CN221696271U - Large-scale plate polishing integrated device - Google Patents
Large-scale plate polishing integrated device Download PDFInfo
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- CN221696271U CN221696271U CN202323108022.3U CN202323108022U CN221696271U CN 221696271 U CN221696271 U CN 221696271U CN 202323108022 U CN202323108022 U CN 202323108022U CN 221696271 U CN221696271 U CN 221696271U
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Abstract
Description
技术领域Technical Field
本实用新型涉及船舶加工技术领域,具体为一种大型板件打磨一体装置。The utility model relates to the technical field of ship processing, in particular to a large-scale plate grinding integrated device.
背景技术Background Art
船舶是能航行或停泊于水域进行运输或作业的交通工具,按不同的使用要求而具有不同的技术性能、装备和结构型式,船舶是一种主要在地理水中运行的人造交通工具。另外,民用船一般称为船,军用船称为舰,小型船称为艇或舟,其总称为舰船或船艇,大型船舶的船板在生产加工过程中,需要对其进行打磨,需要使用到打磨装置。Ships are vehicles that can sail or anchor in waters for transportation or operations. They have different technical performance, equipment and structural types according to different usage requirements. Ships are man-made vehicles that mainly operate in geographical waters. In addition, civilian ships are generally called ships, military ships are called warships, and small ships are called boats or boats. They are generally called ships or boats. During the production and processing of large ship plates, they need to be polished, which requires the use of polishing equipment.
现有的打磨设备在使用时,一般都是人工拿着打磨工具对船板的表面进行打磨处理,打磨时产生的碎屑灰尘容易溅射到工作人员的脸上,危险性较大,同时打磨产生的大量碎屑堆积在板件的上方,并且手动进行打磨费时费力,工作效率低。When using existing grinding equipment, the surface of the ship plate is generally polished manually with a grinding tool. The debris and dust generated during grinding can easily splash onto the face of the worker, which is very dangerous. At the same time, a large amount of debris generated by grinding accumulates on the top of the plate, and manual grinding is time-consuming and labor-intensive, with low work efficiency.
因此,本实用新型设计一种大型板件打磨一体装置以解决现有技术中存在的问题。Therefore, the utility model designs a large plate grinding integrated device to solve the problems existing in the prior art.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种大型板件打磨一体装置,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a large plate grinding integrated device to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种大型板件打磨一体装置,包括:车体,所述车体的底部四角皆安装有自锁万向轮,所述车体的一侧外侧壁上方安装有推杆,所述车体上设有打磨机构,所述打磨机构上设有对打磨产生的碎屑进行收集的清理碎屑机构。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-scale panel grinding device, comprising: a body, the four bottom corners of the body are equipped with self-locking universal wheels, a push rod is installed above the outer wall of one side of the body, the body is provided with a grinding mechanism, and the grinding mechanism is provided with a debris cleaning mechanism for collecting debris generated by grinding.
优选的,所述打磨机构包括支架,所述支架固定安装在车体的顶部中间处,所述支架的顶部内壁固定安装有电动缸,所述电动缸的输出端贯穿车体的顶部并连接有连接板,所述连接板底部通过若干弹簧与打磨架的顶部相连接,所述打磨架的两端之间转动安装有转轴,所述转轴的一端与打磨电机的输出端相连接,所述打磨电机固定安装在打磨架上,所述转轴的外侧壁连接有打磨辊,所述打磨辊位于打磨架内。Preferably, the grinding mechanism includes a bracket, which is fixedly installed in the middle of the top of the vehicle body, and an electric cylinder is fixedly installed on the top inner wall of the bracket, the output end of the electric cylinder passes through the top of the vehicle body and is connected to a connecting plate, the bottom of the connecting plate is connected to the top of the grinding frame through a number of springs, a rotating shaft is rotatably installed between the two ends of the grinding frame, one end of the rotating shaft is connected to the output end of the grinding motor, the grinding motor is fixedly installed on the grinding frame, and the outer side wall of the rotating shaft is connected to a grinding roller, and the grinding roller is located in the grinding frame.
优选的,所述支架的顶部内壁四角皆安装有伸缩杆,所述伸缩杆贯穿车体的顶部并连接在连接板的顶部。Preferably, telescopic rods are installed at the four corners of the top inner wall of the bracket, and the telescopic rods pass through the top of the vehicle body and are connected to the top of the connecting plate.
优选的,所述清理碎屑机构包括吸尘器,所述吸尘器固定安装在车体的顶部,所述吸尘器内连通有软管,所述打磨架的一侧外侧壁下方安装有连接管,所述软管与连接管相连通,所述连接管的底部设有若干吸尘口。Preferably, the debris cleaning mechanism includes a vacuum cleaner, which is fixedly mounted on the top of the vehicle body, and is connected to a hose. A connecting pipe is installed below an outer side wall of one side of the grinding frame, and the hose is connected to the connecting pipe. A plurality of dust suction ports are provided at the bottom of the connecting pipe.
优选的,所述车体的两侧内侧壁皆安装有配重块。Preferably, counterweights are installed on both inner side walls of the vehicle body.
优选的,所述推杆的握持区设有棉质层。Preferably, the gripping area of the push rod is provided with a cotton layer.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
1.本实用新型打磨辊在对板件打磨时,车体罩在打磨辊的外侧,避免了打磨时碎屑和灰尘飞溅的情况,保护了工作人员,同时工作人员通过推杆和自锁万向轮来移动车体进行打磨,相比手持的方式提高了打磨的效率;1. When the grinding roller of the utility model is grinding the plate, the vehicle body is covered on the outside of the grinding roller, which avoids the splashing of debris and dust during grinding and protects the staff. At the same time, the staff moves the vehicle body for grinding through the push rod and the self-locking universal wheel, which improves the grinding efficiency compared with the handheld method;
2.本实用新型通过清理碎屑机构的设置,吸尘器工作,吸尘口将碎屑吸入连接管,再通过软管进行入吸尘器内,对碎屑进行收集,避免了板件上方堆积大量碎屑,减小了工作人员对板件表面清理的难度。2. The utility model provides a debris cleaning mechanism. When the vacuum cleaner is working, the dust suction port sucks the debris into the connecting pipe, and then the debris is introduced into the vacuum cleaner through the hose to collect the debris, thereby avoiding the accumulation of a large amount of debris above the plate and reducing the difficulty of cleaning the surface of the plate for the staff.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的主视剖视示意图;FIG1 is a schematic front cross-sectional view of the present invention;
图2为本实用新型的侧视剖视示意图。FIG. 2 is a side cross-sectional schematic diagram of the utility model.
图中:1、车体;2、自锁万向轮;3、推杆;4、打磨机构;5、清理碎屑机构;6、配重块;401、支架;402、电动缸;403、连接板;404、弹簧;405、打磨架;406、转轴;407、打磨电机;408、打磨辊;409、伸缩杆;501、吸尘器;502、软管;503、连接管;504、吸尘口。In the figure: 1. vehicle body; 2. self-locking universal wheel; 3. push rod; 4. grinding mechanism; 5. debris cleaning mechanism; 6. counterweight; 401. bracket; 402. electric cylinder; 403. connecting plate; 404. spring; 405. grinding frame; 406. rotating shaft; 407. grinding motor; 408. grinding roller; 409. telescopic rod; 501. vacuum cleaner; 502. hose; 503. connecting pipe; 504. dust suction port.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-2,本实用新型提供的一种实施例:一种大型板件打磨一体装置,包括:车体1,车体1的底部四角皆安装有自锁万向轮2,车体1的一侧外侧壁上方安装有推杆3,车体1上设有打磨机构4,打磨机构4上设有对打磨产生的碎屑进行收集的清理碎屑机构5。Please refer to Figures 1-2. An embodiment of the utility model provided is a large-scale panel grinding integrated device, including: a body 1, self-locking universal wheels 2 are installed at the four corners of the bottom of the body 1, a push rod 3 is installed above the outer side wall of one side of the body 1, a grinding mechanism 4 is provided on the body 1, and the grinding mechanism 4 is provided with a debris cleaning mechanism 5 for collecting debris generated by grinding.
请参阅图1-2,在本实施中:打磨机构4包括支架401,支架401固定安装在车体1的顶部中间处,支架401的顶部内壁固定安装有电动缸402,电动缸402的输出端贯穿车体1的顶部并连接有连接板403,连接板403底部通过若干弹簧404与打磨架405的顶部相连接,打磨架405的两端之间转动安装有转轴406,转轴406的一端与打磨电机407的输出端相连接,打磨电机407固定安装在打磨架405上,转轴406的外侧壁连接有打磨辊408,打磨辊408位于打磨架405内,电动缸402带动连接板403下降,使打磨架405下降,带动打磨辊408与板件顶部接触,打磨电机407带动打磨辊408转动对板件进行打磨,车体1避免了打磨时碎屑和灰尘的飞溅,保护了工作人员的安全,同时相比手动打磨,提高了打磨的效率。Please refer to Figures 1-2. In this embodiment, the grinding mechanism 4 includes a bracket 401, which is fixedly installed at the middle of the top of the vehicle body 1. An electric cylinder 402 is fixedly installed on the top inner wall of the bracket 401. The output end of the electric cylinder 402 passes through the top of the vehicle body 1 and is connected to a connecting plate 403. The bottom of the connecting plate 403 is connected to the top of a grinding frame 405 through a plurality of springs 404. A rotating shaft 406 is rotatably installed between the two ends of the grinding frame 405. One end of the rotating shaft 406 is connected to the output end of a grinding motor 407. The connection, the grinding motor 407 is fixedly installed on the grinding frame 405, the outer wall of the rotating shaft 406 is connected with a grinding roller 408, and the grinding roller 408 is located in the grinding frame 405. The electric cylinder 402 drives the connecting plate 403 to descend, so that the grinding frame 405 descends, and drives the grinding roller 408 to contact with the top of the plate. The grinding motor 407 drives the grinding roller 408 to rotate to grind the plate. The vehicle body 1 avoids the splashing of debris and dust during grinding, protects the safety of the staff, and at the same time improves the grinding efficiency compared with manual grinding.
请参阅图1,在本实施中:支架401的顶部内壁四角皆安装有伸缩杆409,伸缩杆409贯穿车体1的顶部并连接在连接板403的顶部,电动缸402带动连接板403升降时,带动伸缩杆409伸缩,伸缩杆409提高连接板403的稳定性。Please refer to Figure 1. In this embodiment: telescopic rods 409 are installed at the four corners of the top inner wall of the bracket 401. The telescopic rods 409 pass through the top of the vehicle body 1 and are connected to the top of the connecting plate 403. When the electric cylinder 402 drives the connecting plate 403 to rise and fall, it drives the telescopic rods 409 to extend and retract. The telescopic rods 409 improve the stability of the connecting plate 403.
请参阅图1,在本实施中:清理碎屑机构5包括吸尘器501,吸尘器501固定安装在车体1的顶部,吸尘器501内连通有软管502,打磨架405的一侧外侧壁下方安装有连接管503,软管502与连接管503相连通,连接管503的底部设有若干吸尘口504,吸尘口504将打磨产生的碎屑吸入连接管503内,再通过软管502吸入吸尘器501内进行收集,节省了后续工作人员清理的时间。Please refer to Figure 1. In this embodiment: the debris cleaning mechanism 5 includes a vacuum cleaner 501, which is fixedly installed on the top of the vehicle body 1. A hose 502 is connected to the vacuum cleaner 501. A connecting pipe 503 is installed under the outer wall of one side of the grinding frame 405. The hose 502 is connected to the connecting pipe 503. A plurality of suction ports 504 are provided at the bottom of the connecting pipe 503. The suction ports 504 suck the debris generated by grinding into the connecting pipe 503, and then suck it into the vacuum cleaner 501 through the hose 502 for collection, saving the time of subsequent cleaning by the staff.
请参阅图1,在本实施中:车体1的两侧内侧壁皆安装有配重块6,配重块6可以增加装置的稳定性。Please refer to FIG. 1 . In this embodiment, counterweights 6 are installed on both inner side walls of the vehicle body 1 . The counterweights 6 can increase the stability of the device.
请参阅图1,在本实施中:推杆3的握持区设有棉质层,棉质层可以增加工作人员握持的舒适性。Please refer to FIG. 1 . In this embodiment, a cotton layer is provided at the gripping area of the push rod 3 . The cotton layer can increase the gripping comfort of the staff.
工作原理:推动推杆3通过自锁万向轮2将车体1移动至板件上方,电动缸402带动连接板403下降,使打磨架405下降,带动打磨辊408与板件顶部接触,打磨电机407带动转轴406转动是打磨辊408转动对板件顶部进行打磨,弹簧404受到打磨架405的挤压后,通过自身的恢复形变力,使打磨辊408与板件有一定作用力,提高打磨效果;打磨完一处后,工作人员推动推杆3对车体1进行移动,来打磨下一位置,吸尘口504将打磨产生的碎屑吸入连接管503内再通过软管502吸入吸尘器501内进行收集,减少后续清理的时间,本说明中未作详细描述的内容属于本领域专业技术人员公知的现有技术。Working principle: push the push rod 3 to move the vehicle body 1 to the top of the plate through the self-locking universal wheel 2, the electric cylinder 402 drives the connecting plate 403 to descend, the grinding frame 405 to descend, and drives the grinding roller 408 to contact the top of the plate, and the grinding motor 407 drives the rotating shaft 406 to rotate so that the grinding roller 408 rotates to grind the top of the plate, and the spring 404 is squeezed by the grinding frame 405, and through its own restoring deformation force, the grinding roller 408 has a certain force with the plate, thereby improving the grinding effect; after grinding one position, the staff pushes the push rod 3 to move the vehicle body 1 to grind the next position, and the dust suction port 504 sucks the debris generated by grinding into the connecting pipe 503 and then sucks it into the vacuum cleaner 501 through the hose 502 for collection, thereby reducing the time for subsequent cleaning. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323108022.3U CN221696271U (en) | 2023-11-15 | 2023-11-15 | Large-scale plate polishing integrated device |
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| CN202323108022.3U CN221696271U (en) | 2023-11-15 | 2023-11-15 | Large-scale plate polishing integrated device |
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| CN221696271U true CN221696271U (en) | 2024-09-13 |
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