CN221697697U - A material guiding structure for injection molding machine - Google Patents
A material guiding structure for injection molding machine Download PDFInfo
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- CN221697697U CN221697697U CN202420074429.4U CN202420074429U CN221697697U CN 221697697 U CN221697697 U CN 221697697U CN 202420074429 U CN202420074429 U CN 202420074429U CN 221697697 U CN221697697 U CN 221697697U
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 45
- 239000000463 material Substances 0.000 title claims description 23
- 238000007790 scraping Methods 0.000 claims abstract 2
- 239000004033 plastic Substances 0.000 abstract description 16
- 229920003023 plastic Polymers 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000012778 molding material Substances 0.000 description 12
- 239000002994 raw material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及注塑机技术领域,具体为一种注塑机导料结构。The utility model relates to the technical field of injection molding machines, in particular to a material guiding structure of an injection molding machine.
背景技术Background Art
注塑机是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备,目前在塑料加工行业中,注塑机将塑料原料颗粒加热至液态的原料,并注入模具的型腔中去,在型腔中实现冷却成型,现有的注塑件在进行注塑的时候,材料通过导料结构导入至注塑机的机头上,然后再进行对应的注塑。The injection molding machine is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastic plastics or thermosetting plastics. Currently in the plastic processing industry, the injection molding machine heats the plastic raw material particles into liquid raw materials and injects them into the mold cavity to achieve cooling and molding in the cavity. When the existing injection molded parts are being injected, the material is introduced into the injection molding machine head through the material guide structure, and then the corresponding injection molding is performed.
现有的注塑机在材料导入注塑头内部的时候,由于经过加热软化的塑料具有粘黏性,塑料在导筒中会残留在导筒的内壁上,导致不能够使塑料完全的导出,导致在注塑机下一次的生产过程中,导筒内部的塑料会与残留在导筒内部的塑料进行混合,使得生产出的塑料制品不能够达到质量要求。When the existing injection molding machine introduces the material into the injection molding head, the plastic that has been softened by heating is sticky and will remain on the inner wall of the guide cylinder, resulting in the plastic not being able to be completely discharged. As a result, in the next production process of the injection molding machine, the plastic inside the guide cylinder will be mixed with the plastic remaining inside the guide cylinder, making the produced plastic products fail to meet the quality requirements.
实用新型内容Utility Model Content
为了弥补以上不足,本实用新型提供了一种克服上述技术问题或至少部分地解决上述问题的一种注塑机导料结构。In order to make up for the above deficiencies, the utility model provides a material guiding structure for an injection molding machine which overcomes the above technical problems or at least partially solves the above problems.
本实用新型是这样实现的:包括导筒,所述导筒的顶部安装有导料机构,所述导料机构包括:The utility model is implemented as follows: it comprises a guide cylinder, a material guiding mechanism is installed on the top of the guide cylinder, and the material guiding mechanism comprises:
固定板,所述固定板固定安装在导筒的顶部,所述固定板的顶部固定安装有电机,所述电机的输出端固定安装有主动轮;A fixed plate, the fixed plate is fixedly mounted on the top of the guide cylinder, a motor is fixedly mounted on the top of the fixed plate, and a driving wheel is fixedly mounted on the output end of the motor;
支架,所述支架固定安装在固定板的顶部,所述支架设置有两个;A bracket, wherein the bracket is fixedly mounted on the top of the fixing plate, and two brackets are provided;
第一齿轮,所述第一齿轮转动安装在右部支架的侧部,所述第一齿轮的偏心处转动安装有第一连接板。The first gear is rotatably mounted on the side of the right bracket, and a first connecting plate is rotatably mounted on the eccentric portion of the first gear.
在本实用新型的一种实施例中,所述第一连接板的端部转动安装有导杆,所述导杆贯穿至导筒的内部且与导筒滑动连接,所述导杆的表面固定安装有活塞,所述导杆的底部固定安装有刮板。In one embodiment of the utility model, a guide rod is rotatably mounted on the end of the first connecting plate, the guide rod penetrates into the interior of the guide cylinder and is slidably connected to the guide cylinder, a piston is fixedly mounted on the surface of the guide rod, and a scraper is fixedly mounted on the bottom of the guide rod.
在本实用新型的一种实施例中,左部所述支架的侧部转动安装有从动轮,所述从动轮与主动轮之间安装有皮带。In one embodiment of the utility model, a driven wheel is rotatably mounted on the side of the left bracket, and a belt is installed between the driven wheel and the driving wheel.
在本实用新型的一种实施例中,左部所述支架的侧部转动安装有第二齿轮,所述第二齿轮与第一齿轮相啮合。In an embodiment of the present invention, a second gear is rotatably mounted on the side of the left bracket, and the second gear is meshed with the first gear.
在本实用新型的一种实施例中,所述第二齿轮的偏心处转动安装有第二连接板,所述第二连接板的端部固定安装有螺纹杆,所述螺纹杆贯穿至固定板的底部且与固定板滑动连接。In an embodiment of the utility model, a second connecting plate is rotatably mounted at the eccentric portion of the second gear, a threaded rod is fixedly mounted at the end of the second connecting plate, and the threaded rod penetrates to the bottom of the fixed plate and is slidably connected to the fixed plate.
在本实用新型的一种实施例中,所述固定板的底部转动安装有螺纹筒,所述固定板的侧部固定安装有支撑板,所述支撑板与螺纹筒转动连接。In an embodiment of the utility model, a threaded barrel is rotatably mounted on the bottom of the fixing plate, a support plate is fixedly mounted on the side of the fixing plate, and the support plate is rotatably connected to the threaded barrel.
在本实用新型的一种实施例中,所述螺纹筒的底部固定安装有挡板,所述导筒的底部固定安装有出料管,所述挡板设置在出料管的正下方。In one embodiment of the utility model, a baffle is fixedly installed at the bottom of the threaded cylinder, a discharge pipe is fixedly installed at the bottom of the guide cylinder, and the baffle is arranged directly below the discharge pipe.
在本实用新型的一种实施例中,所述导筒的侧壁固定安装有进料管,所述进料管与导筒相连通。In an embodiment of the present utility model, a feed pipe is fixedly mounted on the side wall of the guide cylinder, and the feed pipe is communicated with the guide cylinder.
本实用新型提供的一种注塑机导料结构,其有益效果包括有:The utility model provides a material guiding structure for an injection molding machine, and its beneficial effects include:
1.通过导料机构的设置,可以对导筒内部的塑料进行挤压操作,使得导筒内部的塑料能够顺利的通过注塑头排出导筒的外部,并且通过刮板的设置,能够对残留在导筒内壁上的塑料进行刮除,使得工作人员能够很方便的对导筒内壁上的塑料进行清理,防止对注塑机的下一次生产造成影响。1. Through the setting of the material guiding mechanism, the plastic inside the guide cylinder can be squeezed, so that the plastic inside the guide cylinder can be smoothly discharged from the outside of the guide cylinder through the injection molding head, and through the setting of the scraper, the plastic remaining on the inner wall of the guide cylinder can be scraped off, so that the staff can easily clean the plastic on the inner wall of the guide cylinder to prevent affecting the next production of the injection molding machine.
2.通过螺纹筒和挡板的设置,在注塑机完成以此注塑操作后,在第一齿轮和第二齿轮的相互配合下,能够对注塑机的出料管进行遮挡,使得注塑原料不在流出,可以防止原材料的浪费,还可以防止原材料流出对生产环境造成污染。2. Through the setting of the threaded barrel and the baffle, after the injection molding machine completes the injection molding operation, under the cooperation of the first gear and the second gear, the discharge pipe of the injection molding machine can be blocked so that the injection molding raw materials no longer flow out, which can prevent the waste of raw materials and the pollution of the production environment caused by the outflow of raw materials.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
图1是本实用新型实施方式提供的整体结构示意图;FIG1 is a schematic diagram of the overall structure provided by an embodiment of the utility model;
图2为本实用新型实施方式提供的后视结构示意图;FIG2 is a schematic diagram of a rear view structure provided by an embodiment of the utility model;
图3为本实用新型实施方式提供的导筒内部结构示意图;FIG3 is a schematic diagram of the internal structure of the guide cylinder provided in an embodiment of the present utility model;
图4为本实用新型实施方式提供的图2中A部放大结构示意图。FIG. 4 is a schematic diagram of the enlarged structure of portion A in FIG. 2 provided in an embodiment of the present utility model.
图中:1、导筒;2、导料机构;201、固定板;202、电机;203、主动轮;204、支架;205、第一齿轮;206、第一连接板;207、导杆;208、活塞;209、刮板;210、从动轮;211、皮带;212、第二齿轮;213、第二连接板;214、螺纹杆;215、螺纹筒;216、支撑板;217、挡板;218、出料管;219、进料管。In the figure: 1. guide cylinder; 2. material guiding mechanism; 201. fixed plate; 202. motor; 203. driving wheel; 204. bracket; 205. first gear; 206. first connecting plate; 207. guide rod; 208. piston; 209. scraper; 210. driven wheel; 211. belt; 212. second gear; 213. second connecting plate; 214. threaded rod; 215. threaded cylinder; 216. support plate; 217. baffle; 218. discharge pipe; 219. feed pipe.
具体实施方式DETAILED DESCRIPTION
为使本实用新型实施方式的目的、技术方案和优点更加清楚,下面将结合本实用新型实施方式中的附图,对本实用新型实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本实用新型一部分实施方式,而不是全部的实施方式。基于本实用新型中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例Example
参照图1-图4,本技术方案提供了一种注塑机导料结构,其中有包括导筒1,导筒1的顶部安装有导料机构2,导料机构2包括固定板201、支架204和第一齿轮205,固定板201固定安装在导筒1的顶部,固定板201可以将整个导料机构2固定安装到注塑机上,并且能对整个导料机构2进行固定,固定板201的顶部固定安装有电机202,电机202的输出端固定安装有主动轮203,电机202可以带动主动轮203进行转动,支架204固定安装在固定板201的顶部,支架204设置有两个,第一齿轮205转动安装在右部支架204的侧部,第一齿轮205的偏心处转动安装有第一连接板206,当第一齿轮205发生转动时,第一齿轮205可以带动第一连接板206进行偏心转动,第一连接板206的端部转动安装有导杆207,导杆207贯穿至导筒1的内部且与导筒1滑动连接,第一连接板206的偏心转动可以带动导杆207进行上下的滑动,导杆207的表面固定安装有活塞208,导杆207的底部固定安装有刮板209,导杆207的上下滑动可以带动活塞208和刮板209在导筒1的内部进行上下的滑动,活塞208的上下滑动可以对注塑原料进行挤压,使得注塑原料能够顺利的从整个导料机构2的内部排出来,而刮板209的滑动可以对导筒1内壁上残留的注塑原料进行刮除,不仅可以节省工作人员对导筒1内部清理的时间,还可以防止导筒1内部残留的注塑原料对下一次的注塑原料造成污染,左部支架204的侧部转动安装有从动轮210,从动轮210与主动轮203之间安装有皮带211,当电机202带动主动轮203进行转动时,主动轮203的转动可以带动从动轮210进行转动。1 to 4, the present technical solution provides a material guide structure for an injection molding machine, which includes a guide cylinder 1, a material guide mechanism 2 is installed on the top of the guide cylinder 1, and the material guide mechanism 2 includes a fixed plate 201, a bracket 204 and a first gear 205. The fixed plate 201 is fixedly installed on the top of the guide cylinder 1. The fixed plate 201 can fix the entire material guide mechanism 2 to the injection molding machine and can fix the entire material guide mechanism 2. A motor 202 is fixedly installed on the top of the fixed plate 201, and a main gear 205 is fixedly installed on the output end of the motor 202. The motor 202 can drive the driving wheel 203 to rotate, the bracket 204 is fixedly installed on the top of the fixed plate 201, and the bracket 204 is provided with two. The first gear 205 is rotatably installed on the side of the right bracket 204, and the first connecting plate 206 is rotatably installed at the eccentric part of the first gear 205. When the first gear 205 rotates, the first gear 205 can drive the first connecting plate 206 to rotate eccentrically, and the end of the first connecting plate 206 is rotatably installed with a guide rod 207, and the guide rod 207 penetrates The guide rod 207 is inserted into the guide cylinder 1 and is slidably connected with the guide cylinder 1. The eccentric rotation of the first connecting plate 206 can drive the guide rod 207 to slide up and down. A piston 208 is fixedly installed on the surface of the guide rod 207, and a scraper 209 is fixedly installed on the bottom of the guide rod 207. The up and down sliding of the guide rod 207 can drive the piston 208 and the scraper 209 to slide up and down inside the guide cylinder 1. The up and down sliding of the piston 208 can squeeze the injection molding material, so that the injection molding material can be smoothly discharged from the inside of the entire material guide mechanism 2. The sliding of the scraper 209 can scrape off the injection molding material remaining on the inner wall of the guide cylinder 1, which can not only save the time for the staff to clean the inside of the guide cylinder 1, but also prevent the injection molding material remaining in the guide cylinder 1 from polluting the next injection molding material. The side of the left bracket 204 is rotatably installed with a driven wheel 210, and a belt 211 is installed between the driven wheel 210 and the driving wheel 203. When the motor 202 drives the driving wheel 203 to rotate, the rotation of the driving wheel 203 can drive the driven wheel 210 to rotate.
参照图1-图4,基于与上述实施例1相同的构思,本实施例还提出了左部支架204的侧部转动安装有第二齿轮212,第二齿轮212通过转动轴与从动轮210固定连接,从动轮210的转动可以带动第二齿轮212进行转动,第二齿轮212与第一齿轮205相啮合,进而可以带动第一齿轮205进行转动,第一齿轮205的转动即可以对导筒1的内部进行清理,第二齿轮212的偏心处转动安装有第二连接板213,第二连接板213的端部固定安装有螺纹杆214,第二齿轮212的转动可以带动第二连接板213进行偏心转动,第二连接板213的偏心转动可以带动螺纹杆214进行上下的移动,螺纹杆214贯穿至固定板201的底部且与固定板201滑动连接,固定板201的底部转动安装有螺纹筒215,螺纹筒215与螺纹杆214螺纹连接,当螺纹杆214进行上下的运动时,螺纹杆214可以带动螺纹筒215进行转动,固定板201的侧部固定安装有支撑板216,支撑板216与螺纹筒215转动连接,支撑板216的设置可以对螺纹筒215进行支撑,避免螺纹筒215的转动发生偏移,螺纹筒215的底部固定安装有挡板217,导筒1的底部固定安装有出料管218,挡板217设置在出料管218的正下方,螺纹筒215的转动可以带动挡板217进行转动,转动的挡板217可以对出料管218进行遮挡或者去除遮挡,当挡板217对出料管218进行遮挡时,挡板217可以对出料管218内部的注塑原料进行堵塞,避免注塑原料滴落到外部,对工作环境造成影响,当挡板217去除对出料管218的遮挡后,可以使导筒1内部的原料能够顺利的排出来,导筒1的侧壁固定安装有进料管219,进料管219与导筒1相连通,进料管219可以通过外部的设备将注塑原料注进到导筒1的内部,实现注塑操作。1 to 4, based on the same concept as the above-mentioned embodiment 1, the present embodiment further proposes that a second gear 212 is rotatably mounted on the side of the left bracket 204, and the second gear 212 is fixedly connected to the driven wheel 210 through a rotating shaft. The rotation of the driven wheel 210 can drive the second gear 212 to rotate, and the second gear 212 is meshed with the first gear 205, and then can drive the first gear 205 to rotate. The rotation of the first gear 205 can clean the inside of the guide cylinder 1, and the eccentric part of the second gear 212 is rotatably mounted with a second connection. The second connecting plate 213 is fixedly mounted with a threaded rod 214 at its end. The rotation of the second gear 212 can drive the second connecting plate 213 to rotate eccentrically. The eccentric rotation of the second connecting plate 213 can drive the threaded rod 214 to move up and down. The threaded rod 214 penetrates the bottom of the fixed plate 201 and is slidably connected to the fixed plate 201. The bottom of the fixed plate 201 is rotatably mounted with a threaded cylinder 215. The threaded cylinder 215 is threadedly connected to the threaded rod 214. When the threaded rod 214 moves up and down, the threaded rod 214 can drive the threaded rod 214 to rotate. The cylinder 215 rotates, and a support plate 216 is fixedly installed on the side of the fixed plate 201. The support plate 216 is rotatably connected to the threaded cylinder 215. The setting of the support plate 216 can support the threaded cylinder 215 to prevent the rotation of the threaded cylinder 215 from deviating. A baffle 217 is fixedly installed at the bottom of the threaded cylinder 215, and a discharge pipe 218 is fixedly installed at the bottom of the guide cylinder 1. The baffle 217 is arranged just below the discharge pipe 218. The rotation of the threaded cylinder 215 can drive the baffle 217 to rotate, and the rotating baffle 217 can rotate the discharge pipe 218. When the baffle 217 blocks the discharge pipe 218, the baffle 217 can block the injection molding material inside the discharge pipe 218 to prevent the injection molding material from dripping to the outside and affecting the working environment. When the baffle 217 removes the obstruction on the discharge pipe 218, the material inside the guide cylinder 1 can be discharged smoothly. A feed pipe 219 is fixedly installed on the side wall of the guide cylinder 1. The feed pipe 219 is connected to the guide cylinder 1. The feed pipe 219 can inject the injection molding material into the interior of the guide cylinder 1 through external equipment to realize the injection molding operation.
具体的,首先,工作人员通过进料管219将注塑原料注进导筒1的内部,然后启动电机202,电机202可以带动主动轮203进行转动,主动轮203的转动可以带动从动轮210进行转动,从动轮210的转动可以带动第二齿轮212进行转动,进而可以带动第一齿轮205进行转动,第一齿轮205可以带动第一连接板206进行偏心转动,第一连接板206的偏心转动可以带动导杆207进行上下的滑动,导杆207的上下滑动可以带动活塞208和刮板209在导筒1的内部进行上下的滑动,活塞208的上下滑动可以对注塑原料进行挤压,使得注塑原料能够顺利的从整个导料机构2的内部排出来,而刮板209的滑动可以对导筒1内壁上残留的注塑原料进行刮除,第二齿轮212的转动可以带动第二连接板213进行偏心转动,第二连接板213的偏心转动可以带动螺纹杆214进行上下的移动,螺纹杆214可以带动螺纹筒215进行转动,螺纹筒215的转动可以带动挡板217进行转动,转动的挡板217可以对出料管218进行遮挡或者去除遮挡。Specifically, first, the staff injects the injection molding material into the guide cylinder 1 through the feed pipe 219, and then starts the motor 202. The motor 202 can drive the driving wheel 203 to rotate. The rotation of the driving wheel 203 can drive the driven wheel 210 to rotate. The rotation of the driven wheel 210 can drive the second gear 212 to rotate, and then drive the first gear 205 to rotate. The first gear 205 can drive the first connecting plate 206 to rotate eccentrically. The eccentric rotation of the first connecting plate 206 can drive the guide rod 207 to slide up and down. The up and down sliding of the guide rod 207 can drive the piston 208 and the scraper 209 inside the guide cylinder 1. The piston 208 slides up and down, and the up and down sliding of the piston 208 can extrude the injection molding material so that the injection molding material can be smoothly discharged from the interior of the entire material guiding mechanism 2, and the sliding of the scraper 209 can scrape off the injection molding material remaining on the inner wall of the guide cylinder 1. The rotation of the second gear 212 can drive the second connecting plate 213 to rotate eccentrically, and the eccentric rotation of the second connecting plate 213 can drive the threaded rod 214 to move up and down, and the threaded rod 214 can drive the threaded cylinder 215 to rotate, and the rotation of the threaded cylinder 215 can drive the baffle 217 to rotate, and the rotating baffle 217 can block or remove the blockage of the discharge pipe 218.
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