CN221694579U - Fluid spare part purger - Google Patents

Abstract

The utility model discloses a fluid parts cleaner, which solves the technical problems of low efficiency and poor cleaning effect of existing cleaning devices. The fluid parts cleaner includes a cleaning box provided with an ultrasonic vibrator, the cleaning box is connected to a drain valve, a liquid spray column connected to a water supply module is provided in the cleaning box, a plurality of jet holes are provided on the liquid spray column, and the cleaning box is connected to a mechanical vibration module. Compared with the existing machine cleaning method, it not only solves the technical problems of cumbersome machine cleaning process and low efficiency, but also can flush the inside of the fluid parts, thereby enhancing the cleaning effect. In addition, after cleaning with this fluid parts cleaner, the stubborn stain area can also be cleaned manually. Therefore, the technical solution provided by the utility model can improve the cleaning quality while reducing the cleaning cost.

Description

Fluid parts cleaning device

Technical Field

The utility model relates to the technical field of fluid parts cleaning, in particular to a fluid parts cleaning device.

Background Art

The fluid system is one of the main components of the tunnel boring machine, which includes many fluid parts, such as valves, filter elements, etc. Due to the harsh environment during tunnel excavation, the high working intensity of the tunnel boring machine's fluid system, and the poor quality of external water provided by the construction site, the tunnel boring machine filter element needs to be cleaned by a dedicated person every day.

In addition, if the fluid parts are not cleaned and rinsed before remanufacturing, gear oil and water system pollution will occur during use, which will lead to the malfunction of the fluid system and component damage. In severe cases, it may even cause the tunnel boring machine to advance normally.

At present, the fluid components of tunnel boring machines are mainly cleaned by ultrasound. However, it was found on site that it is difficult to use ultrasound to clean large metal debris. After cleaning, they need to be fished out from the cleaning pool and taken to the assembly table for manual drying. This will take up a lot of workers' time and cannot be wiped clean, resulting in low cleaning efficiency. In the process of taking the fluid components to the assembly table, the cleaning agent will drip onto the ground or the assembly table, causing waste of resources and environmental pollution. At the same time, the internal channels of components such as the filter element cannot be wiped dry and cleaned, resulting in incomplete cleaning and poor cleaning quality.

The Chinese utility model patent with the authorization announcement date of 2020.09.15 and the authorization announcement number of CN 211488853 U discloses an all-in-one machine for ultrasonic cleaning, spraying and drying of dust filter elements, including: a cleaning module, which uses ultrasonic waves to remove stains on the surface of the dust filter element; the cleaning module includes a cleaning tank and two ultrasonic transducers relatively arranged on both sides of the cleaning tank, and the top of the cleaning tank has a cleaning cover for opening and closing the cleaning tank; the ultrasonic removal of stains on the surface of the dust filter element is achieved by double-sided vibration; a spray module, which uses high-pressure water to wash away the stains removed from the dust filter element, and the sprayer also includes a compressed air nozzle that can spray compressed air downward; a drying module, including a drying chamber and a heating chamber, and has an air heating pipe to heat the air to form the hot air; wherein the hot air can enter the drying chamber from the heating chamber to dry the dust filter element by the hot air.

Although the above utility model patent discloses an integrated cleaning device, which belongs to the same technical field as the present application, it has the following deficiencies: (1) the cleaning module, spray module and drying module are connected side by side. When cleaning the workpiece, the workpiece needs to be transferred in sequence between different functional modules. Not only is the cleaning efficiency low and manpower is wasted due to the cumbersome cleaning steps, but the cleaning device also occupies a large space; (2) not only each functional module only has the functions of ultrasonic cleaning, spray cleaning, compressed gas cleaning, etc., but also the functional modules cannot work together, making it difficult to clean the inside of fluid parts and the cleaning effect is not thorough.

Summary of the invention

In view of the deficiencies in the above-mentioned background technology, the utility model proposes a fluid parts cleaner, which solves the technical problems of low efficiency and poor cleaning effect of the existing cleaning devices.

The technical solution of this application is:

A fluid parts cleaner comprises a cleaning box provided with an ultrasonic vibrator, the cleaning box is connected to a drain valve, a liquid spray column connected to a water supply module is arranged in the cleaning box, a plurality of jet holes are arranged on the liquid spray column, and the cleaning box is connected to a mechanical vibration module.

In the technical solution provided by the present technical solution, the cleaning box has ultrasonic vibration cleaning function, jet cleaning function and mechanical vibration cleaning function. At the same time, the three functional modules work together, especially when the ultrasonic vibrator is working, the mechanical vibration module is started synchronously, which can clean the fluid parts more efficiently. It should be noted that the spray column used for jet cleaning can act with the ultrasonic vibrator at the same time, or the ultrasonic vibrator can be activated after the spray column cleans the fluid parts. When in use, the fluid parts to be cleaned can be supported on the top of the spray column or can be mounted on the outside of the spray column. When the fluid parts to be cleaned are mounted on the outside of the spray column, the spray column can more fully rinse the inside of the fluid parts to be cleaned.

Furthermore, the mechanical vibration module includes a connecting rod mechanism and a supporting spring connected to the cleaning box, one end of the connecting rod mechanism is rotatably connected to the cleaning box, and the other end is connected to a motor.

On the basis of the above technical scheme, the present technical scheme provides an optimal fluid parts cleaner, in which the mechanical vibration module is set to a motor-driven and connecting rod mechanism-transmitted structural form. Not only is the structure simple, but it also works together with the support spring to enable the cleaning box to have multi-dimensional movement, thereby fully ensuring the cleaning effect.

Furthermore, the support spring and the connecting rod mechanism are both arranged at the bottom of the cleaning box.

On the basis of the above technical scheme, the present technical scheme provides an optimal fluid parts cleaner, in which the mechanical vibration module is arranged at the bottom of the cleaning box, which can not only directly serve as the base of the cleaning box, but also the elastic base can make the cleaning box obtain better vibration effect, and can make the cleaning box have vibration freedom in the up, down, left, right, front and back directions.

Furthermore, the support springs are connected to both sides or all around the cleaning box, and the connecting rod mechanism is connected to the side or bottom of the cleaning box.

Based on the above technical solution, the present technical solution provides several preferred fluid parts cleaners, that is, the support springs can be arranged in two or two groups symmetrically on the side of the cleaning box, or in multiple or multiple groups around the cleaning box. No matter where the support springs are arranged and how many are arranged, the connecting rod mechanism and the motor can be arranged on the side or bottom of the cleaning box.

Furthermore, the connecting rod mechanism includes a rotating rod fixedly connected to the output shaft of the motor and a swing rod hinged to the cleaning box, and the rotating rod is hinged to the swing rod.

Based on the above technical solution, the present technical solution provides an optimal fluid parts cleaner, that is, the connecting rod mechanism is set as a two-link form. When the output shaft of the motor rotates, the rotating rod rotates around the output shaft, and at the same time drives the swing rod to swing left and right, thereby realizing the vibration of the cleaning box up and down and left and right.

Furthermore, the support springs are provided in a plurality and are evenly distributed. Based on the above technical solution, the present technical solution provides an optimal fluid parts washer, which is provided with a plurality of support springs, which can not only ensure the reliability of the support for the cleaning box, but also obtain a richer vibration form.

Furthermore, a plurality of liquid spray columns are provided, and each liquid spray column is arranged at intervals on the bottom wall of the cleaning box.

On the basis of the above technical scheme, the present technical scheme provides an optimal fluid parts cleaner, and the design structure of several spray columns arranged at intervals can be suitable for the partitioned storage of small-sized fluid parts, and can also be suitable for the support of large-sized fluid parts. It can also enable fluid parts such as cylindrical filter elements to be mounted on each spray column. Therefore, it has a wide range of applications and good cleaning effect.

Furthermore, a wind tube corresponding to the liquid spray column is arranged in the cleaning box, and the wind tube is connected to a hot air blower.

On the basis of the above technical scheme, the present technical scheme provides an optimal fluid parts cleaner, and the hot air blower can be used to dry the fluid workpiece after ultrasonic vibrator cleaning, mechanical vibration module cleaning, and spray column cleaning, so as to facilitate further processing.

Furthermore, an air gun is arranged outside the cleaning box, and the air gun is connected to the air source through an air source triplet.

On the basis of the above technical scheme, this technical scheme provides an optimal fluid parts cleaning device. After the ultrasonic vibrator cleaning, mechanical vibration module cleaning, and liquid spray column cleaning are completed, the hot air blower dries the fluid workpiece, and the air gun can be used to clean the impurities still existing in the fluid parts such as the filter element after drying. The outlet pressure of the air gun can be adjusted through the air source triplex to provide a stable pressure and clean air source for the air gun.

Furthermore, the cleaning box is circulatedly connected to a water tank and an oil tank through a circulation pump. Based on the above technical solution, this technical solution provides an optimal fluid parts washer, which can recycle the oil used to soak the fluid workpiece and the water used for cleaning, thereby greatly saving the cost of consumables.

Compared with the prior art, the fluid parts cleaner provided by the utility model solves the technical problems of the small application range and easy interference of the existing fluid parts cleaners. Compared with the existing manual cleaning method, the fluid parts cleaner has an automatic cleaning function, which solves the problems of high cost and incomplete cleaning of the existing manual cleaning method. Compared with the existing machine cleaning method, it not only solves the technical problems of complicated machine cleaning process and low efficiency, but also can flush the inside of the fluid parts, thereby enhancing the cleaning effect. In addition, after cleaning with this fluid parts cleaner, the stubborn stain area can also be cleaned manually. Therefore, the technical solution provided by the utility model can improve the cleaning quality while reducing the cleaning cost.

BRIEF DESCRIPTION OF THE DRAWINGS

In order to more clearly illustrate the embodiments of the present utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

FIG1 is a schematic structural diagram of the utility model.

Description of Figure Numbers:

Hot air blower 1; air duct 1-1;

Air gun 2;

Air source triplex 3;

Spray column 4

Ultrasonic vibrator 5;

Mechanical vibration module 6; connecting rod mechanism 6-1; motor 6-2; supporting spring 6-3;

Drain valve 7;

Cleaning box 8.

DETAILED DESCRIPTION

The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the core concept of the utility model and the following embodiments, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

A fluid component cleaning device, as shown in FIG1, includes a cleaning box 8 provided with an ultrasonic vibrator 5, into which oil for soaking fluid components or cleaning liquid such as water for cleaning fluid components can be introduced. The cleaning box 8 is connected to a drain valve 7 for dispensing the oil or cleaning liquid. The ultrasonic vibrator 5 can vibrate the cleaning liquid in the entire cleaning box 8 to clean fine particles on fluid components such as filter elements.

The cleaning box 8 is provided with a liquid spray column 4 connected to the water supply module, and a plurality of jet holes are provided on the liquid spray column 4. Among the plurality of jet holes on the liquid spray column 4, the upper jet holes are specially treated to allow the water column to be obliquely upward to clean the fluid components such as the filter element in all aspects. The fluid components can be supported on the top of the liquid spray column 4, placed between adjacent liquid spray columns 4, or sleeved on the outside of the liquid spray column 4.

The cleaning box 8 is also connected to a mechanical vibration module 6. When the mechanical vibration module 6 is started, it can drive the cleaning box 8 to vibrate.

In the technical solution provided by the present technical solution, the cleaning box 8 has ultrasonic vibration cleaning function, jet cleaning function and mechanical vibration cleaning function. At the same time, the three functional modules work together, especially when the ultrasonic vibrator 5 is working, the mechanical vibration module 6 is started synchronously, which can clean the fluid parts more efficiently.

It should be noted that the liquid spray column 4 used for jet cleaning can act simultaneously with the ultrasonic vibrator 5, or the ultrasonic vibrator 5 can be activated after the liquid spray column 4 cleans the fluid parts. When in use, the fluid parts to be cleaned can be supported on the top of the liquid spray column 4 or can be sleeved on the outside of the liquid spray column 4. When the fluid parts to be cleaned are sleeved on the outside of the liquid spray column 4, the liquid spray column 4 can more fully rinse the inside of the fluid parts to be cleaned.

Based on the above embodiments, this embodiment provides a preferred fluid parts cleaner, wherein the mechanical vibration module 6 includes a connecting rod mechanism 6-1 and a support spring 6-3 connected to a cleaning box 8, one end of the connecting rod mechanism 6-1 is rotatably connected to the cleaning box 8, and the other end is connected to a motor 6-2.

In this embodiment, the mechanical vibration module 6 is configured as a structure in which the motor 6-2 drives and the connecting rod mechanism 6-1 transmits the transmission. Not only is the structure simple, but also, together with the support spring 6-3, the cleaning box 8 can have multi-dimensional movement, which can fully ensure the cleaning effect.

On the basis of the above-mentioned embodiment, this embodiment provides a preferred fluid parts washer, wherein the support spring 6 - 3 and the connecting rod mechanism 6 - 1 are both arranged at the bottom of the cleaning box 8 .

In this embodiment, the mechanical vibration module 6 is arranged at the bottom of the cleaning box 8, which can not only directly serve as the base of the cleaning box 8, but also the elastic base can make the cleaning box 8 obtain a better vibration effect, and can make the cleaning box 8 have vibration freedom in the up, down, left, right, front and back directions.

Based on the above embodiments, this embodiment provides several preferred fluid parts cleaners, wherein the support spring 6 - 3 is connected to both sides or all around the cleaning box 8 , and the connecting rod mechanism 6 - 1 is connected to the side or bottom of the cleaning box 8 .

That is, the support springs 6-3 can be set in two or two groups symmetrically on the side of the cleaning box 8, or in multiple or multiple groups around the cleaning box 8. No matter where the support springs 6-3 are set and how many are set, the connecting rod mechanism 6-1 and the motor 6-2 can be set on the side or bottom of the cleaning box 8.

Based on the above embodiment, this embodiment provides a preferred fluid parts cleaner, wherein the connecting rod mechanism 6-1 includes a rotating rod fixedly connected to the output shaft of the motor 6-2 and a swing rod hinged to the cleaning box 8, and the rotating rod is hinged to the swing rod.

That is, the connecting rod mechanism 6-1 is set to a two-connecting rod form. When the output shaft of the motor 6-2 rotates, the rotating rod rotates around the output shaft, and at the same time drives the swing rod to swing left and right, thereby realizing the vibration of the cleaning box 8 up and down and left and right.

On the basis of the above embodiment, this embodiment provides a preferred fluid parts washer, wherein a plurality of support springs 6-3 are provided, and each support spring 6-3 is evenly distributed. Providing a plurality of support springs 6-3 can not only ensure the reliability of the support for the cleaning box 8, but also obtain a richer vibration form.

On the basis of the above-mentioned embodiment, this embodiment provides a preferred fluid parts washer, wherein a plurality of liquid spray columns 4 are provided, and each liquid spray column 4 is arranged at intervals on the bottom wall of the cleaning box 8 .

This embodiment adopts a design structure in which a plurality of spray columns 4 are arranged at intervals, which can be used for the partitioned storage of small-sized fluid components, the support of large-sized fluid components, and can also enable fluid components such as cylindrical filter elements to be mounted on each spray column 4. Therefore, it has a wide range of applications and a good cleaning effect.

On the basis of the above embodiment, this embodiment provides a preferred fluid parts washer, wherein the cleaning box 8 is provided with a wind tube 1-1 corresponding to the liquid spray column 4, and the wind tube 1-1 is connected to a hot air blower 1. The hot air blower 1 can be used to dry the fluid workpiece after cleaning by the ultrasonic vibrator 5, the mechanical vibration module 6, and the liquid spray column 4, so as to facilitate further processing.

On the basis of the above embodiment, this embodiment provides a preferred fluid parts cleaning device, wherein an air gun 2 is provided outside the cleaning box 1, and the air gun 2 is connected to the air source through the air source triplex 3. After the ultrasonic vibrator 5 cleaning, the mechanical vibration module 6 cleaning, and the liquid spray column 4 cleaning are completed, the hot air blower 1 dries the fluid workpiece, and the air gun 2 can be used to clean the impurities still existing in the fluid parts such as the filter element after drying.

On the basis of the above embodiments, this embodiment provides a preferred fluid parts cleaner. In actual use, a circulation unit can be added according to the size of the site, that is, the cleaning box 8 is circulatedly connected to the water tank and the oil tank through a circulation pump, so that the oil used to soak the fluid workpiece and the water used for cleaning can be recycled respectively, which can save the cost of consumables to a great extent.

When using the fluid parts cleaning device provided by the utility model, it is necessary to first put the filter element and other fluid parts into the spray column 4, and then add diesel to soak for 15 minutes. This step can be omitted for the filter element and other fluid parts that do not contact grease. Soaking with diesel can well dissolve the grease on the surface of the filter element and other fluid parts, and the diesel is discharged through the drain valve 7 after soaking. Then start the spray column 4 to spray and clean the filter element and other fluid parts, then add water to the cleaning box 8 to immerse the filter element and other fluid parts, then turn on the ultrasonic vibrator 5, and finally start the mechanical vibration module 6 and run for fifteen minutes. After cleaning, drain the sewage or other cleaning liquid through the drain valve 7, enter the drying mode, and turn on the hot air blower 1 for fifteen minutes. After turning off the hot air blower 1, check whether the filter element and other fluid parts are cleaned. If there are still impurities attached to the surface of the filter element and other fluid parts, you can continue to clean it with the air gun 2.

The equipment can be placed in an open space on the tunnel boring machine trailer.

The parts not described in detail in the present invention are all conventional technical means known to those skilled in the art.

The above content shows and describes the basic principle, main features and beneficial effects of the utility model. The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims (10)

1. A fluid parts washer, comprising a cleaning box (8) provided with an ultrasonic vibrator (5), the cleaning box (8) being connected to a drain valve (7), characterized in that: a liquid spray column (4) connected to a water supply module is provided in the cleaning box (8), a plurality of jet holes are provided on the liquid spray column (4), and the cleaning box (8) is connected to a mechanical vibration module (6). 2. The fluid parts washer according to claim 1, characterized in that: the mechanical vibration module (6) comprises a connecting rod mechanism (6-1) and a supporting spring (6-3) connected to the cleaning box (8), one end of the connecting rod mechanism (6-1) is rotatably connected to the cleaning box (8), and the other end is connected to the motor (6-2). 3. The fluid parts washer according to claim 2, characterized in that the support spring (6-3) and the connecting rod mechanism (6-1) are both arranged at the bottom of the cleaning box (8). 4. The fluid parts washer according to claim 2, characterized in that: the support spring (6-3) is connected to both sides or all around the cleaning box (8), and the connecting rod mechanism (6-1) is connected to the side or bottom of the cleaning box (8). 5. The fluid parts washer according to any one of claims 2 to 4, characterized in that the connecting rod mechanism (6-1) comprises a rotating rod fixedly connected to the output shaft of the motor (6-2) and a swing rod hinged to the cleaning box (8), and the rotating rod is hinged to the swing rod. 6. The fluid parts washer according to claim 5, characterized in that: a plurality of the support springs (6-3) are provided, and the support springs (6-3) are evenly distributed. 7. The fluid parts washer according to any one of claims 1-4 and 6, characterized in that: a plurality of the liquid spray columns (4) are provided, and each of the liquid spray columns (4) is arranged at intervals on the bottom wall of the cleaning box (8). 8. The fluid parts washer according to claim 7, characterized in that: a wind tube (1-1) corresponding to the liquid spray column (4) is arranged in the cleaning box (8), and the wind tube (1-1) is connected to a hot air blower (1). 9. The fluid parts washer according to any one of claims 1-4, 6 and 8, characterized in that an air gun (2) connected to an air source through an air source triplet (3) is arranged outside the cleaning box (8). 10. The fluid parts washer according to any one of claims 1-4, 6 and 8, characterized in that the cleaning tank (8) is cyclically connected to a water tank and an oil tank via a circulating pump.