CN221697454U - Automatic winding device for multi-wire cutting machine - Google Patents
Automatic winding device for multi-wire cutting machine Download PDFInfo
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
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- 229910052593 corundum Inorganic materials 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及切割设备技术领域,具体为一种多线切割机自动绕线装置。The utility model relates to the technical field of cutting equipment, in particular to an automatic winding device for a multi-wire cutting machine.
背景技术Background Art
多线切割机是一种具有很高切割精度的加工设备,其工作原理为:通过在钢丝绳上浇注金刚砂或碳化硅砂浆,使钢丝绳在走线机构的驱动下作高速往复运动,进而对与其接触的钕铁硼进行切割。The multi-wire cutting machine is a processing equipment with very high cutting accuracy. Its working principle is: by pouring corundum or silicon carbide mortar on the wire rope, the wire rope is driven by the routing mechanism to make high-speed reciprocating motion, and then the NdFeB in contact with it is cut.
目前多线切割机上的线辊轮在缠绕切割线时,通常都是采用人工进行缠绕,但是,人工绕线时,效率低,工作劳动量还比较大。At present, when winding the cutting wire on the wire roller wheel of the multi-wire cutting machine, it is usually wound manually. However, when winding the wire manually, the efficiency is low and the workload is relatively large.
所以我们提出了一种多线切割机自动绕线装置,以便于解决上述中提出的问题。Therefore, we propose an automatic winding device for a multi-wire cutting machine to solve the above-mentioned problems.
实用新型内容Utility Model Content
本实用新型的目的在于解决人工缠绕效率低和工作量大的问题。The utility model aims to solve the problems of low efficiency and heavy workload of manual winding.
为实现上述目的,本实用新型采用如下技术方案:一种多线切割机自动绕线装置,包括绕线板和开设在绕线板上的绕线孔,所述绕线板的后侧安装有驱动电机,所述驱动电机的输出轴贯穿绕线板固定有齿轮,所述绕线板的前侧开设有与绕线孔配合使用的转动环,所述转动环上固定有与齿轮相啮合的齿轮环,所述转动环上安装有放置组件,所述放置组件上安装有用于缠绕切割线的线盘。To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic winding device for a multi-wire cutting machine, comprising a winding plate and a winding hole opened on the winding plate, a driving motor is installed on the rear side of the winding plate, the output shaft of the driving motor passes through the winding plate and is fixed with a gear, a rotating ring used in conjunction with the winding hole is opened on the front side of the winding plate, a gear ring meshing with the gear is fixed on the rotating ring, a placing component is installed on the rotating ring, and a wire drum for winding the cutting wire is installed on the placing component.
进一步的:所述放置组件包括固定在转动环外圆周面上的凸起,所述凸起的一侧固定有固定式挡板,位于固定式挡板的一侧设置有活动式挡板,且固定式挡板和活动式挡板的一侧均安装有连接柱,其中一个所述连接柱的一端固定有螺纹柱,另外一个所述连接柱的一端开设有与螺纹柱相适配的螺纹槽。Further: the placement component includes a protrusion fixed on the outer circumferential surface of the rotating ring, a fixed baffle is fixed on one side of the protrusion, a movable baffle is arranged on one side of the fixed baffle, and connecting columns are installed on one side of the fixed baffle and the movable baffle, one end of one of the connecting columns is fixed with a threaded column, and one end of the other connecting column is provided with a threaded groove adapted to the threaded column.
进一步的:所述转动环靠近绕线板的一侧固定有剖面为“凸”字形状的环形滑块,所述绕线板的前侧开设有剖面为“凸”字形状的环形滑槽,且环形滑块转动安装在环形滑槽的内部。Further: a ring slider with a "convex" shaped cross section is fixed on the side of the rotating ring close to the winding plate, a ring slide groove with a "convex" shaped cross section is opened on the front side of the winding plate, and the ring slider is rotatably installed inside the ring slide groove.
进一步的:所述绕线板的背面设置有气缸,且气缸安装在多线切割机上。Further: a cylinder is arranged on the back of the winding plate, and the cylinder is installed on the multi-wire cutting machine.
进一步的:所述绕线板上开设有多个滑孔,所述滑孔的内部滑动安装有滑杆,所述滑杆的一端固定有安装板,且安装板安装在多线切割机上。Furthermore: a plurality of sliding holes are provided on the winding plate, a sliding rod is slidably installed inside the sliding hole, a mounting plate is fixed to one end of the sliding rod, and the mounting plate is installed on the multi-wire cutting machine.
进一步的:所述滑杆的一端固定有环形凸起,且环形凸起的外径大于滑孔的孔径。Furthermore: an annular protrusion is fixed on one end of the sliding rod, and the outer diameter of the annular protrusion is larger than the aperture of the sliding hole.
本实用新型的有益效果:Beneficial effects of the utility model:
本实用新型在绕线板上设置有驱动电机、齿轮、转动环和齿轮环,通过驱动电机、齿轮和齿轮环配合的情况下能够带动转动环旋转,从而转动环通过放置组件带动线盘沿绕线孔的轴线进行旋转,能够把线盘上的切割线能够缠绕在线辊轮上,从而替换传统的人工绕线方式,降低工作人员的劳动量,同时也提升绕线的工作效率。The utility model is provided with a driving motor, a gear, a rotating ring and a gear ring on the winding plate. The driving motor, the gear and the gear ring cooperate to drive the rotating ring to rotate, so that the rotating ring drives the wire drum to rotate along the axis of the winding hole through the placement component, and the cutting wire on the wire drum can be wound on the wire roller, thereby replacing the traditional manual winding method, reducing the labor workload of the staff, and also improving the working efficiency of the winding.
本实用新型在绕线板的背面设置有气缸,从而气缸的伸缩端伸缩能够带动绕线板进行移动,进而能够带动转动环的位置进行调整,从而能够对线辊轮不同的位置进行缠绕,从而提升该绕线装置的使用效果。The utility model provides a cylinder on the back of the winding plate, so that the telescopic end of the cylinder can drive the winding plate to move, and then drive the position of the rotating ring to be adjusted, so that the wire roller can be wound at different positions, thereby improving the use effect of the winding device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2是本实用新型的后视结构示意图;FIG2 is a rear view schematic diagram of the utility model;
图3是本实用新型中绕线板的剖面结构示意图;FIG3 is a schematic cross-sectional view of the winding plate of the present invention;
图4是本实用新型中转动环的剖面结构示意图;FIG4 is a schematic cross-sectional view of the rotating ring of the present invention;
图5是本实用新型中放置组件的爆炸结构示意图。FIG. 5 is a schematic diagram of the exploded structure of the placement assembly in the present invention.
图中各标记对应的名称:The names corresponding to the marks in the figure are:
1、绕线板;2、绕线孔;3、驱动电机;4、齿轮;5、转动环;6、齿轮环;7、放置组件;71、凸起;72、固定式挡板;73、活动式挡板;74、连接柱;75、螺纹柱;76、螺纹槽;8、线盘;9、环形滑块;10、环形滑槽;11、气缸;12、滑孔;13、滑杆;14、安装板;15、环形凸起。1. Winding plate; 2. Winding hole; 3. Driving motor; 4. Gear; 5. Rotating ring; 6. Gear ring; 7. Placement component; 71. Protrusion; 72. Fixed baffle; 73. Movable baffle; 74. Connecting column; 75. Threaded column; 76. Threaded groove; 8. Wire drum; 9. Annular slider; 10. Annular slide groove; 11. Cylinder; 12. Slide hole; 13. Slide rod; 14. Mounting plate; 15. Annular protrusion.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
本实用新型的实施例:Embodiments of the present utility model:
一种多线切割机自动绕线装置,包括绕线板1,绕线板1为普通的板体,绕线板1的形状可以采用矩形、圆形或多边形状,绕线板1的正中心处开设有绕线孔2,使得多线切割机上的线辊轮16可穿过绕线孔2并进行绕线,多线切割机和线辊轮16均属于现有技术,在本申请不在进行详细的赘述。An automatic winding device for a multi-wire cutting machine includes a winding plate 1. The winding plate 1 is an ordinary plate body. The shape of the winding plate 1 can be rectangular, circular or polygonal. A winding hole 2 is opened at the center of the winding plate 1, so that the wire roller 16 on the multi-wire cutting machine can pass through the winding hole 2 and be wound. The multi-wire cutting machine and the wire roller 16 are both prior arts and will not be described in detail in this application.
本申请的绕线板1以矩形状为例进行描述,绕线板1的拐角处均开设有滑孔12,每个滑孔12内均滑动安装有滑杆13,通过多个滑杆13的设置,起到对绕线板1限位的作用,防止绕线板1在移动时出现晃动的情况,滑杆13的一端固定有环形凸起15,且环形凸起15的外径大于滑孔12的孔径,通过环形凸起15的设置,起到对绕线板1限位的作用,防止绕线板1从多个滑杆13上滑出,滑杆13的一端固定有安装板14,且安装板14可以安装在多线切割机上。The winding plate 1 of the present application is described by taking a rectangular shape as an example. Slide holes 12 are opened at the corners of the winding plate 1. A slide rod 13 is slidably installed in each slide hole 12. The setting of multiple slide rods 13 can limit the winding plate 1 to prevent the winding plate 1 from shaking when moving. An annular protrusion 15 is fixed at one end of the slide rod 13, and the outer diameter of the annular protrusion 15 is larger than the aperture of the slide hole 12. The setting of the annular protrusion 15 can limit the winding plate 1 to prevent the winding plate 1 from sliding out of the multiple slide rods 13. A mounting plate 14 is fixed at one end of the slide rod 13, and the mounting plate 14 can be installed on a multi-wire cutting machine.
气缸11的伸缩端安装在绕线板1的背面,且气缸11安装在多线切割机上,通过气缸11的设置,能够对绕线板1的位置进行调整,可以对线辊轮16上不同的位置进行绕线。The telescopic end of the cylinder 11 is installed on the back of the winding plate 1, and the cylinder 11 is installed on the multi-wire cutting machine. Through the setting of the cylinder 11, the position of the winding plate 1 can be adjusted, and the wire can be wound at different positions on the wire roller 16.
转动环5的一侧固定有剖面为“凸”字形状的环形滑块9,绕线板1的前侧开设有剖面为“凸”字形状的环形滑槽10,且环形滑块9转动安装在环形滑槽10的内部,且转动环5与绕线孔2为同轴心设置,从而能够对转动环5进行转动,转动环5上安装有放置组件7,且放置组件7上安装有线盘8,线盘8上缠绕有切割线,从而能够对线盘8进行旋转,使得线盘8上的切割线能够缠绕在多根线辊轮16上。A ring slider 9 with a "convex"-shaped cross-section is fixed to one side of the rotating ring 5, and an annular slide groove 10 with a "convex"-shaped cross-section is opened on the front side of the winding plate 1, and the annular slider 9 is rotatably installed inside the annular slide groove 10, and the rotating ring 5 and the winding hole 2 are coaxially arranged, so that the rotating ring 5 can be rotated, and a placement component 7 is installed on the rotating ring 5, and a wire drum 8 is installed on the placement component 7, and a cutting wire is wound on the wire drum 8, so that the wire drum 8 can be rotated, so that the cutting wire on the wire drum 8 can be wound on multiple wire rollers 16.
具体的来讲:放置组件7包括固定在转动环5外圆周面上的凸起71,凸起71的一侧固定有固定式挡板72,固定式挡板72和活动式挡板73相对的一侧均固定有连接柱74,其中一个连接柱74的一端固定有螺纹柱75,另外一个连接柱74的一端开设有螺纹槽76,从而能够对固定式挡板72和活动式挡板73进行拆卸,方便对线盘8进行更换。Specifically, the placement component 7 includes a protrusion 71 fixed on the outer circumferential surface of the rotating ring 5, a fixed baffle 72 is fixed on one side of the protrusion 71, and connecting columns 74 are fixed on the opposite sides of the fixed baffle 72 and the movable baffle 73. A threaded column 75 is fixed at one end of one of the connecting columns 74, and a threaded groove 76 is opened at one end of the other connecting column 74, so that the fixed baffle 72 and the movable baffle 73 can be disassembled to facilitate the replacement of the wire drum 8.
绕线板1的背面安装有驱动电机3,为了便于对驱动电机3的转速进行控制,驱动电机3采用伺服电机,驱动电机3的输出轴贯穿绕线板1固定有齿轮4,转动环5靠近绕线板1的一侧固定有与齿轮环6,且齿轮4和齿轮环6相互啮合,从而能够以电动方式驱动转动环5进行旋转,能够加快对线辊轮16绕线的效率,同时也降低工作人员的劳动量,减轻工作人员的劳动负担。A driving motor 3 is installed on the back of the winding plate 1. In order to facilitate the control of the rotational speed of the driving motor 3, the driving motor 3 adopts a servo motor. The output shaft of the driving motor 3 passes through the winding plate 1 and is fixed with a gear 4. The rotating ring 5 is fixed with a gear ring 6 on the side close to the winding plate 1, and the gear 4 and the gear ring 6 are meshed with each other, so that the rotating ring 5 can be driven to rotate by electricity, which can speed up the efficiency of winding the wire roller 16, while also reducing the workload of the staff and alleviating the labor burden of the staff.
该装置绕线装置安装到多线切割机上后,首先把切割线的一端固定在其中一个线辊轮16上,然后开启驱动电机3,驱动电机3的输出轴带动齿轮4进行旋转,从而齿轮4通过齿轮环6带动转动环5进行旋转,使得转动环5通过放置组件7能够带动线盘8以绕线孔2的轴心进行旋转,从而线盘8上的切割线可以缠绕在多个线辊轮16。After the winding device of the device is installed on the multi-wire cutting machine, first fix one end of the cutting wire on one of the wire rollers 16, and then turn on the driving motor 3. The output shaft of the driving motor 3 drives the gear 4 to rotate, so that the gear 4 drives the rotating ring 5 to rotate through the gear ring 6, so that the rotating ring 5 can drive the wire drum 8 to rotate about the axis of the winding hole 2 through the placement component 7, so that the cutting wire on the wire drum 8 can be wound on multiple wire rollers 16.
若是对线辊轮16不同的位置缠绕时,首先开启气缸11,使得气缸11的伸缩端伸长并带动绕线板1进行移动,绕线板1能够带动转动环5、放置组件7和线盘8进行调整,调整完成后,以上述相同的方式对多个线辊轮16进行缠绕,从而能够对线辊轮16不同的位置进行缠绕。If the wire roller 16 is to be wound at different positions, first turn on the cylinder 11, so that the telescopic end of the cylinder 11 extends and drives the winding plate 1 to move. The winding plate 1 can drive the rotating ring 5, the placement component 7 and the wire reel 8 to be adjusted. After the adjustment is completed, multiple wire rollers 16 are wound in the same way as above, so that different positions of the wire roller 16 can be wound.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420192856.2U CN221697454U (en) | 2024-01-25 | 2024-01-25 | Automatic winding device for multi-wire cutting machine |
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| CN202420192856.2U CN221697454U (en) | 2024-01-25 | 2024-01-25 | Automatic winding device for multi-wire cutting machine |
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