CN221695860U - Six-axis C-shaped overturning positioner - Google Patents
Six-axis C-shaped overturning positioner Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及一种六轴C型翻转变位机,属于钢结构焊接技术领域。The utility model relates to a six-axis C-type turnover positioner, belonging to the technical field of steel structure welding.
背景技术Background Art
近年,随着焊接技术的发展,工业自动化水平有了长足进步,钢结构自动组对焊接的应用越来越广泛,与之相配套的钢结构焊接装夹翻转装置也有了突飞猛进地发展。目前,长度较大的H形、矩形及箱形钢结构件的焊接中,主要使用如下两种装夹翻转方式:In recent years, with the development of welding technology, the level of industrial automation has made great progress, the application of automatic steel structure welding has become more and more extensive, and the corresponding steel structure welding clamping and flipping device has also developed by leaps and bounds. At present, the welding of H-shaped, rectangular and box-shaped steel structures with longer lengths mainly uses the following two clamping and flipping methods:
一种方式为转动的机床四爪夹盘,一端端面夹紧、另一端顶紧的方式实现夹紧变位功能。但是,这种方式有缺陷,从端面装入工件,工件端部需要组队焊接时与四爪夹盘干涉。另一种方式为笼式装夹翻转机构,该种机构一般包括机架、驱动装置、圆形导轨、夹紧机构等结构。这种机构采用上盖打开形式,工件需由上方吊装进行装夹,上料方式单一,且吊运工件安全风险较大。One method is to use a rotating four-jaw chuck of a machine tool, with one end face clamped and the other end tightened to achieve the clamping and displacement function. However, this method has defects. When loading the workpiece from the end face, the ends of the workpiece need to interfere with the four-jaw chuck when they are welded. Another method is a cage-type clamping and flipping mechanism, which generally includes a frame, a drive device, a circular guide rail, a clamping mechanism and other structures. This mechanism adopts the form of opening the upper cover, and the workpiece needs to be hoisted from above for clamping. The loading method is single, and the safety risk of hoisting the workpiece is relatively high.
实用新型内容Utility Model Content
本实用新型目的是提供一种六轴C型翻转变位机,结构精巧、易于制作、维护方便,装夹翻转效率高,焊达率高,并能自动调整工件型芯和装夹翻转机构翻转中心重合,配合相应上料装置,可适用横向、纵向、吊运等多种不同上料形式,解决已有技术存在的上述问题。The purpose of the utility model is to provide a six-axis C-type flip positioner with a sophisticated structure, easy manufacture and maintenance, high clamping and flipping efficiency, high welding rate, and the ability to automatically adjust the overlap of the workpiece core and the flipping center of the clamping and flipping mechanism. In conjunction with the corresponding feeding device, it can be suitable for a variety of different feeding forms such as horizontal, vertical, and hoisting, thereby solving the above-mentioned problems existing in the prior art.
本实用新型的技术方案是:The technical solution of the utility model is:
一种六轴C型翻转变位机,包含变位机头端、变位机尾端和轨道,变位机头端和变位机尾端结构相同、配置相同、对称布置,共同至于轨道上,构成六轴C型翻转变位机,可90°和180°翻转工件并能自动调整工件型芯,与装夹翻转机构翻转中心重合,对工件进行全方位组对焊接;所述变位机尾端包含主体行走机架、固定升降夹紧机构、翻转升降夹紧机构、翻转导向机构、翻转拖链机构和翻转驱动机构;主体行走机架为整个机构提供高精度安装平台,主体行走机架通过齿轮齿条传动沿轨道移动;固定升降夹紧机构整体为C型结构,实现托举工件进行上下料并对工件夹紧;翻转升降夹紧机构整体为C型结构,带动工件翻转;翻转导向机构实现径向定位和轴向定位,通过齿轮传动驱动翻转升降夹紧机构翻转;翻转拖链机构辅助拖链翻转;翻转驱动机构通过齿轮传动驱动翻转升降夹紧机构翻转;固定升降夹紧机构将工件型芯托举到翻转升降夹紧机构回转中心,配合翻转升降夹紧机构翻转,以实现工件90°和180°翻转。A six-axis C-type flip positioner includes a positioner head end, a positioner tail end and a track. The positioner head end and the positioner tail end have the same structure, the same configuration, and are symmetrically arranged. They are placed on the track together to form a six-axis C-type flip positioner. The workpiece can be flipped 90° and 180° and the workpiece core can be automatically adjusted to coincide with the flip center of the clamping flip mechanism, so as to perform all-round assembly welding on the workpiece; the positioner tail end includes a main walking frame, a fixed lifting clamping mechanism, a flip lifting clamping mechanism, a flip guide mechanism, a flip drag chain mechanism and a flip driving mechanism; the main walking frame provides a high-precision installation platform for the entire mechanism, and the main walking frame provides a high-precision installation platform for the main walking frame. The frame moves along the track through gear rack transmission; the fixed lifting clamping mechanism is a C-shaped structure as a whole, which can lift the workpiece for loading and unloading and clamp the workpiece; the flipping lifting clamping mechanism is a C-shaped structure as a whole, which drives the workpiece to flip; the flipping guide mechanism realizes radial positioning and axial positioning, and drives the flipping lifting clamping mechanism to flip through gear transmission; the flipping drag chain mechanism assists the drag chain to flip; the flipping drive mechanism drives the flipping lifting clamping mechanism to flip through gear transmission; the fixed lifting clamping mechanism lifts the workpiece core to the rotation center of the flipping lifting clamping mechanism, and cooperates with the flipping lifting clamping mechanism to flip, so as to realize 90° and 180° flipping of the workpiece.
进一步地,所述主体行走机架包含主车体、行走驱动部、固定侧升降驱动部、行走轮箱和行走导向轮组,所述行走驱动部安装在主车体的驱动侧,行走驱动部的驱动齿轮与轨道上的齿条啮合,驱动主车体行走,四组行走轮箱安装在主车体底部两侧,与轨道上面相切,支撑主车体;固定侧升降驱动部安装在主车体上,用于驱动固定升降夹紧机构的升降;行走导向轮组安装在主车体驱动侧两端,限制主车体沿轨道直线运动。Furthermore, the main traveling frame includes a main vehicle body, a traveling drive unit, a fixed side lifting driving unit, a traveling wheel box and a traveling guide wheel group. The traveling drive unit is installed on the driving side of the main vehicle body, and the driving gear of the traveling drive unit is meshed with the rack on the track to drive the main vehicle body to travel. Four sets of traveling wheel boxes are installed on both sides of the bottom of the main vehicle body, tangent to the top of the track, and support the main vehicle body; the fixed side lifting driving unit is installed on the main vehicle body, and is used to drive the lifting and lowering of the fixed lifting clamping mechanism; the traveling guide wheel group is installed on both ends of the driving side of the main vehicle body to limit the linear movement of the main vehicle body along the track.
进一步地,所述固定升降夹紧机构包含左右对称布置的两台丝杠升降机一、连接杆一、下支座、上支座、同步齿形带一、升降直线导轨一、升降滑块一、对中夹紧架一、夹紧头一、对中直线导轨一、对中滑块一、对中丝杠一、液压马达一和链条一;所述下支座和上支座安装在主体行走机架上,下支座和上支座上分别设置丝杠升降机机座,两台丝杠升降机一分别设置在各自的丝杠升降机机座上;通过连接杆一将两台丝杠升降机一的输入轴连接到一起,对中夹紧架一搭载在丝杠升降机一的升降滑块一上,丝杠升降机一带动对中夹紧架一沿升降直线导轨一上下移动;对中夹紧架一的夹紧头一对中夹紧工件,动力机构通过同步齿形带一驱动连接杆旋转,实现对工件的定位夹紧并使工件型芯重合于翻转中心;对中夹紧架一上设置对中直线导轨一、对中丝杠一和液压马达一,对中滑块一与对中丝杠一匹配连接,夹紧头一安装在对中滑块一上,通过液压马达一通过链条一驱动对中丝杠一转动,带动夹紧头一沿对中直线导轨一左右移动,夹紧或放松工件。Furthermore, the fixed lifting and clamping mechanism comprises two screw lifts symmetrically arranged on the left and right, a connecting rod, a lower support, an upper support, a synchronous toothed belt, a lifting linear guide, a lifting slider, a centering clamping frame, a clamping head, a centering linear guide, a centering slider, a centering screw, a hydraulic motor and a chain; the lower support and the upper support are installed on the main walking machine frame, and the screw lift bases are respectively arranged on the lower support and the upper support, and the two screw lifts are respectively arranged on their respective screw lift bases; the input shafts of the two screw lifts are connected together by a connecting rod, and the centering clamping frame is mounted on the screw On the lifting slide block of the lever lifter, the screw lifter drives the centering clamping frame to move up and down along the lifting linear guide rail; the clamping head of the centering clamping frame centers and clamps the workpiece, and the power mechanism drives the connecting rod to rotate through a synchronous toothed belt to realize the positioning and clamping of the workpiece and make the workpiece core coincide with the flip center; a centering linear guide rail, a centering screw and a hydraulic motor are arranged on the centering clamping frame, a centering slide block is matched and connected with the centering screw, and a clamping head is installed on the centering slide block, and a centering screw is driven to rotate by a hydraulic motor through a chain, thereby driving the clamping head to move left and right along the centering linear guide rail to clamp or release the workpiece.
进一步地,所述翻转升降夹紧机构包含左右对称布置的两台丝杠升降机二、连接杆二、上吊架、驱动装置、同步齿形带二、升降直线导轨二、升降滑块二、对中夹紧架二、夹紧头二、对中直线导轨二、对中滑块二、对中丝杠二、液压马达二和链条二;所述上吊架安装在翻转导向机构的翻转盘上,上吊架吊装翻转升降夹紧机构,通过连接杆二将两台丝杠升降机二的输入轴连接到一起,对中夹紧架二搭载在丝杠升降机二的升降滑块二上,丝杠升降机二带动对中夹紧架二沿升降直线导轨二上下移动;对中夹紧架二的夹紧头二对中夹紧工件,驱动装置通过同步齿形带二驱动连接杆二旋转,实现对工件的定位夹紧并使工件型芯重合于翻转中心;对中夹紧架二上设置对中直线导轨二、对中丝杠二和液压马达二,对中滑块二与对中丝杠二匹配连接,夹紧头二安装在对中滑块二上,液压马达二通过链条二驱动对中丝杠二转动,带动夹紧头二沿对中直线导轨二左右移动,夹紧或放松工件。Furthermore, the flipping and lifting clamping mechanism comprises two left-right symmetrically arranged screw lifts, two connecting rods, an upper hanger, a driving device, two synchronous toothed belts, two lifting linear guides, two lifting slides, two centering clamping frames, two clamping heads, two centering linear guides, two centering slides, two centering screws, two hydraulic motors and two chains; the upper hanger is installed on the flipping disk of the flipping guide mechanism, the upper hanger is hoisted with the flipping and lifting clamping mechanism, the input shafts of the two screw lifts are connected together by connecting rods, the centering clamping frame is mounted on the lifting slide of the screw lift, and the screw The second lifter drives the second centering clamping frame to move up and down along the second lifting linear guide rail; the second clamping head of the second centering clamping frame clamps the workpiece, and the driving device drives the second connecting rod to rotate through the second synchronous toothed belt, so as to realize the positioning and clamping of the workpiece and make the workpiece core coincide with the flipping center; the second centering clamping frame is provided with the second centering linear guide rail, the second centering screw and the second hydraulic motor, the second centering slider is matched and connected with the second centering screw, the second clamping head is installed on the second centering slider, and the second hydraulic motor drives the second centering screw to rotate through the second chain, so as to drive the second clamping head to move left and right along the second centering linear guide rail to clamp or release the workpiece.
进一步地,所述翻转导向机构包括径向导向托轮、径向偏心轮、翻转环形导轨、大齿圈、L形钩环、轴向导向托轮、轴向偏心轮和翻转盘;所述翻转盘安装在主体行走机架上;所述径向导向托轮和径向偏心轮在翻转盘上沿圆周分布;翻转环形导轨及大齿圈分别安装在翻转盘的内环和外环上,径向导向托轮定位在翻转环形导轨内圆,径向偏心轮定位在大齿圈外圆,完成径向定位;轴向导向托轮圆周分布设置在主体行走机架上,翻转环形导轨的内圆设有L形钩环,轴向偏心轮沿L形钩环上圆周分布, L形钩环内侧贴紧轴向导向托轮,轴向偏心轮压紧翻转环形导轨内圆外侧,完成轴向定位。Furthermore, the flipping guide mechanism includes radial guide wheels, radial eccentric wheels, flipping annular guide rails, large gear rings, L-shaped hook rings, axial guide wheels, axial eccentric wheels and flipping discs; the flipping disc is installed on the main walking frame; the radial guide wheels and radial eccentric wheels are distributed along the circumference of the flipping disc; the flipping annular guide rails and the large gear rings are respectively installed on the inner ring and outer ring of the flipping disc, the radial guide wheels are positioned on the inner circle of the flipping annular guide rails, and the radial eccentric wheels are positioned on the outer circle of the large gear rings to complete radial positioning; the axial guide wheels are circumferentially distributed on the main walking frame, the inner circle of the flipping annular guide rails is provided with L-shaped hook rings, the axial eccentric wheels are distributed along the circumference of the L-shaped hook rings, the inner side of the L-shaped hook rings are close to the axial guide wheels, and the axial eccentric wheels press the outer side of the inner circle of the flipping annular guide rails to complete axial positioning.
进一步地,所述翻转拖链机构包含弧形吊架、升降拖链、外弧形拖链导槽、内弧形拖链导槽、翻转拖链、翻转拖链固定端弧形导槽和线缆固定弧板;弧形吊架安装在翻转导向机构的翻转盘上,内外弧形拖链导槽和外弧形拖链导槽分别安装在弧形吊架两侧,可正反弯曲的翻转拖链的移动端安装在内弧形拖链导槽内,升降拖链的移动端安装在外弧形拖链导槽内,控制线缆通过弧形吊架的穿线孔由翻转拖链进入到升降拖链,升降拖链的固定端安装在对中夹紧架二上;所述线缆固定弧板和翻转拖链固定端弧形导槽安装在主体行走机架上,翻转拖链的固定端安装在翻转拖链固定端弧形导槽外圈,控制线缆经线缆固定弧板引入翻转拖链的固定端。Furthermore, the flipping drag chain mechanism comprises an arc hanger, a lifting drag chain, an outer arc drag chain guide groove, an inner arc drag chain guide groove, a flipping drag chain, an arc guide groove at the fixed end of the flipping drag chain and a cable fixing arc plate; the arc hanger is installed on the flipping disk of the flipping guide mechanism, the inner and outer arc drag chain guide grooves and the outer arc drag chain guide groove are respectively installed on both sides of the arc hanger, the movable end of the flipping drag chain that can be bent forward and backward is installed in the inner arc drag chain guide groove, the movable end of the lifting drag chain is installed in the outer arc drag chain guide groove, the control cable enters the lifting drag chain from the flipping drag chain through the threading hole of the arc hanger, and the fixed end of the lifting drag chain is installed on the second centering clamping frame; the cable fixing arc plate and the arc guide groove at the fixed end of the flipping drag chain are installed on the main walking machine frame, the fixed end of the flipping drag chain is installed on the outer ring of the arc guide groove at the fixed end of the flipping drag chain, and the control cable is introduced into the fixed end of the flipping drag chain through the cable fixing arc plate.
进一步地,所述翻转驱动机构包含安装座、电机安装板、伺服电机、RV减速机和小齿轮;所述RV减速机安装在安装座上,小齿轮安装在RV减速机输出端,伺服电机安装在电机安装板上,伺服电机输出轴与RV减速机输入轴连接;翻转驱动机构组装完成后安装到主体行走机架上,小齿轮与所述翻转导向机构中的大齿圈啮合,伺服电机通过驱动小齿轮带动大齿圈转动,以实现工件的90°或180°翻转。Furthermore, the flipping drive mechanism includes a mounting seat, a motor mounting plate, a servo motor, an RV reducer and a pinion; the RV reducer is installed on the mounting seat, the pinion is installed at the output end of the RV reducer, the servo motor is installed on the motor mounting plate, and the servo motor output shaft is connected to the RV reducer input shaft; after the flipping drive mechanism is assembled, it is installed on the main walking frame, the pinion is engaged with the large ring gear in the flipping guide mechanism, and the servo motor drives the large ring gear to rotate by driving the pinion to achieve 90° or 180° flipping of the workpiece.
本实用新型的积极效果:结构精巧、易于制作、维护方便,装夹翻转效率高,焊达率高,并能自动调整工件型芯和装夹翻转机构翻转中心重合,配合相应上料装置,可适用横向、纵向、吊运等多种不同上料形式。The positive effects of the utility model are as follows: compact structure, easy manufacture, convenient maintenance, high clamping and turning efficiency, high welding rate, and the ability to automatically adjust the overlap between the workpiece core and the turning center of the clamping and turning mechanism. In conjunction with corresponding feeding devices, it can be applied to various feeding methods such as horizontal, vertical, and hoisting.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型实施例整体结构示意图;FIG1 is a schematic diagram of the overall structure of an embodiment of the utility model;
图2是本实用新型实施例变位机尾端结构示意图;2 is a schematic diagram of the tail end structure of the positioner according to an embodiment of the utility model;
图3是本实用新型实施例主体行走机架示意图;Figure 3 is a schematic diagram of the main walking frame of the utility model embodiment;
图4是本实用新型实施例固定升降夹紧机构示意图;FIG4 is a schematic diagram of a fixed lifting and clamping mechanism according to an embodiment of the utility model;
图5是本实用新型实施例翻转升降夹紧机构示意图;5 is a schematic diagram of a flip lifting clamping mechanism according to an embodiment of the utility model;
图6是本实用新型实施例翻转导向机构示意图;FIG6 is a schematic diagram of a flip guide mechanism according to an embodiment of the present utility model;
图7是本实用新型实施例翻转拖链机构示意图;7 is a schematic diagram of a flip drag chain mechanism according to an embodiment of the utility model;
图8是本实用新型实施例翻转拖链机构立体示意图;8 is a three-dimensional schematic diagram of a flip drag chain mechanism according to an embodiment of the utility model;
图9是本实用新型实施例翻转驱动机构示意图;9 is a schematic diagram of a flip drive mechanism according to an embodiment of the utility model;
图10是本实用新型实施例工作状态示意图;Figure 10 is a schematic diagram of the working state of the utility model embodiment;
图中:变位机头端1、变位机尾端2、轨道3、主体行走机架4、固定升降夹紧机构5、翻转升降夹紧机构6、翻转导向机构7、翻转拖链机构8、翻转驱动机构9、安全机构10、主车体11、行走驱动部12、固定侧升降驱动部13、行走轮箱14、行走导向轮组15、丝杠升降机一16、工件检测开关一17、下支座18、上支座19、同步齿形带一20、升降直线导轨一21、升降滑块一22、对中夹紧架一23、夹紧头一24、对中直线导轨一25、对中滑块一26、对中丝杠一27、液压马达一28、链条一29、编码器一30、拖链31一、连接杆一32、导电板条一33、丝杠升降机二34、连接杆二35、上吊架36、驱动装置37、同步齿形带二38、升降直线导轨二39、升降滑块二40、对中夹紧架二41、夹紧头二42、对中直线导轨二43、对中滑块二44、对中丝杠二45、液压马达二46、链条二47、编码器二48、工件检测开关二49、导电板条二50、径向导向托轮51、径向偏心轮52、翻转环形导轨53、大齿圈54、L形钩环55、轴向导向托轮56、轴向偏心轮57、翻转盘58、弧形吊架59、外弧形拖链导槽60、升降拖链61、内弧形拖链导槽62、翻转拖链63、翻转拖链固定端弧形导槽64、线缆固定弧板65、翻转拖链弹性支撑66、安装座67、电机安装板68、伺服电机69、RV减速机70、小齿轮71、工件72。In the figure: the head end of the positioner 1, the tail end of the positioner 2, the track 3, the main walking frame 4, the fixed lifting clamping mechanism 5, the flip lifting clamping mechanism 6, the flip guide mechanism 7, the flip drag chain mechanism 8, the flip drive mechanism 9, the safety mechanism 10, the main vehicle body 11, the walking drive part 12, the fixed side lifting drive part 13, the walking wheel box 14, the walking guide wheel group 15, the screw lift 16, the workpiece detection switch 17, the lower support 18, the upper support 19, the synchronous toothed belt 120, the lifting linear guide 121, the lifting slider 122, the centering clamping frame 123, the clamping head 124, the centering linear guide 125, the centering slider 126, the centering screw 127, the hydraulic motor 128, the chain 129, the encoder 130, the drag chain 31, the connecting rod 132, the conductive strip 133, the screw lift 234, the connecting rod 235, the upper hanger 36, the driving device 37, synchronous toothed belt 2, 38, lifting linear guide 2, 39, lifting slide 2, 40, centering clamping frame 2, 41, clamping head 2, 42, centering linear guide 2, 43, centering slide 2, 44, centering screw 2, 45, hydraulic motor 2, 46, chain 2, 47, encoder 2, 48, workpiece detection switch 2, 49, conductive strip 2, 50, radial guide roller 51, radial eccentric wheel 52, flip annular guide 53, large gear ring 54, L-shaped hook ring 55, axial guide roller 56, axial eccentric wheel 57, flip plate 58, arc hanger 59, outer arc drag chain guide groove 60, lifting drag chain 61, inner arc drag chain guide groove 62, flip drag chain 63, flip drag chain fixed end arc guide groove 64, cable fixing arc plate 65, flip drag chain elastic support 66, mounting seat 67, motor mounting plate 68, servo motor 69, RV reducer 70, pinion 71, workpiece 72.
具体实施方式DETAILED DESCRIPTION
以下结合附图,通过实施例对本实用新型做进一步叙述。The present invention will be further described below through embodiments in conjunction with the accompanying drawings.
一种六轴C型翻转变位机,包含变位机头端1、变位机尾端2和轨道3,变位机头端1和变位机尾端2结构相同、配置相同、对称布置,共同至于轨道3上,构成六轴C型翻转变位机,可90°和180°翻转工件并能自动调整工件型芯,与装夹翻转机构翻转中心重合,对工件进行全方位组对焊接;所述变位机尾端2包含主体行走机架4、固定升降夹紧机构5、翻转升降夹紧机构6、翻转导向机构7、翻转拖链机构8和翻转驱动机构9;主体行走机架4为整个机构提供高精度安装平台,主体行走机架4通过齿轮齿条传动沿轨道3移动;固定升降夹紧机构5整体为C型结构,实现托举工件进行上下料并对工件夹紧;翻转升降夹紧机构6整体为C型结构,带动工件翻转;翻转导向机构7实现径向定位和轴向定位,通过齿轮传动驱动翻转升降夹紧机构6翻转;翻转拖链机构8辅助拖链翻转;翻转驱动机构9通过齿轮传动驱动翻转升降夹紧机构6翻转;固定升降夹紧机构5将工件型芯托举到翻转升降夹紧机构6回转中心,配合翻转升降夹紧机构6翻转,以实现工件90度和180度翻转。A six-axis C-type flip positioner comprises a positioner head end 1, a positioner tail end 2 and a track 3. The positioner head end 1 and the positioner tail end 2 have the same structure, the same configuration and are symmetrically arranged. They are placed on the track 3 together to form a six-axis C-type flip positioner, which can flip the workpiece 90° and 180° and can automatically adjust the workpiece core to coincide with the flip center of the clamping flip mechanism, and perform all-round assembly welding on the workpiece; the positioner tail end 2 comprises a main walking frame 4, a fixed lifting clamping mechanism 5, a flip lifting clamping mechanism 6, a flip guide mechanism 7, a flip drag chain mechanism 8 and a flip driving mechanism 9; the main walking frame 4 provides a high-precision installation platform for the entire mechanism, and the main walking frame 4 provides a high-precision installation platform for the main walking frame 4. The walking frame 4 moves along the track 3 through the gear rack transmission; the fixed lifting clamping mechanism 5 is a C-shaped structure as a whole, which can lift the workpiece for loading and unloading and clamp the workpiece; the flipping lifting clamping mechanism 6 is a C-shaped structure as a whole, which drives the workpiece to flip; the flipping guide mechanism 7 realizes radial positioning and axial positioning, and drives the flipping lifting clamping mechanism 6 to flip through gear transmission; the flipping drag chain mechanism 8 assists the flipping of the drag chain; the flipping drive mechanism 9 drives the flipping lifting clamping mechanism 6 to flip through gear transmission; the fixed lifting clamping mechanism 5 lifts the workpiece core to the rotation center of the flipping lifting clamping mechanism 6, and cooperates with the flipping lifting clamping mechanism 6 to flip, so as to realize 90 degree and 180 degree flipping of the workpiece.
所述主体行走机架4包含主车体11、行走驱动部12、固定侧升降驱动部13、行走轮箱14和行走导向轮组15,所述行走驱动部12安装在主车体11的驱动侧,行走驱动部12的驱动齿轮与轨道3上的齿条啮合,驱动主车体11行走,四组行走轮箱14安装在主车体11底部两侧,与轨道3上面相切,支撑主车体11;固定侧升降驱动部13安装在主车体11上,用于驱动固定升降夹紧机构5的升降;行走导向轮组15安装在主车体11驱动侧两端,限制主车体11沿轨道3直线运动。The main walking frame 4 includes a main vehicle body 11, a walking drive unit 12, a fixed side lifting drive unit 13, a walking wheel box 14 and a walking guide wheel group 15. The walking drive unit 12 is installed on the driving side of the main vehicle body 11. The driving gear of the walking drive unit 12 is engaged with the rack on the track 3 to drive the main vehicle body 11 to walk. Four sets of walking wheel boxes 14 are installed on both sides of the bottom of the main vehicle body 11, tangent to the top of the track 3, and support the main vehicle body 11; the fixed side lifting drive unit 13 is installed on the main vehicle body 11, and is used to drive the lifting of the fixed lifting clamping mechanism 5; the walking guide wheel group 15 is installed on both ends of the driving side of the main vehicle body 11 to limit the straight line movement of the main vehicle body 11 along the track 3.
所述固定升降夹紧机构5包含左右对称布置的两台丝杠升降机一16、连接杆一32、下支座18、上支座19、同步齿形带一20、升降直线导轨一21、升降滑块一22、对中夹紧架一23、夹紧头一24、对中直线导轨一25、对中滑块一26、对中丝杠一27、液压马达一28和链条一29;所述下支座18和上支座19安装在主体行走机架4上,下支座18和上支座19上分别设置丝杠升降机机座,两台丝杠升降机一16分别设置在各自的丝杠升降机机座上;通过连接杆一32将两台丝杠升降机一16的输入轴连接到一起,对中夹紧架一23搭载在丝杠升降机一16的升降滑块一22上,丝杠升降机一16带动对中夹紧架一23沿升降直线导轨一21上下移动;对中夹紧架一23的夹紧头一24对中夹紧工件,动力机构通过同步齿形带一20驱动连接杆32旋转,实现对工件的定位夹紧并使工件型芯重合于翻转中心;对中夹紧架一23上设置对中直线导轨一25、对中丝杠一27和液压马达一28,对中滑块一26与对中丝杠一27匹配连接,夹紧头一24安装在对中滑块一26上,通过液压马达一28通过链条一29驱动对中丝杠一27转动,带动夹紧头一24沿对中直线导轨一25左右移动,夹紧或放松工件。The fixed lifting and clamping mechanism 5 comprises two screw lifts 16 arranged symmetrically on the left and right, a connecting rod 32, a lower support 18, an upper support 19, a synchronous toothed belt 20, a lifting linear guide 21, a lifting slider 22, a centering clamping frame 23, a clamping head 24, a centering linear guide 25, a centering slider 26, a centering screw 27, a hydraulic motor 28 and a chain 29; the lower support 18 and the upper support 19 are installed on the main walking frame 4, and the screw lift bases are respectively arranged on the lower support 18 and the upper support 19, and the two screw lifts 16 are respectively arranged on their respective screw lift bases; the input shafts of the two screw lifts 16 are connected together by a connecting rod 32, and the centering clamping frame 23 is mounted on the screw lift On the lifting slide block 22 of the lowering machine 16, the screw lifter 16 drives the centering clamping frame 23 to move up and down along the lifting linear guide rail 21; the clamping head 24 of the centering clamping frame 23 centers and clamps the workpiece, and the power mechanism drives the connecting rod 32 to rotate through the synchronous toothed belt 20 to achieve the positioning and clamping of the workpiece and make the workpiece core coincide with the turning center; the centering clamping frame 23 is provided with a centering linear guide rail 25, a centering screw 27 and a hydraulic motor 28, the centering slide block 26 is matched and connected with the centering screw 27, and the clamping head 24 is installed on the centering slide block 26. The centering screw 27 is driven to rotate by the hydraulic motor 28 through the chain 29, driving the clamping head 24 to move left and right along the centering linear guide rail 25 to clamp or release the workpiece.
所述液压马达一28的输出轴侧安装编码器一30,控制夹紧头一24移动的精度;对中夹紧架一23上安装导电板条一33用于支撑工件并导通焊接地线,工件检测开关一17固定在导电板条一33两端,用于检测有无工件。An encoder 30 is installed on the output shaft side of the hydraulic motor 28 to control the movement accuracy of the clamping head 24; a conductive strip 33 is installed on the centering clamping frame 23 to support the workpiece and conduct the welding ground wire, and a workpiece detection switch 17 is fixed at both ends of the conductive strip 33 to detect whether there is a workpiece.
所述翻转升降夹紧机构6包含左右对称布置的两台丝杠升降机二34、连接杆二35、上吊架36、驱动装置37、同步齿形带二38、升降直线导轨二39、升降滑块二40、对中夹紧架二41、夹紧头二42、对中直线导轨二43、对中滑块二44、对中丝杠二45、液压马达二46和链条二47;所述上吊架36安装在翻转导向机构7的翻转盘58上,上吊架36吊装翻转升降夹紧机构6,通过连接杆二35将两台丝杠升降机二34的输入轴连接到一起,对中夹紧架二41搭载在丝杠升降机二34的升降滑块二40上,丝杠升降机二34带动对中夹紧架二41沿升降直线导轨二39上下移动;对中夹紧架二41的夹紧头二42对中夹紧工件,驱动装置37通过同步齿形带二38驱动连接杆二35旋转,实现对工件的定位夹紧并使工件型芯重合于翻转中心;对中夹紧架二41上设置对中直线导轨二43、对中丝杠二45和液压马达二46,对中滑块二44与对中丝杠二45匹配连接,夹紧头二42安装在对中滑块二44上,液压马达二46通过链条二47驱动对中丝杠二45转动,带动夹紧头二42沿对中直线导轨二43左右移动,夹紧或放松工件。The flipping and lifting clamping mechanism 6 comprises two screw lifts 34 arranged symmetrically on the left and right, a connecting rod 35, an upper hanger 36, a driving device 37, a synchronous toothed belt 38, a lifting linear guide 39, a lifting slider 40, a centering clamping frame 41, a clamping head 42, a centering linear guide 43, a centering slider 44, a centering screw 45, a hydraulic motor 46 and a chain 47; the upper hanger 36 is installed on the flipping disk 58 of the flipping guide mechanism 7, the upper hanger 36 hoists the flipping and lifting clamping mechanism 6, and the input shafts of the two screw lifts 34 are connected together by the connecting rod 35, the centering clamping frame 41 is mounted on the lifting slider 40 of the screw lift 34, and the screw The elevator 234 drives the centering clamping frame 241 to move up and down along the lifting linear guide rail 239; the clamping head 242 of the centering clamping frame 241 centers and clamps the workpiece, and the driving device 37 drives the connecting rod 235 to rotate through the synchronous toothed belt 238 to realize the positioning and clamping of the workpiece and make the workpiece core coincide with the turning center; the centering clamping frame 241 is provided with a centering linear guide rail 243, a centering screw 245 and a hydraulic motor 246, the centering slider 244 is matched and connected with the centering screw 245, the clamping head 242 is installed on the centering slider 244, and the hydraulic motor 246 drives the centering screw 245 to rotate through the chain 247, driving the clamping head 242 to move left and right along the centering linear guide rail 243 to clamp or release the workpiece.
所述液压马达二46的输出轴侧安装编码器二48,控制夹紧头二42移动的精度;对中夹紧架二41上安装导电板条二50用于支撑工件并导通焊接地线,工件检测开关二49固定在导电板条二50两端,用于检测有无工件。An encoder 48 is installed on the output shaft side of the hydraulic motor 46 to control the movement accuracy of the clamping head 42; a conductive strip 50 is installed on the centering clamping frame 41 to support the workpiece and conduct the welding ground wire, and a workpiece detection switch 49 is fixed at both ends of the conductive strip 50 to detect whether there is a workpiece.
所述翻转导向机构7包括径向导向托轮51、径向偏心轮52、翻转环形导轨53、大齿圈54、L形钩环55、轴向导向托轮56、轴向偏心轮57和翻转盘58;所述翻转盘58安装在主体行走机架4上;所述径向导向托轮51和径向偏心轮52在翻转盘58上沿圆周分布;翻转环形导轨53及大齿圈54分别安装在翻转盘58的内环和外环上,径向导向托轮51定位在翻转环形导轨53内圆,径向偏心轮52定位在大齿圈54外圆,完成径向定位;轴向导向托轮56圆周分布设置在主体行走机架4上,翻转环形导轨53的内圆设有L形钩环55,轴向偏心轮57沿L形钩环上圆周分布, L形钩环内侧贴紧轴向导向托轮56,轴向偏心轮57压紧翻转环形导轨53内圆外侧,完成轴向定位。The flip guide mechanism 7 includes a radial guide roller 51, a radial eccentric wheel 52, a flip annular guide rail 53, a large gear ring 54, an L-shaped hook ring 55, an axial guide roller 56, an axial eccentric wheel 57 and a flip disk 58; the flip disk 58 is installed on the main walking frame 4; the radial guide roller 51 and the radial eccentric wheel 52 are distributed along the circumference on the flip disk 58; the flip annular guide rail 53 and the large gear ring 54 are respectively installed on the inner ring and the outer ring of the flip disk 58, the radial guide roller 51 is positioned on the inner circle of the flip annular guide rail 53, and the radial eccentric wheel 52 is positioned on the outer circle of the large gear ring 54 to complete radial positioning; the axial guide roller 56 is circumferentially arranged on the main walking frame 4, the inner circle of the flip annular guide rail 53 is provided with an L-shaped hook ring 55, and the axial eccentric wheel 57 is distributed along the circumference of the L-shaped hook ring, the inner side of the L-shaped hook ring is close to the axial guide roller 56, and the axial eccentric wheel 57 presses the outer side of the inner circle of the flip annular guide rail 53 to complete axial positioning.
所述翻转盘58通过齿轮传动驱动翻转。The turning plate 58 is driven to turn over by gear transmission.
所述翻转拖链机构8包含弧形吊架59、升降拖链61、外弧形拖链导槽60、内弧形拖链导槽62、翻转拖链63、翻转拖链固定端弧形导槽64和线缆固定弧板65;弧形吊架59安装在翻转导向机构7的翻转盘58上,内外弧形拖链导槽62和外弧形拖链导槽60分别安装在弧形吊架59两侧,可正反弯曲的翻转拖链63的移动端安装在内弧形拖链导槽62内,升降拖链61的移动端安装在外弧形拖链导槽60内,控制线缆通过弧形吊架59的穿线孔由翻转拖链63进入到升降拖链61,升降拖链61的固定端安装在外弧形拖链导槽60翻转侧的对中夹紧架二41上;所述线缆固定弧板65和翻转拖链固定端弧形导槽64安装在主体行走机架4上,翻转拖链63的固定端安装在翻转拖链固定端弧形导槽64外圈,控制线缆经线缆固定弧板65引入翻转拖链63的固定端。The flip drag chain mechanism 8 comprises an arc hanger 59, a lifting drag chain 61, an outer arc drag chain guide groove 60, an inner arc drag chain guide groove 62, a flip drag chain 63, an arc guide groove 64 at the fixed end of the flip drag chain and a cable fixing arc plate 65; the arc hanger 59 is installed on the flip plate 58 of the flip guide mechanism 7, the inner and outer arc drag chain guide grooves 62 and the outer arc drag chain guide groove 60 are respectively installed on both sides of the arc hanger 59, the moving end of the flip drag chain 63 which can be bent forward and backward is installed in the inner arc drag chain guide groove 62, and the moving end of the lifting drag chain 61 is installed in the inner arc drag chain guide groove 62. It is installed in the outer arc-shaped drag chain guide groove 60, and the control cable enters the lifting drag chain 61 from the flip drag chain 63 through the threading hole of the arc-shaped hanger 59. The fixed end of the lifting drag chain 61 is installed on the centering clamping frame 41 on the flipping side of the outer arc-shaped drag chain guide groove 60; the cable fixing arc plate 65 and the flip drag chain fixed end arc guide groove 64 are installed on the main walking machine frame 4, and the fixed end of the flip drag chain 63 is installed on the outer circle of the flip drag chain fixed end arc guide groove 64, and the control cable is introduced into the fixed end of the flip drag chain 63 through the cable fixing arc plate 65.
所述翻转拖链63与线缆固定弧板65之间设有翻转拖链弹性支撑66,翻转拖链弹性支撑66用于翻转盘翻转90°时,支撑翻转拖链63,防止下榻。An overturning drag chain elastic support 66 is provided between the overturning drag chain 63 and the cable fixing arc plate 65. The overturning drag chain elastic support 66 is used to support the overturning drag chain 63 to prevent it from sinking when the overturning plate is overturned by 90 degrees.
所述翻转驱动机构9包含安装座67、电机安装板68、伺服电机69、RV减速机70和小齿轮71;所述RV减速机70安装在安装座67上,小齿轮71安装在RV减速机70输出端,伺服电机69安装在电机安装板68上,伺服电机69输出轴与RV减速机70输入轴连接;翻转驱动机构组装完成后安装到主体行走机架4上,小齿轮71与所述翻转导向机构7中的大齿圈54啮合,伺服电机69通过驱动小齿轮71带动大齿圈54转动,以实现工件的90°或180°翻转。The flipping drive mechanism 9 includes a mounting seat 67, a motor mounting plate 68, a servo motor 69, an RV reducer 70 and a pinion 71; the RV reducer 70 is mounted on the mounting seat 67, the pinion 71 is mounted on the output end of the RV reducer 70, the servo motor 69 is mounted on the motor mounting plate 68, and the output shaft of the servo motor 69 is connected to the input shaft of the RV reducer 70; after the flipping drive mechanism is assembled, it is installed on the main walking frame 4, the pinion 71 is engaged with the large ring gear 54 in the flipping guide mechanism 7, and the servo motor 69 drives the large ring gear 54 to rotate by driving the pinion 71 to realize a 90° or 180° flip of the workpiece.
本实用新型还设有安全机构10,实现在安装工件时对设备的安全监测作用。所述安全机构10包含压力开关和光电开关。所述压力开关安装在液压管路上,实时监测夹紧状态。光电开关安装在变位机的内侧和外侧,内侧光电开关在变位机翻转工作时检测有无物体侵入,外侧光电开关在变位机行走时检测行走方向上有无障碍物。The utility model is also provided with a safety mechanism 10 to realize the safety monitoring function of the equipment when installing the workpiece. The safety mechanism 10 includes a pressure switch and a photoelectric switch. The pressure switch is installed on the hydraulic pipeline to monitor the clamping state in real time. The photoelectric switch is installed on the inside and outside of the positioner. The inside photoelectric switch detects whether there is an object intrusion when the positioner is flipping, and the outside photoelectric switch detects whether there is an obstacle in the walking direction when the positioner is walking.
本实用新型的使用方法,包含如下步骤:The method of using the utility model comprises the following steps:
货叉输送车行驶到变位机侧面,伸缩货叉托举工件72深入变位机的C型结构上方,货叉下降,把工件72放置到导电板条一和导电板条二上;The forklift truck drives to the side of the positioner, and the telescopic fork lifts the workpiece 72 and goes deep into the C-shaped structure of the positioner. The fork descends and places the workpiece 72 on the conductive strip 1 and the conductive strip 2.
固定升降夹紧机构5将工件72托举至变位机翻转中心并对中夹紧工件72;此时可组对焊接工件72上面的附件;The fixed lifting and clamping mechanism 5 lifts the workpiece 72 to the turning center of the positioner and clamps the workpiece 72 in the center; at this time, the accessories on the welding workpiece 72 can be assembled;
翻转升降夹紧机构6上升与固定升降夹紧机构5平齐,并对中夹紧工件72;固定升降夹紧机构5的夹紧头一打开并下降至零点位置,以避让工件72翻转;The flip lifting clamping mechanism 6 rises to be flush with the fixed lifting clamping mechanism 5 and clamps the workpiece 72 in the center; the clamping head of the fixed lifting clamping mechanism 5 opens and descends to the zero position to prevent the workpiece 72 from flipping;
翻转升降夹紧机构6翻转90°后停止,固定升降夹紧机构5上升,托住工件72,并对中夹紧工件72;The flip lifting clamping mechanism 6 flips 90 degrees and then stops, and the fixed lifting clamping mechanism 5 rises to hold the workpiece 72 and clamp the workpiece 72 in the center;
翻转升降夹紧机构6的夹紧头二打开并下降至零点位置,然后转回至零点;此时可组对焊接工件72上面的附件;The clamping head 2 of the flip lifting clamping mechanism 6 is opened and lowered to the zero position, and then rotated back to the zero position; at this time, the accessories on the welding workpiece 72 can be assembled;
再按上述方法90°翻转工件72,直至工件72四面的附件组对焊接完成。Then, the workpiece 72 is turned over 90 degrees according to the above method until the accessory groups on the four sides of the workpiece 72 are welded.
本实用新型固定升降夹紧机构配合翻转升降夹紧机构,能够实现90°或180°翻转工件,并能自动调整工件型芯和装夹翻转机构翻转中心重合,且夹爪简洁实用,占用空间小、为钢结构件的焊接提供了足够的可操作空间,能对工件进行全方位组对焊接。固定升降夹紧机构具备升降托举升工件功能,配合相应上料装置,可适用横向、纵向、吊运等多种不同上料形式。The utility model uses a fixed lifting clamping mechanism in conjunction with a flip lifting clamping mechanism to flip the workpiece 90° or 180°, and can automatically adjust the workpiece core and the flip center of the clamping flip mechanism to coincide. The clamping jaws are simple and practical, occupying little space, providing sufficient operating space for the welding of steel structures, and can perform all-round assembly welding of the workpiece. The fixed lifting clamping mechanism has the function of lifting and supporting the workpiece, and can be used in conjunction with the corresponding feeding device for various different feeding methods such as horizontal, vertical, and hoisting.
本实用新型所述驱动机构中,通过小齿轮与合翻转升降夹紧机构中大齿圈啮合,可实现大转矩输出。同时,所述翻转导向机构,在工件转动的同时,能够保证翻转升降夹紧机构平稳运行,且结构紧凑易于控制。本实用新型所述翻转拖链机构,有效了的解决了翻转升降夹紧机构翻转配电与升降配电空间交错问题,使之在同一机构中各自独立动作互补干扰。In the driving mechanism of the utility model, a large torque output can be achieved by meshing the small gear with the large gear ring in the flip lifting clamping mechanism. At the same time, the flip guide mechanism can ensure the smooth operation of the flip lifting clamping mechanism while the workpiece is rotating, and the structure is compact and easy to control. The flip drag chain mechanism of the utility model effectively solves the problem of the spatial interlacing of the flip power distribution and the lifting power distribution of the flip lifting clamping mechanism, so that they can act independently and complement each other in the same mechanism.
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| CN120170397A (en) * | 2025-03-31 | 2025-06-20 | 哈尔滨能创数字科技有限公司 | A magnetic pole welding positioner for large generators and a method of using the same |
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| CN120170397A (en) * | 2025-03-31 | 2025-06-20 | 哈尔滨能创数字科技有限公司 | A magnetic pole welding positioner for large generators and a method of using the same |
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