CN221696093U - Workpiece clamping jig for sawing machine - Google Patents
Workpiece clamping jig for sawing machine Download PDFInfo
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- CN221696093U CN221696093U CN202420185984.4U CN202420185984U CN221696093U CN 221696093 U CN221696093 U CN 221696093U CN 202420185984 U CN202420185984 U CN 202420185984U CN 221696093 U CN221696093 U CN 221696093U
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Abstract
本实用新型涉及锯床治具领域,具体公开了一种锯床用工件夹持治具,包括:加工台,加工台的顶端安装有放置台,放置台的一侧安装有固定底座,放置台的另一侧设置有移动底座,且加工台的顶端开设有落屑口;通过移动底座底端的移动块,可以在电机、丝杆和移动块的传动作用下,带动第二夹具向靠近第一夹具移动,进而对工件进行夹持固定,通过第一伸缩杆和第二伸缩杆,便于根据工件的尺寸调整夹具的高度,进而通过第一夹具和第二夹具的弧面增加与弧形工件的接触点,使得弧形工件不易移动,进而提高固定效果并保证切割质量,通过加工台顶端的落屑口,使得锯削时产生的碎屑可以落入底部的收屑箱中,便于对碎屑进行集中处理,以免影响工作环境的整洁度。
The utility model relates to the field of sawing machine jigs, and specifically discloses a workpiece clamping jig for a sawing machine, comprising: a processing table, a placing table is installed on the top of the processing table, a fixed base is installed on one side of the placing table, a movable base is arranged on the other side of the placing table, and a chip dropping opening is opened on the top of the processing table; through a moving block at the bottom of the movable base, a second clamp can be driven to move close to the first clamp under the transmission action of a motor, a screw rod and the moving block, so as to clamp and fix the workpiece, and the height of the clamp can be adjusted according to the size of the workpiece through the first telescopic rod and the second telescopic rod, and the contact points with the arc-shaped workpiece are increased through the arc surfaces of the first clamp and the second clamp, so that the arc-shaped workpiece is not easy to move, so as to improve the fixing effect and ensure the cutting quality, and through the chip dropping opening at the top of the processing table, the debris generated during sawing can fall into the chip collecting box at the bottom, so that the debris can be centrally processed to avoid affecting the cleanliness of the working environment.
Description
技术领域Technical Field
本实用新型涉及锯床治具支架领域,具体为一种锯床用工件夹持治具。The utility model relates to the field of sawing machine fixture brackets, in particular to a workpiece clamping fixture for sawing machines.
背景技术Background Art
锯床作为零件加工的切削机器,广泛应用在钢铁、型钢、板材等加工行业中,主要用于锯削黑色金属和有色金属材料的圆料、方料、型材及管材等,而在锯削这些工件时均需要先将工件夹持固定。As a cutting machine for parts processing, sawing machines are widely used in steel, steel, plate and other processing industries. They are mainly used for sawing round materials, square materials, profiles and pipes of ferrous and non-ferrous metal materials. When sawing these workpieces, the workpieces need to be clamped and fixed first.
现有技术中,对工件进行固定的夹持治具一般为直型结构,通过两块竖直的板状结构对管材的两侧进行夹紧,但是,直型结构的夹持治具对弧形工件进行固定时,与弧形工件的接触点较少,在锯削过程中弧形工件容易移动,使得固定的效果大大降低,无法保证切割质量,而且锯削时产生的碎屑直接落在地面上,影响工作环境的整洁度。In the prior art, the clamping jig for fixing the workpiece is generally a straight structure, and the two sides of the pipe are clamped by two vertical plate structures. However, when the clamping jig with a straight structure is used to fix the curved workpiece, there are fewer contact points with the curved workpiece, and the curved workpiece is easy to move during the sawing process, which greatly reduces the fixing effect and cannot guarantee the cutting quality. In addition, the debris generated during sawing falls directly on the ground, affecting the cleanliness of the working environment.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种锯床用工件夹持治具,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a workpiece clamping fixture for a sawing machine to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种锯床用工件夹持治具,包括:加工台,加工台的顶端安装有放置台,放置台的一侧安装有固定底座,放置台的另一侧设置有移动底座,且加工台的顶端开设有落屑口;A workpiece clamping fixture for a sawing machine comprises: a processing table, a placing table is installed on the top of the processing table, a fixed base is installed on one side of the placing table, a movable base is arranged on the other side of the placing table, and a chip dropping opening is opened on the top of the processing table;
所述固定底座的顶端安装有第一伸缩杆,第一伸缩杆的顶端固定安装有第一夹具;A first telescopic rod is installed at the top of the fixed base, and a first clamp is fixedly installed at the top of the first telescopic rod;
所述移动底座的顶端安装有第二伸缩杆,第二伸缩杆顶端固定连接有第二夹具,移动底座的底端连接有移动块,移动块的一端内部螺纹连接有丝杆,丝杆的一端连接有电机。A second telescopic rod is installed at the top of the mobile base, a second clamp is fixedly connected to the top of the second telescopic rod, a mobile block is connected to the bottom of the mobile base, one end of the mobile block is internally threadedly connected to a screw rod, and one end of the screw rod is connected to a motor.
优选的,所述第一伸缩杆和第二伸缩杆均为电动伸缩杆,第一伸缩杆和第二伸缩杆的底端分别可拆卸安装在固定底座和移动底座的顶端。Preferably, the first telescopic rod and the second telescopic rod are both electric telescopic rods, and the bottom ends of the first telescopic rod and the second telescopic rod are detachably mounted on the top ends of the fixed base and the movable base, respectively.
优选的,所述放置台靠近移动底座的一端开设有移动槽,且放置台的顶端安装有第一防滑垫,第一防滑垫的顶端设置有工件。Preferably, a moving groove is provided at one end of the placing table close to the moving base, and a first anti-skid pad is installed on the top of the placing table, and a workpiece is arranged on the top of the first anti-skid pad.
优选的,所述第一夹具和第二夹具相互靠近的一端均为弧面,且第一夹具和第二夹具的表面均设置有第二防滑垫。Preferably, the ends of the first clamp and the second clamp that are close to each other are both arc surfaces, and the surfaces of the first clamp and the second clamp are both provided with second anti-slip pads.
优选的,所述移动底座呈倒U型并和加工台的顶端滑动连接,加工台靠近移动底座的顶端开设有限位槽,且移动底座的底端穿过限位槽并和移动块固定连接。Preferably, the movable base is in an inverted U shape and is slidably connected to the top of the processing table. A limiting groove is provided near the top of the movable base on the processing table, and the bottom end of the movable base passes through the limiting groove and is fixedly connected to the movable block.
优选的,所述加工台的内部固定安装有支撑板,丝杆的一端穿过移动块并转动安装在支撑板上,且丝杆的外壁和移动块的内壁通过螺纹紧密连接。Preferably, a support plate is fixedly installed inside the processing table, one end of the screw rod passes through the moving block and is rotatably installed on the support plate, and the outer wall of the screw rod and the inner wall of the moving block are tightly connected by threads.
优选的,所述丝杆的一端贯穿加工台并和电机的转动轴固定连接,电机可拆卸安装在加工台的一端侧壁上。Preferably, one end of the screw rod passes through the processing table and is fixedly connected to the rotating shaft of the motor, and the motor is detachably mounted on a side wall at one end of the processing table.
优选的,所述落屑口为锥形并设置在靠近放置台一侧,落屑口的底部安装有收屑箱Preferably, the chip drop opening is conical and is arranged near the side of the placement table, and a chip collection box is installed at the bottom of the chip drop opening.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
通过移动底座底端的移动块,可以在电机、丝杆和移动块的传动作用下,带动第二夹具向靠近第一夹具移动,进而对工件进行夹持固定,通过第一伸缩杆和第二伸缩杆,便于根据工件的尺寸调整夹具的高度,进而通过第一夹具和第二夹具的弧面增加与弧形工件的接触点,使得弧形工件不易移动,进而提高固定效果并保证切割质量,通过加工台顶端的落屑口,使得锯削时产生的碎屑可以落入底部的收屑箱中,便于对碎屑进行集中处理,以免影响工作环境的整洁度。By moving the moving block at the bottom of the base, the second clamp can be driven to move closer to the first clamp under the transmission action of the motor, the screw rod and the moving block, so as to clamp and fix the workpiece. The height of the clamp can be adjusted according to the size of the workpiece through the first telescopic rod and the second telescopic rod, and the contact points with the arc-shaped workpiece are increased through the arc surfaces of the first clamp and the second clamp, so that the arc-shaped workpiece is not easy to move, thereby improving the fixing effect and ensuring the cutting quality. Through the chip drop port at the top of the processing table, the debris generated during sawing can fall into the chip collection box at the bottom, which is convenient for centralized processing of the debris to avoid affecting the cleanliness of the working environment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构立体图;Figure 1 is a perspective view of the overall structure of the utility model;
图2为本实用新型加工台结构立体图;Figure 2 is a three-dimensional diagram of the processing table structure of the utility model;
图3为本实用新型局部结构立体图。FIG3 is a perspective view of a local structure of the utility model.
图中:1、加工台;2、放置台;3、固定底座;4、移动底座;5、第一夹具;6、第二夹具;7、第一伸缩杆;8、移动块;9、丝杆;10、电机;11、支撑板;12、落屑口;13、工件;14、收屑箱;15、第一防滑垫;16、第二防滑垫;17、移动槽;18、第二伸缩杆;19、限位槽。In the figure: 1. processing table; 2. placing table; 3. fixed base; 4. moving base; 5. first clamp; 6. second clamp; 7. first telescopic rod; 8. moving block; 9. screw rod; 10. motor; 11. support plate; 12. chip drop port; 13. workpiece; 14. chip collection box; 15. first anti-slip pad; 16. second anti-slip pad; 17. moving groove; 18. second telescopic rod; 19. limit groove.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型的目的、技术方案进行清楚、完整地描述,及优点更加清楚明白,以下结合附图对本实用新型实施例进行进一步详细说明。应当理解,此处所描述的具体实施例是本实用新型一部分实施例,而不是全部的实施例,仅仅用以解释本实用新型实施例,并不用于限定本实用新型实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例一:Embodiment 1:
请参阅图1-图3,本实用新型提供一种技术方案:一种锯床用工件夹持治具,锯床用工件夹持治具包括:加工台1,加工台1的顶端安装有放置台2,放置台2的一侧安装有固定底座3,放置台2的另一侧设置有移动底座4,且加工台1的顶端开设有落屑口12;固定底座3的顶端安装有第一伸缩杆7,第一伸缩杆7的顶端固定安装有第一夹具5;移动底座4的顶端安装有第二伸缩杆18,第二伸缩杆18顶端固定连接有第二夹具6,移动底座4的底端连接有移动块8,移动块8的一端内部螺纹连接有丝杆9,丝杆9的一端连接有电机10。Please refer to Figures 1 to 3. The utility model provides a technical solution: a workpiece clamping fixture for a sawing machine, the workpiece clamping fixture for a sawing machine comprises: a processing table 1, a placing table 2 is installed on the top of the processing table 1, a fixed base 3 is installed on one side of the placing table 2, a movable base 4 is arranged on the other side of the placing table 2, and a chip dropping opening 12 is opened on the top of the processing table 1; a first telescopic rod 7 is installed on the top of the fixed base 3, and a first clamp 5 is fixedly installed on the top of the first telescopic rod 7; a second telescopic rod 18 is installed on the top of the movable base 4, and a second clamp 6 is fixedly connected to the top of the second telescopic rod 18, and a moving block 8 is connected to the bottom end of the movable base 4, one end of the moving block 8 is internally threaded with a screw rod 9, and one end of the screw rod 9 is connected to a motor 10.
通过电机10、丝杆9和移动块8的传动作用下,带动第二夹具6向靠近第一夹具5移动,进而对工件13进行夹持固定,通过第一伸缩杆7和第二伸缩杆18,便于根据工件13的尺寸调整夹具的高度,进而通过第一夹具5和第二夹具6的弧面增加与弧形工件13的接触点,使得弧形工件13不易移动,通过加工台1顶端的落屑口12,使得锯削时产生的碎屑可以落入底部的收屑箱14中,便于对碎屑进行集中处理,以免影响工作环境的整洁度。Through the transmission action of the motor 10, the screw rod 9 and the moving block 8, the second clamp 6 is driven to move closer to the first clamp 5, and then the workpiece 13 is clamped and fixed. Through the first telescopic rod 7 and the second telescopic rod 18, the height of the clamp can be adjusted according to the size of the workpiece 13, and then the arc surface of the first clamp 5 and the second clamp 6 increases the contact points with the arc-shaped workpiece 13, so that the arc-shaped workpiece 13 is not easy to move. Through the chip drop port 12 at the top of the processing table 1, the debris generated during sawing can fall into the chip collection box 14 at the bottom, which is convenient for centralized processing of the debris to avoid affecting the cleanliness of the working environment.
实施例二:Embodiment 2:
请参阅图2,在实施例一的基础上,为了便于提高第二夹具6移动的平稳性,第一伸缩杆7和第二伸缩杆18均为电动伸缩杆,第一伸缩杆7和第二伸缩杆18的底端分别可拆卸安装在固定底座3和移动底座4的顶端,便于对第一夹具5和第二夹具6进行支撑,并调整第一夹具5和第二夹具6的高度。移动底座4呈倒U型并和加工台1的顶端滑动连接,加工台1靠近移动底座4的顶端开设有限位槽19,且移动底座4的底端穿过限位槽19并和移动块8固定连接,便于对移动底座4进行限位,使其移动时不易倾斜。加工台1的内部固定安装有支撑板11,丝杆9的一端穿过移动块8并转动安装在支撑板11上,且丝杆9的外壁和移动块8的内壁通过螺纹紧密连接,便于提高丝杆9转动时的稳固性。丝杆9的一端贯穿加工台1并和电机10的转动轴固定连接,电机10可拆卸安装在加工台1的一端侧壁上,便于通过电机10带动丝杆9在工作台1内转动。Please refer to FIG. 2. On the basis of the first embodiment, in order to improve the stability of the movement of the second clamp 6, the first telescopic rod 7 and the second telescopic rod 18 are both electric telescopic rods. The bottom ends of the first telescopic rod 7 and the second telescopic rod 18 are detachably mounted on the top of the fixed base 3 and the mobile base 4, respectively, so as to support the first clamp 5 and the second clamp 6 and adjust the height of the first clamp 5 and the second clamp 6. The mobile base 4 is in an inverted U shape and is slidably connected to the top of the processing table 1. The processing table 1 is provided with a limiting groove 19 near the top of the mobile base 4, and the bottom end of the mobile base 4 passes through the limiting groove 19 and is fixedly connected to the moving block 8, so as to limit the mobile base 4 and prevent it from tilting when moving. A support plate 11 is fixedly installed inside the processing table 1, one end of the screw rod 9 passes through the moving block 8 and is rotatably mounted on the support plate 11, and the outer wall of the screw rod 9 and the inner wall of the moving block 8 are tightly connected by threads, so as to improve the stability of the screw rod 9 when rotating. One end of the screw rod 9 passes through the processing table 1 and is fixedly connected to the rotating shaft of the motor 10. The motor 10 is detachably mounted on the side wall of one end of the processing table 1, so that the screw rod 9 can be driven to rotate in the workbench 1 by the motor 10.
通过将第一伸缩杆7和第二伸缩杆18可拆卸安装在固定底座3和移动底座4上,便于对第一夹具5和第二夹具6进行支撑,并调整第一夹具5和第二夹具6的高度,通过限位槽19便于对移动底座4进行限位,使其移动时不易倾斜,通过支撑板11便于提高丝杆9转动时的稳固性,进而提高第二夹具6移动的平稳性。By detachably mounting the first telescopic rod 7 and the second telescopic rod 18 on the fixed base 3 and the movable base 4, it is convenient to support the first clamp 5 and the second clamp 6 and adjust the height of the first clamp 5 and the second clamp 6. The limiting groove 19 is convenient to limit the movable base 4 so that it is not easy to tilt when moving. The support plate 11 is convenient to improve the stability of the screw rod 9 during rotation, thereby improving the smoothness of the movement of the second clamp 6.
实施例三:Embodiment three:
请参阅图3,在实施例一的基础上,为了便于对工件13进行锯削,放置台2靠近移动底座4的一端开设有移动槽17,且放置台2的顶端安装有第一防滑垫15,第一防滑垫15的顶端设置有工件13,便于增大放置台2和工件13之间的摩擦力,使得工件13不易滑动。第一夹具5和第二夹具6相互靠近的一端均为弧面,且第一夹具5和第二夹具6的表面均设置有第二防滑垫16,便于增加第一夹具5和第二夹具6与工件13之间的摩擦力,进而提高夹持的稳固性。落屑口12为锥形并设置在靠近放置台2一侧,落屑口12的底部安装有收屑箱14,便于收集锯削时产生的碎屑。Please refer to Figure 3. On the basis of the first embodiment, in order to facilitate sawing of the workpiece 13, a moving groove 17 is provided at one end of the placing table 2 close to the moving base 4, and a first anti-skid pad 15 is installed at the top of the placing table 2. The top of the first anti-skid pad 15 is provided with the workpiece 13, which is convenient for increasing the friction between the placing table 2 and the workpiece 13, so that the workpiece 13 is not easy to slide. The ends of the first clamp 5 and the second clamp 6 close to each other are both arc surfaces, and the surfaces of the first clamp 5 and the second clamp 6 are both provided with a second anti-skid pad 16, which is convenient for increasing the friction between the first clamp 5 and the second clamp 6 and the workpiece 13, thereby improving the stability of the clamping. The chip drop port 12 is conical and is arranged on the side close to the placing table 2. A chip collection box 14 is installed at the bottom of the chip drop port 12 to collect the debris generated during sawing.
通过第一防滑垫15便于增大放置台2和工件13之间的摩擦力,使得工件13不易滑动,通过第二防滑垫16便于增加第一夹具5和第二夹具6与工件13之间的摩擦力,进而提高夹持的稳固性,通过收屑箱14便于收集锯削时产生的碎屑,有利于对工件13进行锯削。The first anti-slip pad 15 can increase the friction between the placement table 2 and the workpiece 13, making the workpiece 13 less likely to slide. The second anti-slip pad 16 can increase the friction between the first clamp 5 and the second clamp 6 and the workpiece 13, thereby improving the stability of the clamping. The chip collection box 14 can collect the debris generated during sawing, which is beneficial for sawing the workpiece 13.
实际使用时,首先将需要夹持的工件13放在放置台2的顶端,通过第一防滑垫15便于增大放置台2和工件13之间的摩擦力,使得工件13不易滑动,通过移动底座4底端的移动块8,当电机10的转动轴转动并带动丝杆9转动时,与丝杆9螺纹连接的移动块8沿着丝杆9移动,进而带动第二夹具6向靠近第一夹具5移动,通过加工台1顶端的限位槽19,便于对移动底座4进行限位,使其移动时不易倾斜,进而实现对工件13的夹持固定,通过第一伸缩杆7和第二伸缩杆18,便于根据工件13的尺寸调整夹具的高度,进而通过第一夹具5和第二夹具6对工件13进行夹持固定,通过第二防滑垫16,便于增加第一夹具5和第二夹具6与工件13之间的摩擦力,进而提高夹持的稳固性,使得弧形工件13不易移动,进而提高固定效果并保证切割质量,通过加工台1顶端的落屑口12,使得锯削时产生的碎屑可以落入底部的收屑箱14中,便于对碎屑进行集中处理,以免影响工作环境的整洁度。In actual use, first, the workpiece 13 to be clamped is placed on the top of the placement table 2, and the first anti-slip pad 15 is used to increase the friction between the placement table 2 and the workpiece 13, so that the workpiece 13 is not easy to slide. Through the moving block 8 at the bottom of the moving base 4, when the rotating shaft of the motor 10 rotates and drives the screw rod 9 to rotate, the moving block 8 threadedly connected with the screw rod 9 moves along the screw rod 9, and then drives the second clamp 6 to move closer to the first clamp 5. Through the limiting groove 19 at the top of the processing table 1, it is convenient to limit the moving base 4 so that it is not easy to tilt when moving, thereby achieving the clamping and fixing of the workpiece 13. A telescopic rod 7 and a second telescopic rod 18 are used to adjust the height of the clamp according to the size of the workpiece 13, and then the workpiece 13 is clamped and fixed by the first clamp 5 and the second clamp 6. The second anti-slip pad 16 is used to increase the friction between the first clamp 5 and the second clamp 6 and the workpiece 13, thereby improving the stability of the clamping, making it difficult for the arc-shaped workpiece 13 to move, thereby improving the fixing effect and ensuring the cutting quality. The chip drop port 12 at the top of the processing table 1 allows the debris generated during sawing to fall into the chip collection box 14 at the bottom, which is convenient for centralized processing of the debris to avoid affecting the cleanliness of the working environment.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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