CN221693160U - Dust removal equipment with pre-dust removal function - Google Patents
Dust removal equipment with pre-dust removal function Download PDFInfo
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- CN221693160U CN221693160U CN202420087194.2U CN202420087194U CN221693160U CN 221693160 U CN221693160 U CN 221693160U CN 202420087194 U CN202420087194 U CN 202420087194U CN 221693160 U CN221693160 U CN 221693160U
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- 239000000428 dust Substances 0.000 title claims abstract description 157
- 238000005507 spraying Methods 0.000 claims abstract description 35
- 239000007788 liquid Substances 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 112
- 238000003860 storage Methods 0.000 claims description 14
- 239000003595 mist Substances 0.000 claims description 10
- 238000005086 pumping Methods 0.000 claims description 7
- 239000002245 particle Substances 0.000 abstract description 14
- 239000007921 spray Substances 0.000 abstract description 13
- 239000012535 impurity Substances 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 abstract 1
- 230000000007 visual effect Effects 0.000 description 4
- 230000032258 transport Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003809 water extraction Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及除尘技术领域,尤其涉及一种具有预除尘功能的除尘设备。The utility model relates to the technical field of dust removal, in particular to a dust removal device with a pre-dust removal function.
背景技术Background Art
除尘设备,是指把粉尘从烟气中分离出来的设备,也叫除尘器或除尘设备。除尘设备是利用井下的除尘水管和压风管路,在水中加入一定的添加剂,引入风压,通过专用设备,完成一系列工艺流程,产生泡沫,通过分配器、喷头支架组件喷洒至尘源上。Dust removal equipment refers to equipment that separates dust from flue gas, also called dust collector or dust removal equipment. Dust removal equipment uses underground dust removal water pipes and compressed air pipelines, adds certain additives to the water, introduces wind pressure, and completes a series of process flows through special equipment to generate foam, which is sprayed onto the dust source through the distributor and nozzle bracket assembly.
大多数化工生产或者机械制造中会产生大量的粉尘,大多数的除尘设备都没有预除尘功能,所以导致了在长时间除尘后,大量粉尘中的较大颗粒物,会附着在除尘设备的管道或者风机内,导致除尘效果大大下滑,而且容易造成设备使用寿命的减少。Most chemical production or mechanical manufacturing will generate a large amount of dust. Most dust removal equipment does not have a pre-dust removal function. As a result, after a long period of dust removal, large particles in the dust will adhere to the pipes or fans of the dust removal equipment, causing the dust removal effect to decline significantly and easily shortening the service life of the equipment.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种具有预除尘功能的除尘设备。The utility model aims to solve the shortcomings in the prior art and proposes a dust removal device with a pre-dust removal function.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种具有预除尘功能的除尘设备,包括除尘设备,所述除尘设备前端表面上端设置有控制面板,下端设置有出风管道,除尘设备左侧上端连通有吸尘管道,吸尘管道与除尘设备相连通,吸尘管道上设置有预除尘机构;A dust removal device with a pre-dust removal function comprises a dust removal device, wherein a control panel is arranged at the upper end of the front surface of the dust removal device, an air outlet duct is arranged at the lower end, a dust suction duct is connected to the upper left end of the dust removal device, the dust suction duct is connected to the dust removal device, and a pre-dust removal mechanism is arranged on the dust suction duct;
所述预除尘机构包括水箱、高压水泵、喷洒装置,喷洒装置与高压水泵连通,喷洒装置设置在吸尘管道中间端前后两侧壁边内,高压水泵设置在吸尘管道前侧,高压水泵下端连通进水箱内部,水箱设置在吸尘管道下方,水箱左侧上表面与吸尘管道连通。The pre-dust removal mechanism includes a water tank, a high-pressure water pump, and a spraying device. The spraying device is connected to the high-pressure water pump. The spraying device is arranged in the front and rear side walls of the middle end of the dust suction pipe. The high-pressure water pump is arranged at the front side of the dust suction pipe. The lower end of the high-pressure water pump is connected to the inside of the water inlet tank. The water tank is arranged below the dust suction pipe, and the upper left surface of the water tank is connected to the dust suction pipe.
此外,优选的结构是,所述水箱内部上端开设有储水腔,储水腔下端开设有出水腔,储水腔与出水腔之间水平设置有滤网。In addition, a preferred structure is that a water storage chamber is opened at the upper end of the water tank, a water outlet chamber is opened at the lower end of the water storage chamber, and a filter is horizontally arranged between the water storage chamber and the water outlet chamber.
此外,优选的结构是,所述水箱箱体左侧外表面上开设有可视窗口,水箱上表面后侧表面上水平放置有过滤板,上表面前端设置有盖板,水箱左侧表面下端连通安装有出水阀。In addition, the preferred structure is that a visual window is opened on the left outer surface of the water tank body, a filter plate is horizontally placed on the rear surface of the upper surface of the water tank, a cover plate is arranged at the front end of the upper surface, and a water outlet valve is installed at the lower end of the left surface of the water tank.
此外,优选的结构是,所述高压水泵通过底座固定在吸尘管道前端表面上,高压水泵左侧连接安装有输水管,输水管连通至喷洒装置,高压水泵右侧连接安装有抽水管。In addition, a preferred structure is that the high-pressure water pump is fixed on the front end surface of the dust suction pipe through a base, a water supply pipe is connected to the left side of the high-pressure water pump, the water supply pipe is connected to the spraying device, and a water suction pipe is connected to the right side of the high-pressure water pump.
此外,优选的结构是,所述抽水管连通进储水腔内,抽水管底部垂直安装有过滤头。In addition, a preferred structure is that the water pumping pipe is connected to the water storage chamber, and a filter head is vertically installed at the bottom of the water pumping pipe.
此外,优选的结构是,所述喷洒装置包括喷洒管,喷洒管上端连接抽水管,喷洒管连接固定架,固定架上垂直排列设置有喷洒雾头,喷洒管向喷洒雾头输送液体。In addition, a preferred structure is that the spraying device includes a spraying pipe, the upper end of the spraying pipe is connected to a water pumping pipe, the spraying pipe is connected to a fixing frame, spraying mist heads are vertically arranged on the fixing frame, and the spraying pipe transports liquid to the spraying mist heads.
此外,优选的结构是,所述吸尘管道管道内部尾端垂直设置有海绵过滤板,中端下表面开设有导流槽,导流槽与下方水箱互相贯通。In addition, a preferred structure is that a sponge filter plate is vertically arranged at the tail end of the dust collection duct, and a guide groove is opened on the lower surface of the middle end, and the guide groove is interconnected with the water tank below.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1、吸尘管道上设置的预除尘机构,可以有效防止长时间除尘下,大颗粒灰尘会使得除尘设备堵塞,同时喷洒装置喷出雾化液体,可以有效带动粉尘中的大颗粒杂质掉落。同时也可以中和掉粉尘中的化学物,使得预降尘效果更好。1. The pre-dust removal mechanism installed on the dust collection pipe can effectively prevent the large dust particles from clogging the dust removal equipment during long-term dust removal. At the same time, the spray device sprays atomized liquid, which can effectively drive the large particles of impurities in the dust to fall. At the same time, it can also neutralize the chemicals in the dust, making the pre-dust reduction effect better.
2、过滤板可以效的过滤雾化后液体中附带的大颗粒杂质,同时过滤板设置成可拆卸式,方便随时更换清洗。2. The filter plate can effectively filter out large particles of impurities in the atomized liquid. At the same time, the filter plate is detachable, which is convenient for replacement and cleaning at any time.
3、海绵过滤板在吸尘管道吸入粉尘的同时,防止雾化的液体进入除尘设备,海绵过滤板可以有效吸收掉粉尘当中的液体。3. The sponge filter plate prevents the atomized liquid from entering the dust removal equipment while sucking dust into the vacuum pipe. The sponge filter plate can effectively absorb the liquid in the dust.
4、滤网有效解决在放水时,长时间堆积的大颗粒会对出水腔造成堵塞。4. The filter can effectively solve the problem that large particles accumulated for a long time will cause blockage in the water outlet cavity when draining water.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种具有预除尘功能的除尘设备的轴侧图;FIG1 is an isometric view of a dust removal device with a pre-dust removal function proposed by the present invention;
图2为本实用新型提出的一种具有预除尘功能的除尘设备的预除尘机构的轴侧图;FIG2 is an isometric view of a pre-dust removal mechanism of a dust removal device with a pre-dust removal function proposed by the present invention;
图3为图2中A的放大图;Fig. 3 is an enlarged view of A in Fig. 2;
图4为吸尘管道与水箱的内部结构示意图一;FIG4 is a schematic diagram of the internal structure of the dust collection pipe and the water tank;
图5为吸尘管道与水箱的内部结构示意图二。FIG. 5 is a second schematic diagram of the internal structure of the dust collection pipe and the water tank.
图中:1除尘设备、2控制面板、3吸尘管道、31导流槽、32海绵过滤板、4预除尘机构、5出风管道、6喷洒装置、61喷洒管、62固定架、63喷洒雾头、7水箱、71储水腔、72出水腔、8高压水泵、81输水管、82抽水管、821过滤头、9出水阀、10支撑架、11可视窗口、12底座、13盖板、14过滤板、15滤网。In the figure: 1 dust removal equipment, 2 control panel, 3 dust suction duct, 31 guide groove, 32 sponge filter plate, 4 pre-dust removal mechanism, 5 air outlet duct, 6 spray device, 61 spray pipe, 62 fixing frame, 63 spray mist head, 7 water tank, 71 water storage chamber, 72 water outlet chamber, 8 high-pressure water pump, 81 water pipe, 82 water pump, 821 filter head, 9 water outlet valve, 10 support frame, 11 visual window, 12 base, 13 cover plate, 14 filter plate, 15 filter screen.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
参照图1-5,一种具有预除尘功能的除尘设备,包括除尘设备1,除尘设备1前端表面上端设置有控制面板2,下端设置有出风管道5,除尘设备1左侧上端连通有吸尘管道3,吸尘管道3与除尘设备1相连通,吸尘管道3上设置有预除尘机构4;1-5, a dust removal device with a pre-dust removal function includes a dust removal device 1, a control panel 2 is provided at the upper end of the front surface of the dust removal device 1, an air outlet duct 5 is provided at the lower end, a dust suction duct 3 is connected to the upper left end of the dust removal device 1, the dust suction duct 3 is connected to the dust removal device 1, and a pre-dust removal mechanism 4 is provided on the dust suction duct 3;
预除尘机构4包括水箱7、高压水泵8、喷洒装置6,喷洒装置6与高压水泵8连通,喷洒装置6设置在吸尘管道3中间端前后两侧壁边内,高压水泵8设置在吸尘管道3前侧,高压水泵8下端连通进水箱7内部,水箱7设置在吸尘管道3下方,水箱7左侧上表面与吸尘管道3连通。The pre-dust removal mechanism 4 includes a water tank 7, a high-pressure water pump 8, and a spraying device 6. The spraying device 6 is connected to the high-pressure water pump 8. The spraying device 6 is arranged in the front and rear side walls of the middle end of the dust suction pipe 3. The high-pressure water pump 8 is arranged on the front side of the dust suction pipe 3. The lower end of the high-pressure water pump 8 is connected to the inside of the water inlet tank 7. The water tank 7 is arranged below the dust suction pipe 3. The upper left surface of the water tank 7 is connected to the dust suction pipe 3.
其中,水箱7内部上端开设有储水腔71,储水腔71下端开设有出水腔72,储水腔71与出水腔72之间水平设置有滤网15。水箱7箱体左侧外表面上开设有可视窗口11,水箱7上表面后侧表面上水平放置有过滤板14,上表面前端设置有盖板13,水箱7左侧表面下端连通安装有出水阀9。A water storage chamber 71 is provided at the upper end of the water tank 7, a water outlet chamber 72 is provided at the lower end of the water storage chamber 71, and a filter screen 15 is horizontally arranged between the water storage chamber 71 and the water outlet chamber 72. A visual window 11 is provided on the left outer surface of the water tank 7, a filter plate 14 is horizontally arranged on the rear surface of the upper surface of the water tank 7, a cover plate 13 is arranged at the front end of the upper surface, and a water outlet valve 9 is connected and installed at the lower end of the left surface of the water tank 7.
此外,高压水泵8通过底座12固定在吸尘管道3前端表面上,高压水泵8左侧连接安装有输水管81,输水管81连通至喷洒装置6,高压水泵8右侧连接安装有抽水管82。In addition, the high-pressure water pump 8 is fixed on the front end surface of the dust suction pipe 3 through the base 12. A water pipe 81 is connected to the left side of the high-pressure water pump 8, and the water pipe 81 is connected to the spraying device 6. A water suction pipe 82 is connected to the right side of the high-pressure water pump 8.
而且,抽水管82连通进储水腔71内,抽水管82底部垂直安装有过滤头821。Moreover, the water pumping pipe 82 is connected to the water storage chamber 71 , and a filter head 821 is vertically installed at the bottom of the water pumping pipe 82 .
同时,喷洒装置6包括喷洒管61,喷洒管61上端连接抽水管82,喷洒管61连接固定架62,固定架62上垂直排列设置有喷洒雾头63,喷洒管61向喷洒雾头63输送液体。Meanwhile, the spraying device 6 comprises a spraying pipe 61 , the upper end of which is connected to the water pumping pipe 82 , and the spraying pipe 61 is connected to the fixing frame 62 , on which spraying mist heads 63 are vertically arranged, and the spraying pipe 61 delivers liquid to the spraying mist heads 63 .
此外,吸尘管道3管道内部尾端垂直设置有海绵过滤板32,中端下表面开设有导流槽31,导流槽31与下方水箱7互相贯通。In addition, a sponge filter plate 32 is vertically arranged at the tail end of the dust collection pipe 3, and a guide groove 31 is opened on the lower surface of the middle end, and the guide groove 31 is connected with the water tank 7 below.
本实施方式中,在对制造生产中产生的粉尘进行除尘时,需要使用除尘设备1来进行除尘。除尘设备1将粉尘吸入,粉尘从吸尘管道3进入然后吸入除尘设备1内部,出风管道5保证了通风性,在除尘设备1工作的时候,使用控制面板2开启预除尘机构4。In this embodiment, when dust is removed from the dust generated in the manufacturing process, the dust removal device 1 is used for dust removal. The dust removal device 1 sucks the dust, and the dust enters from the dust suction pipe 3 and is then sucked into the dust removal device 1. The air outlet pipe 5 ensures ventilation. When the dust removal device 1 is working, the control panel 2 is used to turn on the pre-dust removal mechanism 4.
首先高压水泵8工作,抽水管82从储水腔71内抽出液体,过滤头821可以过滤掉液体中的杂质,放置抽水管82堵塞,同时液体经过高压水泵8输送进输水管81,输水管81将液体输送进喷洒装置6。First, the high-pressure water pump 8 works, and the water extraction pipe 82 extracts liquid from the water storage chamber 71. The filter head 821 can filter out impurities in the liquid and prevent the water extraction pipe 82 from being blocked. At the same time, the liquid is transported into the water delivery pipe 81 through the high-pressure water pump 8, and the water delivery pipe 81 transports the liquid into the spraying device 6.
喷洒装置6的喷洒管61将液体输送进两侧喷洒雾头63上,液体从喷洒雾头63内喷出,产生雾化的液体,粉尘进入吸尘管道3后,两侧的喷洒雾头63同时喷出雾化液体,雾化液体会带动粉尘中大颗粒的杂质掉落进下方的过滤板14上,达到预除尘的目的,雾化后的液体通过过滤板14过滤重新流回储水腔71内,方便循环使用。The spray pipe 61 of the spray device 6 transports the liquid to the spray mist heads 63 on both sides, and the liquid is sprayed out from the spray mist heads 63 to produce atomized liquid. After the dust enters the dust suction pipe 3, the spray mist heads 63 on both sides spray atomized liquid at the same time. The atomized liquid will drive large particles of impurities in the dust to fall onto the filter plate 14 below, thereby achieving the purpose of pre-dust removal. The atomized liquid is filtered through the filter plate 14 and flows back into the water storage chamber 71 for convenient recycling.
设置的过滤板14可以有效的过滤雾化后液体中附带的大颗粒杂质,同时过滤板14设置成可拆卸式,方便随时更换清洗。The filter plate 14 can effectively filter out large particles of impurities in the atomized liquid. At the same time, the filter plate 14 is detachable, which is convenient for replacement and cleaning at any time.
海绵过滤板32在吸尘管道3吸入粉尘的同时,防止雾化的液体进入除尘设备1,海绵过滤板32可以有效吸收掉粉尘当中的液体。The sponge filter plate 32 prevents atomized liquid from entering the dust removal device 1 while the dust suction pipe 3 sucks in dust. The sponge filter plate 32 can effectively absorb the liquid in the dust.
同时滤网15有效解决在放水时,长时间堆积的大颗粒会对出水腔造成堵塞。At the same time, the filter screen 15 effectively solves the problem that large particles accumulated for a long time will cause blockage in the water outlet cavity when draining water.
人们可以通过可视窗口11观察内部液体浑浊度,当液体过于浑浊,可以及时打开出水阀9,将液体放出,然后将水箱7的盖板13拿开,倒入新的液体,同时可以根据加工环境的粉尘,加入不同的液体,可以有效的中和掉粉尘中的化学残留。People can observe the turbidity of the internal liquid through the visual window 11. When the liquid is too turbid, the water outlet valve 9 can be opened in time to release the liquid, and then the cover 13 of the water tank 7 can be removed to pour new liquid. At the same time, different liquids can be added according to the dust in the processing environment to effectively neutralize the chemical residues in the dust.
本实用新型中,吸尘管道3上设置的预除尘机构4,可以有效防止长时间除尘下,大颗粒灰尘会使得除尘设备1堵塞,同时喷洒装置6喷出雾化液体,可以有效带动粉尘中的大颗粒杂质掉落。同时也可以中和掉粉尘中的化学物,使得预降尘效果更好。In the utility model, the pre-dust removal mechanism 4 arranged on the dust suction pipe 3 can effectively prevent the large dust particles from clogging the dust removal device 1 during long-term dust removal, and the spraying device 6 sprays atomized liquid, which can effectively drive the large impurities in the dust to fall. At the same time, the chemicals in the dust can also be neutralized, so that the pre-dust reduction effect is better.
过滤板14可以效的过滤雾化后液体中附带的大颗粒杂质,同时过滤板14设置成可拆卸式,方便随时更换清洗。The filter plate 14 can effectively filter out large particles of impurities in the atomized liquid. At the same time, the filter plate 14 is configured to be detachable, so that it can be replaced and cleaned at any time.
海绵过滤板32在吸尘管道3吸入粉尘的同时,防止雾化的液体进入除尘设备1,海绵过滤板32可以有效吸收掉粉尘当中的液体。The sponge filter plate 32 prevents atomized liquid from entering the dust removal device 1 while the dust suction pipe 3 sucks in dust. The sponge filter plate 32 can effectively absorb the liquid in the dust.
滤网15有效解决在放水时,长时间堆积的大颗粒会对出水腔造成堵塞。The filter screen 15 effectively solves the problem that large particles accumulated for a long time will cause blockage in the water outlet cavity when draining water.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420087194.2U CN221693160U (en) | 2024-01-15 | 2024-01-15 | Dust removal equipment with pre-dust removal function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420087194.2U CN221693160U (en) | 2024-01-15 | 2024-01-15 | Dust removal equipment with pre-dust removal function |
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| CN221693160U true CN221693160U (en) | 2024-09-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420087194.2U Active CN221693160U (en) | 2024-01-15 | 2024-01-15 | Dust removal equipment with pre-dust removal function |
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| Country | Link |
|---|---|
| CN (1) | CN221693160U (en) |
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2024
- 2024-01-15 CN CN202420087194.2U patent/CN221693160U/en active Active
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