suction cups can be adjusted according to the size of the paper, thereby improving the flexibility and practicality of the device.

2. The utility model rotates the screw rod by turning the handle, thereby adjusting the distance between the two limit plates 2, thereby having the advantage of being able to limit different papers, improving the flexibility of the device, and controlling the operation of the motor 2 to rotate the placement plate, so that the papers after the page arrangement are rotated to the loading station mechanism, which is convenient for the subsequent loading through the loading station mechanism, thereby realizing the exchange of the two station positions, and completing the one-time loading of the product without stopping the machine.

3. The utility model controls the retraction of the second cylinder to move the pallet up, and then passes the pallet through the placement plate to lift the rotated and collated paper, controls the operation of the second motor to rotate the frame two and the pallet, and then controls the extension of the second cylinder to move the pallet down for loading, thereby having the advantage of being able to complete one-time loading of products without stopping the machine, greatly improving work efficiency, reducing labor costs, and being simple to operate and highly practical.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG1 is a schematic diagram of the three-dimensional structure of the utility model;

FIG2 is a partial bottom-up perspective schematic diagram of the present invention;

FIG3 is an enlarged schematic diagram of A in FIG1 of the present utility model;

FIG. 4 is a three-dimensional schematic diagram of the feeding station mechanism of the utility model.

In the figure: 1. bottom plate; 2. collating station mechanism; 21. motor 1; 22. frame 1; 23. cylinder 1; 24. connecting plate; 3. grabbing mechanism; 31. connecting frame; 32. air pump; 33. cylinder; 34. telescopic tube; 35. suction cup; 36. sleeve; 37. fixing bolt; 4. transfer placement mechanism; 41. motor 2; 42. placement plate; 43. limit plate 1; 44. screw rod; 45. limit plate 2; 5. feeding station mechanism; 51. motor 3; 52. frame 2; 53. cylinder 2; 54. support plate; 6. fixing plate; 7. detector; 8. support leg.

DETAILED DESCRIPTION

Please refer to Figures 1 to 4, a double-station fully automatic collating machine for notebooks includes a base plate 1, a collating station mechanism 2 is installed on the right side of the top of the base plate 1, the collating station mechanism 2 includes a connecting plate 24, a gripping mechanism 3 is installed on the surface of the connecting plate 24, a transfer placement mechanism 4 is installed on the top of the base plate 1, and a loading station mechanism 5 is installed on the left side of the top of the base plate 1.

Please refer to Figures 1, 2 and 4. The pagination station mechanism 2 includes a motor 21, one side of which is fixedly connected to the right side of the bottom of the base plate 1 by bolts, the rotating shaft of the motor 21 passes through the base plate 1 and is fixedly connected to the frame 22, the top of the frame 22 is fixedly connected to a cylinder 23 by bolts, the output end of the cylinder 23 passes through the frame 22 and is fixedly connected to the top of the connecting plate 24, and the connecting plate 24 is provided to indirectly connect the cylinder 23 and the connecting frame 31, so that the cylinder 23 can drive the grasping mechanism 3 to move up and down when it is extended and retracted.

Please refer to Figures 2 and 3. The grabbing mechanism 3 includes a connecting frame 31. The right side of the connecting frame 31 is fixedly connected to the left side of the connecting plate 24. The top of the connecting frame 31 is fixedly connected to the air pump 32 by bolts. The input end of the air pump 32 is connected to a cylinder 33. By setting the cylinder 33, the telescopic tube 34 and the air pump 32 are kept connected. The top of the cylinder 33 is connected to the telescopic tube 34. By setting the telescopic tube 34, the suction cup 35 and the cylinder 33 are kept connected, and even if the suction cup 35 moves, it will not be affected. The end of the telescopic tube 34 away from the cylinder 33 is connected to the suction cup 35. The surfaces of the four ends of the connecting frame 31 are slidably sleeved with sliding sleeves 36. By setting the sliding sleeves 36 and fixing bolts 37, the position of the suction cup 35 can be adjusted and fixed so that the position of the suction cup 35 can suck up the paper. The suction cup 35 is fixedly connected to the sliding sleeve 36 through a support block, and the top of the sliding sleeve 36 is threadedly inlaid with a fixing bolt 37.

Please refer to Figures 1, 2 and 4. The transfer placement mechanism 4 includes a motor 2 41. One side of the motor 2 41 is fixedly connected to the bottom of the base plate 1 by bolts. The rotating shaft of the motor 2 41 passes through the base plate 1 and is fixedly connected to a placement plate 42. The left front and right rear of the top of the placement plate 42 are fixedly connected to a limit plate 1 43. The surface of the limit plate 1 43 is rotatably inlaid with a screw rod 44 through a bearing. By setting the screw rod 44, rotating it drives the two limit plates 2 45 above to move closer or farther from each other to limit the paper. The surfaces of both ends of the screw rod 44 are threadedly sleeved with limit plates 2 45. Handles are welded at both ends of the screw rod 44. By setting the handle, rotating it facilitates the screw rod 44 to rotate.

Please refer to Figures 1, 2 and 4. The loading station mechanism 5 includes a motor 3 51. One side of the motor 3 51 is fixedly connected to the left side of the bottom of the base plate 1 by bolts. The rotating shaft of the motor 3 51 passes through the base plate 1 and is fixedly connected to the frame 2 52. The top of the frame 2 52 is fixedly connected to the cylinder 2 53 by bolts. The output end of the cylinder 2 53 passes through the frame 2 52 and is fixedly connected to the support plate 54. By setting the support plate 54, it can pass through the corresponding slot on the placement plate 42 under the action of the retraction of the cylinder 2 53 to lift the stacked papers for loading.

Please refer to Figures 1 and 2. The front side of the base plate 1 is fixedly connected to a fixing plate 6 by bolts. By setting the fixing plate 6, a support and installation position is provided for the detector 7. The surface of the fixing plate 6 away from one end of the base plate 1 is installed with the detector 7. By setting the detector 7, the thickness is detected after the counting and collating is completed, thereby improving the accuracy of the collating. The front and rear sides of the bottom of the base plate 1 are fixedly connected with supporting legs 8.

When in use, the device is connected to an external power source and a controller through a wire, and the screw rod 44 is rotated by turning the handle to adjust the distance between the two limit plates 45. The operation of the motor 21 is controlled to rotate the frame 22 and the grabbing mechanism 3 by 180 degrees. The downward movement of the cylinder 23 and the operation of the air pump 32 are controlled, and the suction cup 35 moves downward to contact the paper and fix the paper under the action of the suction force of the air pump 32. Then, the retraction of the cylinder 23 and the reverse operation of the motor 21 are controlled to continuously and continuously move the paper. The break counter is placed between the limit plate 1 43 and the limit plate 2 45. After the collating is completed, the motor 2 41 is controlled to rotate the placement plate 42, so that the papers after the collating are rotated to the loading station mechanism 5, and the cylinder 2 53 is controlled to retract to move the support plate 54 upward, and then the support plate 54 passes through the placement plate 42 to lift the papers after the collating is rotated, the motor 2 41 is controlled to rotate the frame 2 52 and the support plate 54, and then the cylinder 2 53 is controlled to extend to move the support plate 54 downward for loading.

In summary: the double-station fully automatic collating machine for notebooks, through the cooperation of the bottom plate 1, the collating station mechanism 2, the gripping mechanism 3, the transfer placement mechanism 4 and the loading station mechanism 5, solves the problem that the traditional collating method is usually completed manually, with low efficiency and high error rate, and one person can only operate one device, which is cumbersome to operate and reduces production efficiency.

Claims (6)

1. A notebook double-station fully automatic pagination machine, comprising a bottom plate (1), characterized in that: a pagination station mechanism (2) is installed on the right side of the top of the bottom plate (1), the pagination station mechanism (2) comprises a connecting plate (24), a gripping mechanism (3) is installed on the surface of the connecting plate (24), a transfer placement mechanism (4) is installed on the top of the bottom plate (1), and a loading station mechanism (5) is installed on the left side of the top of the bottom plate (1). 2. A notebook double-station fully automatic pagination machine according to claim 1, characterized in that: the pagination station mechanism (2) includes a motor (21), one side of the motor (21) is fixedly connected to the right side of the bottom of the base plate (1) by bolts, the rotating shaft of the motor (21) passes through the base plate (1) and is fixedly connected to a frame (22), the top of the frame (22) is fixedly connected to a cylinder (23) by bolts, and the output end of the cylinder (23) passes through the frame (22) and is fixedly connected to the top of the connecting plate (24). 3. A double-station fully automatic pagination machine for notebooks according to claim 1, characterized in that: the grabbing mechanism (3) comprises a connecting frame (31), the right side of the connecting frame (31) is fixedly connected to the left side of the connecting plate (24), the top of the connecting frame (31) is fixedly connected to an air pump (32) by bolts, the input end of the air pump (32) is connected to a cylinder (33), the top of the cylinder (33) is connected to a telescopic tube (34), the end of the telescopic tube (34) away from the cylinder (33) is connected to a suction cup (35), the surfaces of the four ends of the connecting frame (31) are all slidably sleeved with sliding sleeves (36), the suction cup (35) is fixedly connected to the sliding sleeve (36) through a supporting block, and the top of the sliding sleeve (36) is threadedly inlaid with a fixing bolt (37). 4. A double-station fully automatic pagination machine for notebooks according to claim 1, characterized in that: the transfer placement mechanism (4) includes a second motor (41), one side of the second motor (41) is fixedly connected to the bottom of the base plate (1) by bolts, the rotating shaft of the second motor (41) passes through the base plate (1) and is fixedly connected to a placement plate (42), the left front and right rear sides of the top of the placement plate (42) are fixedly connected to a limit plate (43), the surface of the limit plate (43) is rotatably inlaid with a screw rod (44) through a bearing, the surfaces of both ends of the screw rod (44) are threadedly sleeved with limit plates (45), and handles are welded to both ends of the screw rod (44). 5. A double-station fully automatic pagination machine for notebooks according to claim 1, characterized in that: the feeding station mechanism (5) includes a motor three (51), one side of the motor three (51) is fixedly connected to the left side of the bottom of the base plate (1) by bolts, the rotating shaft of the motor three (51) passes through the base plate (1) and is fixedly connected to the frame two (52), the top of the frame two (52) is fixedly connected to the cylinder two (53) by bolts, and the output end of the cylinder two (53) passes through the frame two (52) and is fixedly connected to the support plate (54). 6. A double-station fully automatic pagination machine for notebooks according to claim 1, characterized in that: the front side of the base plate (1) is fixedly connected to a fixing plate (6) by bolts, a detector (7) is installed on the surface of the fixing plate (6) away from one end of the base plate (1), and legs (8) are fixedly connected to the front and rear sides of the bottom of the base plate (1).