CN221695699U - Spot welding equipment for manufacturing electronic components - Google Patents
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- CN221695699U CN221695699U CN202322944142.0U CN202322944142U CN221695699U CN 221695699 U CN221695699 U CN 221695699U CN 202322944142 U CN202322944142 U CN 202322944142U CN 221695699 U CN221695699 U CN 221695699U
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- 238000003466 welding Methods 0.000 title claims abstract description 68
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000009423 ventilation Methods 0.000 claims abstract description 22
- 230000000007 visual effect Effects 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000001179 sorption measurement Methods 0.000 claims description 12
- 230000000694 effects Effects 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 235000019645 odor Nutrition 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域Technical Field
本实用新型涉及电子元器件制造技术领域，具体为一种电子元器件制造用点焊设备。The utility model relates to the technical field of electronic component manufacturing, in particular to spot welding equipment for electronic component manufacturing.
背景技术Background Art
点焊，是指焊接时利用柱状电极，在两块搭接工件接触面之间形成焊点的焊接方法，在电子元器件的生产制造中通常会使用到点焊设备对其进行焊接加工。Spot welding refers to a welding method that uses a cylindrical electrode to form a solder joint between the contact surfaces of two overlapping workpieces. Spot welding equipment is usually used in the production and manufacturing of electronic components.
现有的技术公开号CN214518133U专利文献提供了一种高效率电子元器件制造用点焊设备，本实用新型一种高效率电子元器件制造用点焊设备，该电子元器件结构设计合理，自动化程度相对较高，能够自动对电子元器件进行调整点焊工作，稳定可靠，降低了工作人员的劳动强度，一定程度地提高了电子元器件的生产效率，能够满足实际使用需求，操作简单方便，有利于工人员快速上手使用。The existing patent document with technical disclosure number CN214518133U provides a high-efficiency spot welding device for manufacturing electronic components. The utility model provides a high-efficiency spot welding device for manufacturing electronic components. The electronic components have a reasonable structural design and a relatively high degree of automation. The electronic components can be automatically adjusted for spot welding. The spot welding is stable and reliable, which reduces the labor intensity of the staff and improves the production efficiency of the electronic components to a certain extent. The actual use needs can be met, the operation is simple and convenient, and it is conducive to the workers to quickly get started.
但是现有的电子元器件制造用点焊设备在使用时，不便于对点焊作业中产生的废屑及异味进行处理，开放式的点焊方式容易对周边工作人员带来一定的伤害，且点焊过程中容易产生一些杂质烟尘，如不对其进行吸收处理，扩散到空气中将会对周边空气质量造成影响，防护性较差。However, the existing spot welding equipment for electronic component manufacturing is not convenient for handling the waste and odor generated during the spot welding operation. The open spot welding method is likely to cause certain harm to the surrounding workers, and some impurities and smoke are likely to be generated during the spot welding process. If they are not absorbed and treated, they will diffuse into the air and affect the surrounding air quality, and the protection is poor.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
本实用新型的目的在于提供一种电子元器件制造用点焊设备，以解决上述背景技术中提出现有的电子元器件制造用点焊设备，不便于对点焊作业中产生的废屑及异味进行处理的问题。The utility model aims to provide a spot welding device for manufacturing electronic components, so as to solve the problem that the existing spot welding device for manufacturing electronic components mentioned in the background technology is not convenient for handling the waste and odor generated during the spot welding operation.
(二)技术方案(II) Technical solution
为实现上述目的，本实用新型提供如下技术方案：一种电子元器件制造用点焊设备，包括主体机构和调节机构，所述调节机构位于主体机构的内部，所述主体机构包括装置本体、点焊头和可视防护门板，所述点焊头活动安装在装置本体的内部，所述可视防护门板活动安装在装置本体的前端；To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spot welding device for manufacturing electronic components, comprising a main body mechanism and an adjustment mechanism, wherein the adjustment mechanism is located inside the main body mechanism, the main body mechanism comprises a device body, a spot welding head and a visual protection door plate, the spot welding head is movably installed inside the device body, and the visual protection door plate is movably installed at the front end of the device body;
所述主体机构还包括单向进气管、通风箱、风机、过滤板和活性炭吸附板，所述单向进气管固定安装在装置本体的上端，所述通风箱固定安装在装置本体的左端，所述风机固定安装在通风箱的左端，所述过滤板固定安装在通风箱的内部，所述活性炭吸附板固定安装在通风箱的内部，所述活性炭吸附板位于过滤板的左侧。The main body structure also includes a one-way air inlet pipe, a ventilation box, a fan, a filter plate and an activated carbon adsorption plate. The one-way air inlet pipe is fixedly installed at the upper end of the device body, the ventilation box is fixedly installed at the left end of the device body, the fan is fixedly installed at the left end of the ventilation box, the filter plate is fixedly installed inside the ventilation box, the activated carbon adsorption plate is fixedly installed inside the ventilation box, and the activated carbon adsorption plate is located on the left side of the filter plate.
优选的，所述调节机构包括装夹盘、支撑架、传动电机、螺纹杆、活动盘、活动螺母、液压缸和调节杆，所述装夹盘固定安装在装置本体内部的下端，装夹盘的设计便于对加工的电子元器件进行装配。Preferably, the adjustment mechanism includes a clamping plate, a support frame, a transmission motor, a threaded rod, a movable plate, a movable nut, a hydraulic cylinder and an adjustment rod. The clamping plate is fixedly mounted at the lower end inside the device body. The design of the clamping plate facilitates the assembly of processed electronic components.
优选的，所述支撑架固定安装在装置本体的内部，所述传动电机固定安装在支撑架内端的右端，传动电机的设计能够带动活动螺母在螺纹杆上匀速移动。Preferably, the support frame is fixedly installed inside the device body, and the transmission motor is fixedly installed at the right end of the inner end of the support frame. The transmission motor is designed to drive the movable nut to move at a uniform speed on the threaded rod.
优选的，所述螺纹杆固定安装在传动电机左端的传动端，所述活动盘固定安装在支撑架内端的左端，所述螺纹杆的左端转动连接活动盘，活动盘的设计为螺纹杆提供了支撑的效果。Preferably, the threaded rod is fixedly mounted on the transmission end of the left end of the transmission motor, the movable disk is fixedly mounted on the left end of the inner end of the support frame, the left end of the threaded rod is rotatably connected to the movable disk, and the design of the movable disk provides a supporting effect for the threaded rod.
优选的，所述活动螺母螺纹连接在螺纹杆的外端，所述液压缸固定安装在活动螺母的下端，活动螺母能够带动液压缸左右移动，从而对点焊头的位置进行调节。Preferably, the movable nut is threadedly connected to the outer end of the threaded rod, and the hydraulic cylinder is fixedly installed at the lower end of the movable nut. The movable nut can drive the hydraulic cylinder to move left and right, thereby adjusting the position of the spot welding head.
优选的，所述调节杆固定安装在液压缸下端的传动端，所述点焊头位于调节杆的下端，调节杆能够推动点焊头与加工电子元器件的焊接部位充分接触。Preferably, the adjusting rod is fixedly mounted on the transmission end of the lower end of the hydraulic cylinder, the spot welding head is located at the lower end of the adjusting rod, and the adjusting rod can push the spot welding head to fully contact the welding part of the processed electronic components.
与现有技术相比，本实用新型的有益效果是：Compared with the prior art, the beneficial effects of the utility model are:
1、该电子元器件制造用点焊设备，通过安装主体机构，实现了该装置本体在进行电子元器件制造的点焊作业时，形成了封闭式的加工区域，为点焊区域起到了防护的效果，单向进气管与风机的设计对装置本体起到了换气的效果，配合通风箱的设计能够将点焊作业中产生的废屑及异味进行吸附，为工作人员提供一个良好的工作环境，提高了该装置本体的防护性和环保性；1. The spot welding equipment for electronic component manufacturing, by installing the main body mechanism, realizes that the device body forms a closed processing area when performing the spot welding operation of electronic component manufacturing, which plays a protective effect for the spot welding area. The design of the one-way air intake pipe and the fan plays a ventilation effect on the device body. The design of the ventilation box can absorb the waste and odor generated in the spot welding operation, provide a good working environment for the staff, and improve the protection and environmental protection of the device body;
2、该电子元器件制造用点焊设备，通过安装调节机构，实现了该装置本体在使用时，能够通过操作对点焊头的位置进行适当调节，配合液压缸的设计使得点焊头能够与加工电子元器件的焊接位置充分接触，实现对电子元器件的精准点焊，提高了该装置本体的灵活性和实用性；2. The spot welding equipment for manufacturing electronic components is installed with an adjustment mechanism, so that the position of the spot welding head can be properly adjusted by operation when the device body is in use. The design of the hydraulic cylinder enables the spot welding head to fully contact the welding position of the processed electronic components, thereby achieving accurate spot welding of the electronic components and improving the flexibility and practicality of the device body;
3、该电子元器件制造用点焊设备，通过安装可视防护门板，实现了该装置本体在进行电子元器件制造的点焊作业时，工作人员可通过可视防护门板对电子元器件的加工状态进行实时监测，便于工作人员对电子元器件进行上下料作业，同时能够减少点焊作业中火花乱溅存在的安全隐患，提高了该装置本体的防护性。3. The spot welding equipment for electronic component manufacturing is equipped with a visual protective door panel, so that when the device body is performing spot welding operations for electronic component manufacturing, the staff can monitor the processing status of the electronic components in real time through the visual protective door panel, which is convenient for the staff to load and unload the electronic components. At the same time, it can reduce the safety hazards caused by sparks splashing during spot welding operations, thereby improving the protection of the device body.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型立体结构示意图；FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型通风箱立体结构示意图；Figure 2 is a schematic diagram of the three-dimensional structure of the ventilation box of the utility model;
图3为本实用新型调节机构立体结构示意图；FIG3 is a schematic diagram of the three-dimensional structure of the adjustment mechanism of the utility model;
图4为本实用新型点焊头局部细节放大结构示意图。FIG4 is a schematic diagram of the enlarged structure of a local detail of the spot welding head of the utility model.
图中：1、主体机构；101、装置本体；102、点焊头；103、可视防护门板；104、单向进气管；105、通风箱；106、风机；107、过滤板；108、活性炭吸附板；2、调节机构；201、装夹盘；202、支撑架；203、传动电机；204、螺纹杆；205、活动盘；206、活动螺母；207、液压缸；208、调节杆。In the figure: 1. Main mechanism; 101. Device body; 102. Spot welding head; 103. Visual protective door plate; 104. One-way air inlet pipe; 105. Ventilation box; 106. Fan; 107. Filter plate; 108. Activated carbon adsorption plate; 2. Adjustment mechanism; 201. Clamping plate; 202. Support frame; 203. Transmission motor; 204. Threaded rod; 205. Movable disk; 206. Movable nut; 207. Hydraulic cylinder; 208. Adjustment rod.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1－图4，本实用新型提供一种技术方案：一种电子元器件制造用点焊设备，包括主体机构1和调节机构2，调节机构2位于主体机构1的内部，主体机构1包括装置本体101、点焊头102和可视防护门板103，点焊头102活动安装在装置本体101的内部，可视防护门板103活动安装在装置本体101的前端；Please refer to Figures 1 to 4. The utility model provides a technical solution: a spot welding device for manufacturing electronic components, comprising a main body mechanism 1 and an adjustment mechanism 2, the adjustment mechanism 2 is located inside the main body mechanism 1, the main body mechanism 1 comprises a device body 101, a spot welding head 102 and a visual protection door plate 103, the spot welding head 102 is movably installed inside the device body 101, and the visual protection door plate 103 is movably installed at the front end of the device body 101;
主体机构1还包括单向进气管104、通风箱105、风机106、过滤板107和活性炭吸附板108，单向进气管104固定安装在装置本体101的上端，通风箱105固定安装在装置本体101的左端，风机106固定安装在通风箱105的左端，过滤板107固定安装在通风箱105的内部，活性炭吸附板108固定安装在通风箱105的内部，活性炭吸附板108位于过滤板107的左侧，在装置本体101的点焊作业中，风机106工作将点焊过程中产生的废屑烟尘吸入通风箱105内部，外界气体通过单向进气管104进入到装置本体101内部，对装置本体101内部进行换气，过滤板107将气体中的杂质进行过滤，活性炭吸附板108将气体中的异味进行吸附后排出。The main structure 1 also includes a one-way air intake pipe 104, a ventilation box 105, a fan 106, a filter plate 107 and an activated carbon adsorption plate 108. The one-way air intake pipe 104 is fixedly installed at the upper end of the device body 101, the ventilation box 105 is fixedly installed at the left end of the device body 101, the fan 106 is fixedly installed at the left end of the ventilation box 105, the filter plate 107 is fixedly installed inside the ventilation box 105, the activated carbon adsorption plate 108 is fixedly installed inside the ventilation box 105, and the activated carbon adsorption plate 108 is located on the left side of the filter plate 107. During the spot welding operation of the device body 101, the fan 106 works to suck the waste chips and smoke generated during the spot welding process into the ventilation box 105, and the outside air enters the device body 101 through the one-way air intake pipe 104 to ventilate the inside of the device body 101. The filter plate 107 filters impurities in the gas, and the activated carbon adsorption plate 108 adsorbs odors in the gas and discharges them.
调节机构2包括装夹盘201、支撑架202、传动电机203、螺纹杆204、活动盘205、活动螺母206、液压缸207和调节杆208，装夹盘201固定安装在装置本体101内部的下端，支撑架202固定安装在装置本体101的内部，传动电机203固定安装在支撑架202内端的右端，螺纹杆204固定安装在传动电机203左端的传动端，活动盘205固定安装在支撑架202内端的左端，螺纹杆204的左端转动连接活动盘205，活动螺母206螺纹连接在螺纹杆204的外端，液压缸207固定安装在活动螺母206的下端，调节杆208固定安装在液压缸207下端的传动端，点焊头102位于调节杆208的下端，工作人员拉动可视防护门板103将加工的电子元器件装夹到装夹盘201上方，然后关闭可视防护门板103，通过对传动电机203的操作带动活动螺母206在螺纹杆204上做直线运动，活动螺母206带动点焊头102调节到合适的位置，然后启动液压缸207推动点焊头102与加工的电子元器件充分接触，进行点焊操作。The adjusting mechanism 2 includes a clamping plate 201, a support frame 202, a transmission motor 203, a threaded rod 204, a movable plate 205, a movable nut 206, a hydraulic cylinder 207 and an adjusting rod 208. The clamping plate 201 is fixedly mounted at the lower end of the inside of the device body 101, the support frame 202 is fixedly mounted inside the device body 101, the transmission motor 203 is fixedly mounted at the right end of the inner end of the support frame 202, the threaded rod 204 is fixedly mounted at the transmission end of the left end of the transmission motor 203, the movable plate 205 is fixedly mounted at the left end of the inner end of the support frame 202, the left end of the threaded rod 204 is rotatably connected to the movable plate 205, and the movable nut 206 is threadedly connected to the threaded rod 2 04, the hydraulic cylinder 207 is fixedly mounted on the lower end of the movable nut 206, the adjusting rod 208 is fixedly mounted on the transmission end of the lower end of the hydraulic cylinder 207, and the spot welding head 102 is located at the lower end of the adjusting rod 208. The staff pulls the visible protective door panel 103 to clamp the processed electronic components above the clamping disk 201, and then closes the visible protective door panel 103. By operating the transmission motor 203, the movable nut 206 is driven to make a linear motion on the threaded rod 204. The movable nut 206 drives the spot welding head 102 to adjust to a suitable position, and then starts the hydraulic cylinder 207 to push the spot welding head 102 to fully contact with the processed electronic components to perform spot welding operations.
工作原理：当使用该装置本体101进行电子元器件的点焊作业时，工作人员拉动可视防护门板103将加工的电子元器件装夹到装夹盘201上方，然后关闭可视防护门板103，通过对传动电机203的操作带动活动螺母206在螺纹杆204上做直线运动，活动螺母206带动点焊头102调节到合适的位置，然后启动液压缸207推动点焊头102与加工的电子元器件充分接触，进行点焊操作，在装置本体101的点焊作业中，风机106工作将点焊过程中产生的废屑烟尘吸入通风箱105内部，外界气体通过单向进气管104进入到装置本体101内部，对装置本体101内部进行换气，过滤板107将气体中的杂质进行过滤，活性炭吸附板108将气体中的异味进行吸附后排出。Working principle: When the device body 101 is used to perform spot welding operations on electronic components, the staff pulls the visible protective door panel 103 to clamp the processed electronic components onto the top of the clamping disk 201, and then closes the visible protective door panel 103. By operating the transmission motor 203, the movable nut 206 is driven to make a linear motion on the threaded rod 204. The movable nut 206 drives the spot welding head 102 to adjust to a suitable position, and then the hydraulic cylinder 207 is started to push the spot welding head 102 to fully contact the processed electronic components to perform spot welding operations. During the spot welding operation of the device body 101, the fan 106 works to suck the waste chips and smoke generated during the spot welding process into the ventilation box 105, and the outside air enters the device body 101 through the one-way air inlet pipe 104 to ventilate the inside of the device body 101. The filter plate 107 filters impurities in the gas, and the activated carbon adsorption plate 108 adsorbs the odor in the gas and discharges it.
最后应当说明的是，以上内容仅用以说明本实用新型的技术方案，而非对本实用新型保护范围的限制，本领域的普通技术人员对本实用新型的技术方案进行的简单修改或者等同替换，均不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims (6)
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| CN202322944142.0U CN221695699U (en) | 2023-11-01 | 2023-11-01 | Spot welding equipment for manufacturing electronic components |
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