CN221689044U - A motor controller upper cover, drive motor and automobile - Google Patents

A motor controller upper cover, drive motor and automobile Download PDF

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Publication number
CN221689044U
CN221689044U CN202323403651.9U CN202323403651U CN221689044U CN 221689044 U CN221689044 U CN 221689044U CN 202323403651 U CN202323403651 U CN 202323403651U CN 221689044 U CN221689044 U CN 221689044U
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cover plate
sealing
motor controller
upper cover
hole
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彭辰琛
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IAT Automobile Technology Co Ltd
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IAT Automobile Technology Co Ltd
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Abstract

The application provides an upper cover plate of a motor controller, a driving motor and an automobile, and belongs to the field of automobile design and manufacture. The application provides an upper cover plate of a motor controller, which comprises a first cover plate, a sealing piece and a second cover plate; the first cover plate is provided with a through overhaul hole; the second cover plate is covered on the access hole and is connected with the first cover plate; the sealing element is arranged on the circumference of the access hole in a surrounding manner and is positioned between the second cover plate and the first cover plate, and the sealing element is pressed by the second cover plate to be tightly attached to the first cover plate and the second cover plate. The motor controller upper cover plate provided by the application can improve the air tightness of the access hole, so that the access hole is not easy to generate air leakage in Gao Wenshi thermal environment; meanwhile, the second cover plate is detached without removing glue, so that maintenance convenience is improved; the upper cover plate structure of the motor controller is also applied to most stamping part opening cover plate sealing structures, namely the first cover plate and the second cover plate can be directly stamped, and the sealing parts are matched to meet the air tightness requirement.

Description

一种电机控制器上盖板,驱动电机及汽车A motor controller upper cover, drive motor and automobile

技术领域Technical Field

本实用新型涉及汽车设计及制造领域,尤其是涉及一种电机控制器上盖板,驱动电机及汽车。The utility model relates to the field of automobile design and manufacturing, in particular to an upper cover plate of a motor controller, a driving motor and an automobile.

背景技术Background Art

驱动电机是新能源汽车中的核心部件之一,它负责将电能转化为机械能,推动汽车前进。The drive motor is one of the core components of new energy vehicles. It is responsible for converting electrical energy into mechanical energy to propel the vehicle forward.

集成式的驱动电机主要包括密封壳体、以及布置在密封壳体内的电机总成、减速器总成及控制器总成等部件组成。为便于维修,控制器总成相邻处的密封壳体上设计有电机控制器上盖板,通过在电机控制器上盖板开设贯通的检修孔,使固定端子等组件可以通过检修孔暴露,以便于维修。然而,现有技术中电机控制器上盖板上的检修孔通常采用涂胶连接小盖板的方式密封,在高温、湿热环境中,容易出现开胶漏气等现象,导致驱动电机的气密性较差;同时,涂胶后小盖板不便于拆卸,导致维修便捷性较差。The integrated drive motor mainly includes a sealed housing, and components such as a motor assembly, a reducer assembly and a controller assembly arranged in the sealed housing. For the convenience of maintenance, a motor controller upper cover is designed on the sealed housing adjacent to the controller assembly. By opening a through inspection hole on the motor controller upper cover, components such as fixed terminals can be exposed through the inspection hole for easy maintenance. However, in the prior art, the inspection hole on the motor controller upper cover is usually sealed by gluing a small cover plate. In a high temperature, humid and hot environment, the glue is easily opened and leaked, resulting in poor air tightness of the drive motor; at the same time, the small cover plate is not easy to disassemble after gluing, resulting in poor maintenance convenience.

鉴于上述,特提出本实用新型。In view of the above, the present utility model is proposed.

实用新型内容Utility Model Content

本实用新型提供一种电机控制器上盖板,驱动电机及汽车,旨在解决现有技术中,电机控制器上盖板上的检修孔气密性较差,以及维修便捷性较差的问题。The utility model provides a motor controller upper cover plate, a drive motor and a car, aiming to solve the problems of poor air tightness and poor maintenance convenience of the inspection hole on the motor controller upper cover plate in the prior art.

本实用新型的第一方面提供一种电机控制器上盖板,包括第一盖板、密封件及第二盖板;第一盖板上开设有贯通的检修孔;第二盖板盖设在检修孔上、并与第一盖板连接;密封件环设在检修孔的周向上,位于第二盖板和第一盖板之间,密封件设置为受第二盖板抵压与第一盖板及第二盖板紧密贴合。The first aspect of the utility model provides an upper cover plate of a motor controller, comprising a first cover plate, a sealing member and a second cover plate; a through inspection hole is opened on the first cover plate; the second cover plate is arranged on the inspection hole and is connected to the first cover plate; the sealing member is arranged in a ring on the circumference of the inspection hole, located between the second cover plate and the first cover plate, and the sealing member is arranged to be pressed by the second cover plate and fit tightly with the first cover plate and the second cover plate.

一些实施方式中,第一盖板包括第一本体部及密封部,第一本体部开设有检修孔,密封部突出于第一本体部并沿周向延伸以环设于检修孔;密封件环设于密封部并与第一本体部贴合;第二盖板盖设于密封部并与第一本体部连接,以抵压密封件。In some embodiments, the first cover plate includes a first main body portion and a sealing portion, the first main body portion is provided with an inspection hole, the sealing portion protrudes from the first main body portion and extends circumferentially to be arranged around the inspection hole; the sealing member is arranged around the sealing member and is in contact with the first main body portion; the second cover plate is covered on the sealing member and is connected to the first main body portion to press against the sealing member.

一些实施方式中,第二盖板包括第二本体部、延伸部及抵压部;抵压部与第二本体部沿检修孔的轴向间隔布置,抵压部与第二本体部之间连接有延伸部;抵压部盖设于密封件并与密封部贴合,以抵压密封件;第二本体部与密封部沿检修孔的径向间隔布置、且与第一本体部贴合并连接。In some embodiments, the second cover plate includes a second main body portion, an extension portion and a pressing portion; the pressing portion and the second main body portion are arranged at intervals along the axial direction of the inspection hole, and the extension portion is connected between the pressing portion and the second main body portion; the pressing portion covers the sealing member and fits with the sealing member to press against the sealing member; the second main body portion and the sealing member are arranged at intervals along the radial direction of the inspection hole, and fit and are connected to the first main body portion.

一些实施方式中,密封件布置在延伸部与密封部之间且朝向抵压部方向突出于密封部,以受第二盖板抵压后与第二盖板和第一盖板紧密贴合。In some embodiments, the sealing member is arranged between the extending portion and the sealing portion and protrudes from the sealing portion toward the pressing portion so as to be tightly fitted with the second cover plate and the first cover plate after being pressed by the second cover plate.

一些实施方式中,密封件采用弹性材料,以受第二盖板抵压后产生压缩变形、并填充于第二盖板和第一盖板之间。In some embodiments, the sealing member is made of elastic material, which is compressed and deformed by the second cover plate and filled between the second cover plate and the first cover plate.

一些实施方式中,第二本体部设置有多个固定孔,多个固定孔沿第二本体部的周向间隔排布;第一本体部开设有对应的多个第一安装孔,每个第一安装孔和对应的固定孔内设置有连接件;连接件穿过第一安装孔及对应的固定孔,以将第二盖板与第一盖板固定连接。In some embodiments, the second main body portion is provided with a plurality of fixing holes, and the plurality of fixing holes are arranged at intervals along the circumference of the second main body portion; the first main body portion is provided with a corresponding plurality of first mounting holes, and each first mounting hole and the corresponding fixing hole are provided with a connecting member; the connecting member passes through the first mounting hole and the corresponding fixing hole to fix the second cover plate to the first cover plate.

一些实施方式中,抵压部还设置有固定凸台,固定凸台朝向第一盖板方向突出、并位于检修孔内,以用于固定控制器总成。In some embodiments, the pressing portion is further provided with a fixing boss, which protrudes toward the first cover plate and is located in the inspection hole, so as to fix the controller assembly.

一些实施方式中,第一本体部还设置有多个第二安装孔;多个第二安装孔间隔环设在第一本体部的周向上,以用于与第一安装孔共同将电机控制器上盖板固定在密封壳体上。In some embodiments, the first body portion is further provided with a plurality of second mounting holes; the plurality of second mounting hole spacer rings are arranged in the circumferential direction of the first body portion to be used together with the first mounting holes to fix the upper cover plate of the motor controller on the sealed housing.

本实用新型的第二方面提供一种驱动电机,包括上述的电机控制器上盖板、控制器总成及密封壳体;第一盖板与密封壳体连接;控制器总成设置在密封壳体内、并与检修孔相邻。The second aspect of the utility model provides a driving motor, comprising the above-mentioned motor controller upper cover plate, controller assembly and sealed shell; the first cover plate is connected to the sealed shell; the controller assembly is arranged in the sealed shell and adjacent to the inspection hole.

本实用新型的第三方面提供一种汽车,包括上述的驱动电机。A third aspect of the utility model provides a car, comprising the above-mentioned drive motor.

本实现新型提供的电机控制器上盖板,驱动电机及汽车相比现有技术,至少具备以下有益效果:Compared with the prior art, the motor controller cover plate, drive motor and automobile provided by the present invention have at least the following beneficial effects:

通过对电机控制器上盖板进行优化设计,电机控制器上盖板包括第一盖板、密封件以及第二盖板;其中,第一盖板上开设有贯通的检修孔,通过检修孔可以使控制器总成的固定端子等组件暴露,以进行检修;第二盖板盖设在检修孔上、并与第一盖板连接,而密封件环设在检修孔的周向上,位于第二盖板和第一盖板之间,密封件受第二盖板抵压可以紧密贴合于第一盖板和第二盖板,从而实现检修孔与外界环境的密封,使得在高温、湿热环境中,检修孔的气密性不会受影响;并且,在进行检修时,仅需将第二盖板拆卸即可,而无需进行额外的除胶等操作,进而实现维修便捷性的有效提高。By optimizing the design of the upper cover plate of the motor controller, the upper cover plate of the motor controller includes a first cover plate, a sealing member and a second cover plate; wherein, a through inspection hole is opened on the first cover plate, through which components such as the fixed terminals of the controller assembly can be exposed for inspection; the second cover plate is arranged on the inspection hole and connected to the first cover plate, and the sealing member is arranged in a ring on the circumference of the inspection hole, located between the second cover plate and the first cover plate, and the sealing member is pressed by the second cover plate to fit tightly to the first cover plate and the second cover plate, thereby realizing the sealing of the inspection hole and the external environment, so that the air tightness of the inspection hole will not be affected in a high temperature, humid and hot environment; and when performing inspection, it is only necessary to disassemble the second cover plate without performing additional operations such as degumming, thereby effectively improving the convenience of maintenance.

密封件受第一盖板和第二盖板的作用,将检修孔密封,使得第一盖板上无需再开设额外的槽口容纳密封件,从而提高了生产效率。The sealing member is acted upon by the first cover plate and the second cover plate to seal the inspection hole, so that no additional notch is required to be provided on the first cover plate to accommodate the sealing member, thereby improving production efficiency.

本实用新型提供的电机控制器上盖板,驱动电机及汽车的其他特征及优点在后续具体实施方式中予以进一步阐述。Other features and advantages of the motor controller upper cover, drive motor and automobile provided by the utility model will be further described in subsequent specific implementation methods.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图是本申请的一些实施方式,对于本领域的技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation or the prior art description are briefly introduced below. Obviously, the drawings described below are some implementations of the present application, and for those skilled in the art, other drawings can be obtained based on these drawings without creative work.

图1为本申请实施例提供的电机控制器上盖板的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the upper cover of the motor controller provided in an embodiment of the present application;

图2为本申请实施例提供的电机控制器上盖板的剖视图;FIG2 is a cross-sectional view of an upper cover plate of a motor controller provided in an embodiment of the present application;

图3为本申请实施例提供的电机控制器上盖板的爆炸图;FIG3 is an exploded view of an upper cover plate of a motor controller provided in an embodiment of the present application;

图4为本申请实施例提供的第二盖板的整体结构示意图;FIG4 is a schematic diagram of the overall structure of a second cover plate provided in an embodiment of the present application;

图5为本申请实施例提供的电机控制器上盖板的安装示意图;FIG5 is a schematic diagram of the installation of the upper cover plate of the motor controller provided in an embodiment of the present application;

图6为本申请实施例提供的密封件受抵压的示意图;FIG6 is a schematic diagram of a seal provided in an embodiment of the present application being pressed;

图7为本申请实施例提供的密封件填充后的示意图;FIG7 is a schematic diagram of a sealing member after filling provided by an embodiment of the present application;

图8为本申请实施例提供的驱动电机的模块示意图;FIG8 is a schematic diagram of a module of a drive motor provided in an embodiment of the present application;

图9为本申请实施例提供的汽车的模块示意图。FIG. 9 is a schematic diagram of a module of a car provided in an embodiment of the present application.

附图标记如下:The reference numerals are as follows:

100、电机控制器上盖板;100. Motor controller upper cover;

110、第一盖板;111、第一本体部;1111、检修孔;1112、第一安装孔;1113、第二安装孔;112、密封部;110, first cover plate; 111, first main body; 1111, inspection hole; 1112, first mounting hole; 1113, second mounting hole; 112, sealing part;

120、密封件;120. Seals;

130、第二盖板;131、第二本体部;1311、固定孔;132、延伸部;133、抵压部;1331、固定凸台;130, second cover plate; 131, second body portion; 1311, fixing hole; 132, extension portion; 133, pressing portion; 1331, fixing boss;

10、驱动电机;10. Driving motor;

200、控制器总成;300、密封壳体;200. Controller assembly; 300. Sealed housing;

1000、汽车。1000. Automobile.

具体实施方式DETAILED DESCRIPTION

在本申请的描述中,需要理解的是,如出现术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示方位或位置关系的描述,若无特殊的说明,则理解为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like appear to indicate the orientation or position relationship, unless otherwise specified, they are understood to be based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application.

另外,如出现限定有“第一”、“第二”仅用于描述目的的特征,不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该被限定的特征。如出现“多个”的描述,一般含义是至少包括两个,例如两个,三个等,除非另有明确具体的限定。In addition, if there is a feature defined as "first" or "second", it is only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Features defined as "first" or "second" may explicitly or implicitly include at least one of the defined features. If the description of "plurality" appears, the general meaning is to include at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

在本申请中,除非另有明确的规定和限定,如出现“安装”、“相连”、“连接”、“固定”等术语,应做广义理解。例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly specified and limited, the terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

在本说明书的描述中,如出现术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等,意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, if the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" appear, it means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

承前述,本实用新型实施例的总构思即提供一种电机控制器上盖板100,电机控制器上盖板100主要包括第一盖板110、密封件120和第二盖板130三大组成部分,第一盖板110上开设有检修孔1111,第一盖板110用于布置覆盖在驱动电机10的控制器总成200上,以便于通过检修孔1111进行检修;第二盖板130盖设在第一盖板110上、并与第一盖板110连接,密封件120环设在检修孔1111的周向上,位于第一盖板110和第二盖板130之间,第二盖板130连接在第一盖板110上后,第二盖板130抵压密封件120,使密封件120与第一盖板110及第二盖板130紧密贴合,从而实现检修孔1111的密封。通过对电机控制器上盖板100进行设计,检修孔1111密封无需采用涂胶的方式,从而使得检修孔1111在高温、湿热等复杂环境中不易出现漏气的现象,并且,第二盖板130拆卸时无需进行除胶,有助于维修便捷性的提高。Based on the above, the general concept of the embodiment of the utility model is to provide a motor controller upper cover 100, which mainly includes three major components: a first cover 110, a sealing member 120 and a second cover 130. The first cover 110 is provided with an inspection hole 1111, and the first cover 110 is used to be arranged on the controller assembly 200 of the drive motor 10, so as to facilitate inspection through the inspection hole 1111; the second cover 130 is covered on the first cover 110 and connected to the first cover 110, and the sealing member 120 is arranged in a ring on the circumference of the inspection hole 1111, and is located between the first cover 110 and the second cover 130. After the second cover 130 is connected to the first cover 110, the second cover 130 presses against the sealing member 120, so that the sealing member 120 is tightly fitted with the first cover 110 and the second cover 130, thereby achieving the sealing of the inspection hole 1111. By designing the upper cover plate 100 of the motor controller, the inspection hole 1111 is sealed without the need for gluing, so that the inspection hole 1111 is not prone to air leakage in complex environments such as high temperature and humidity. In addition, the second cover plate 130 does not need to be removed by glue when being disassembled, which helps to improve the convenience of maintenance.

基于上述的总构思,参考图1~图7所示,本实用新型实施例首先提供一种电机控制器上盖板100,包括第一盖板110、密封件120及第二盖板130;第一盖板110上开设有贯通的检修孔1111;第二盖板130盖设在检修孔1111上、并与第一盖板110连接;密封件120环设在检修孔1111的周向上,位于第二盖板130和第一盖板110之间,密封件120设置为受第二盖板130抵压与第一盖板110及第二盖板130紧密贴合。Based on the above general concept, with reference to Figures 1 to 7, an embodiment of the utility model first provides a motor controller upper cover 100, including a first cover 110, a sealing member 120 and a second cover 130; a through inspection hole 1111 is opened on the first cover 110; the second cover 130 is covered on the inspection hole 1111 and connected to the first cover 110; the sealing member 120 is arranged in a ring on the circumference of the inspection hole 1111, and is located between the second cover 130 and the first cover 110, and the sealing member 120 is arranged to be pressed by the second cover 130 to fit tightly with the first cover 110 and the second cover 130.

应理解,本实施例提供的电机控制器上盖板100中,第一盖板110的一面用于覆盖控制器总成200,另一面用于连接第二盖板130,第一盖板110上开设的检修孔1111可以为圆形通孔,可以为方形或其他形状的异型孔,检修孔1111的开设位置主要是便于控制器总成200的相关组件可以通过检修孔1111暴露,以便于检修。另外,密封件120呈环状,以环设在检修孔1111的周向上,以使得受抵压时,可以将检修孔1111的周边全部密封,实现检修孔1111气密性的提高。It should be understood that in the motor controller upper cover 100 provided in this embodiment, one side of the first cover 110 is used to cover the controller assembly 200, and the other side is used to connect the second cover 130. The inspection hole 1111 opened on the first cover 110 can be a circular through hole, a square or other shaped special-shaped hole, and the opening position of the inspection hole 1111 is mainly to facilitate the exposure of the relevant components of the controller assembly 200 through the inspection hole 1111 for easy maintenance. In addition, the sealing member 120 is annular and is arranged in a ring on the circumference of the inspection hole 1111, so that when pressed, the periphery of the inspection hole 1111 can be completely sealed to improve the air tightness of the inspection hole 1111.

需要说明的是,一般铸造件结构可以于开孔的边缘开设槽口置入密封件120,从而达到密封性要求,然而冲压件受冲压工艺的限制,通常无法直接于表面开设槽口放入密封件120以达到气密性要求,冲压件如需开设槽口的则需要增加额外的加工工序,导致其整体成型较为繁琐;因此,本实施例提供的电机控制器上盖板100结构,可以适用于绝大部分冲压件开口盖板密封结构,例如控制器上盖板以外需要密封性的冲压件开口盖板结构,加工类本实施例提供的电机控制器上盖板100时,可直接冲压出第一盖板110与第二盖板130,以配合密封件120达到气密性要求,无需开设额外的槽口,进而简化了工艺,以节省成本并提高生产效率。It should be noted that, in general, a casting structure can open a groove at the edge of the opening to insert the seal 120, so as to meet the sealing requirements. However, due to the limitations of the stamping process, stamping parts are usually unable to directly open a groove on the surface to insert the seal 120 to meet the airtightness requirements. If a groove is required for a stamping part, an additional processing step is required, which makes its overall molding more complicated. Therefore, the motor controller upper cover plate 100 structure provided in this embodiment can be applied to most stamping part opening cover plate sealing structures, such as stamping part opening cover plate structures that require sealing other than the controller upper cover plate. When processing the motor controller upper cover plate 100 provided in this embodiment, the first cover plate 110 and the second cover plate 130 can be directly stamped out to cooperate with the seal 120 to meet the airtightness requirements. There is no need to open additional grooves, thereby simplifying the process to save costs and improve production efficiency.

以下对各结构进行详细阐述。Each structure is described in detail below.

参考图3所示,本实施例中的第一盖板110包括第一本体部111及密封部112,第一本体部111开设有检修孔1111,密封部112突出于第一本体部111并沿周向延伸以环设于检修孔1111;密封件120环设于密封部112并与第一本体部111贴合;第二盖板130盖设于密封部112并与第一本体部111连接,以抵压密封件120。As shown in reference figure 3, the first cover plate 110 in this embodiment includes a first main body portion 111 and a sealing portion 112. The first main body portion 111 is provided with an inspection hole 1111. The sealing portion 112 protrudes from the first main body portion 111 and extends circumferentially to be arranged around the inspection hole 1111; the sealing member 120 is arranged around the sealing portion 112 and is fitted with the first main body portion 111; the second cover plate 130 is covered on the sealing portion 112 and is connected to the first main body portion 111 to press the sealing member 120.

在本实施例中,第一本体部111呈类方形的板状件,检修孔1111开设在靠近第一本体部111的一角,密封部112突出于第一本体部111并沿周向延伸以环设于检修孔1111的周围,密封件120环设于密封部112并与第一本体部111贴合;通过密封部112的设计,第二盖板130盖设在密封部112后连接第一本体部111时,第二盖板130抵压密封件120的顶部,使得密封件120靠近检修孔1111的一侧受密封部112的抵压,不会延伸至检修孔1111内,同时,密封件120受密封部112的抵压后,密封件120与第一盖板110的贴合度可以得到提高,以进一步提高检修孔1111的气密性。In this embodiment, the first main body portion 111 is a square-like plate-like member, the inspection hole 1111 is opened at a corner close to the first main body portion 111, the sealing portion 112 protrudes from the first main body portion 111 and extends circumferentially to be arranged around the inspection hole 1111, and the sealing member 120 is arranged around the sealing portion 112 and fits with the first main body portion 111; through the design of the sealing portion 112, when the second cover plate 130 is covered on the sealing portion 112 and connected to the first main body portion 111, the second cover plate 130 presses against the top of the sealing member 120, so that the side of the sealing member 120 close to the inspection hole 1111 is pressed by the sealing portion 112 and does not extend into the inspection hole 1111. At the same time, after the sealing member 120 is pressed by the sealing portion 112, the fit between the sealing member 120 and the first cover plate 110 can be improved, so as to further improve the airtightness of the inspection hole 1111.

参考图4所示,进一步地,第二盖板130包括第二本体部131、延伸部132及抵压部133;抵压部133与第二本体部131沿检修孔1111的轴向间隔布置,抵压部133与第二本体部131之间连接有延伸部132;抵压部133盖设于密封件120并与密封部112贴合,以抵压密封件120;第二本体部131与密封部112沿检修孔1111的径向间隔布置、且与第一本体部111贴合并连接。Referring to Figure 4, further, the second cover plate 130 includes a second main body portion 131, an extension portion 132 and a pressing portion 133; the pressing portion 133 and the second main body portion 131 are arranged at intervals along the axial direction of the inspection hole 1111, and the extension portion 132 is connected between the pressing portion 133 and the second main body portion 131; the pressing portion 133 covers the sealing member 120 and fits with the sealing portion 112 to press against the sealing member 120; the second main body portion 131 and the sealing portion 112 are arranged at intervals along the radial direction of the inspection hole 1111, and fit and are connected to the first main body portion 111.

本实施例中,第二盖板130包括第二本体部131、延伸部132及抵压部133;第二本体部131的底部与第一本体部111的顶部紧密贴合并连接,抵压部133与第二本体部131沿检修孔1111的轴向间隔布置,抵压部133主要用于对密封件120的顶部进行抵押;抵压部133与第二本体部131之间连接有延伸部132,延伸部132与密封部112在检修孔1111的径向上间隔布置,从而使得密封件120受第二盖板130的抵压部133抵压后,可以填充于延伸部132和密封部112之间,延伸部132和密封部112可以对密封件120沿检修孔1111径向的两侧分别进行抵压,使得密封件120可以分别和抵压部133、延伸部132、密封部112及第一本体部111紧密贴合(如图7所示),从而确保检修孔1111的气密性。In this embodiment, the second cover plate 130 includes a second body portion 131, an extension portion 132 and a pressing portion 133; the bottom of the second body portion 131 is tightly attached to and connected with the top of the first body portion 111, the pressing portion 133 and the second body portion 131 are arranged at intervals along the axial direction of the inspection hole 1111, and the pressing portion 133 is mainly used to mortgage the top of the sealing member 120; the extension portion 132 is connected between the pressing portion 133 and the second body portion 131, and the extension portion 132 and the sealing portion 112 are arranged in the inspection hole 1111. 1, so that the sealing member 120 can be filled between the extending portion 132 and the sealing portion 112 after being pressed by the pressing portion 133 of the second cover plate 130, and the extending portion 132 and the sealing portion 112 can press the sealing member 120 on both sides of the radial direction of the inspection hole 1111 respectively, so that the sealing member 120 can be closely fitted with the pressing portion 133, the extending portion 132, the sealing portion 112 and the first body portion 111 respectively (as shown in FIG. 7), thereby ensuring the airtightness of the inspection hole 1111.

参考图5至图7所示,为进一步使得密封件120可以填充于抵压部133和第一本体部111之间,密封件120布置在延伸部132与密封部112之间且朝向抵压部133方向突出于密封部112,以受第二盖板130抵压后与第二盖板130和第一盖板110紧密贴合。由此设计,提高了密封件120在第一盖板110和第二盖板130之间的填充度,使密封件120受抵压后可以与第一盖板110和第二盖板130更加紧密的贴合在一起。Referring to FIGS. 5 to 7 , in order to further allow the sealing member 120 to fill between the pressing portion 133 and the first body portion 111, the sealing member 120 is arranged between the extension portion 132 and the sealing portion 112 and protrudes from the sealing portion 112 toward the pressing portion 133, so as to be closely fitted with the second cover plate 130 and the first cover plate 110 after being pressed by the second cover plate 130. With this design, the filling degree of the sealing member 120 between the first cover plate 110 and the second cover plate 130 is improved, so that the sealing member 120 can be more closely fitted with the first cover plate 110 and the second cover plate 130 after being pressed.

在一些实施例中,密封件120采用弹性材料,例如橡胶材质,以使得密封件120受第二盖板130抵压后可以产生压缩变形、并充分填充于第二盖板130和第一盖板110之间,进而有效的提高检修孔1111的气密性。In some embodiments, the seal 120 is made of elastic material, such as rubber, so that the seal 120 can be compressed and deformed after being pressed by the second cover plate 130, and fully fill the space between the second cover plate 130 and the first cover plate 110, thereby effectively improving the air tightness of the inspection hole 1111.

需要说明的是,图5中所示的箭头指示第二盖板130的安装时的运动方向,而图6中所示的箭头指示密封件120受第二盖板130作用力的方向。It should be noted that the arrow shown in FIG. 5 indicates the movement direction of the second cover plate 130 during installation, and the arrow shown in FIG. 6 indicates the direction in which the force exerted by the second cover plate 130 on the sealing member 120 .

为实现第二盖板130和第一盖板110的稳固连接,第二本体部131设置有多个固定孔1311,多个固定孔1311沿第二本体部131的周向间隔排布;第一本体部111开设有对应的多个第一安装孔1112,每个第一安装孔1112和对应的固定孔1311内设置有连接件;连接件穿过第一安装孔1112及对应的固定孔1311,以将第二盖板130与第一盖板110固定连接。In order to achieve a stable connection between the second cover plate 130 and the first cover plate 110, the second main body portion 131 is provided with a plurality of fixing holes 1311, and the plurality of fixing holes 1311 are arranged at intervals along the circumference of the second main body portion 131; the first main body portion 111 is provided with a corresponding plurality of first mounting holes 1112, and each first mounting hole 1112 and the corresponding fixing hole 1311 are provided with a connecting piece; the connecting piece passes through the first mounting hole 1112 and the corresponding fixing hole 1311 to fix the second cover plate 130 with the first cover plate 110.

本实施例中,第二本体部131呈类方型板状件,第二本体部131上开设有四个固定孔1311,四个固定孔1311布置在第二本体部131的四个角上;第一本体部111对应开设有四个第一安装孔1112,四个第一安装孔1112与对应的四个固定孔1311在检修孔1111的轴向上对齐,每个第一安装孔1112和对应的固定孔1311设均设计有连接件,连接件可以为螺栓或其他具有紧固功能的零件,连接件穿过固定孔1311和对应的第一安装孔1112后,可以将第二盖板130连接在第一盖板110上、并带动第二盖板130抵压密封件120,以提高检修孔1111的气密性。通过采用连接件将第二盖板130连接于第一盖板110上,可以有效的避免拆卸时的除胶操作,使得第二盖板130更容易从第一盖板110上拆卸,从而极大地提高了维修便捷性。In this embodiment, the second main body portion 131 is a square plate-like member, and four fixing holes 1311 are opened on the second main body portion 131, and the four fixing holes 1311 are arranged at the four corners of the second main body portion 131; the first main body portion 111 is correspondingly opened with four first mounting holes 1112, and the four first mounting holes 1112 are aligned with the corresponding four fixing holes 1311 in the axial direction of the inspection hole 1111, and each first mounting hole 1112 and the corresponding fixing hole 1311 are designed with a connecting piece, which can be a bolt or other parts with a fastening function. After the connecting piece passes through the fixing hole 1311 and the corresponding first mounting hole 1112, the second cover plate 130 can be connected to the first cover plate 110, and the second cover plate 130 can be driven to press against the sealing member 120 to improve the airtightness of the inspection hole 1111. By connecting the second cover plate 130 to the first cover plate 110 using a connector, the glue removal operation during disassembly can be effectively avoided, making it easier to disassemble the second cover plate 130 from the first cover plate 110, thereby greatly improving the convenience of maintenance.

一些实施例中,如图7所示,抵压部133还设置有固定凸台1331,固定凸台1331朝向第一盖板110方向突出、并位于检修孔1111内,以用于固定控制器总成200。In some embodiments, as shown in FIG. 7 , the pressing portion 133 is further provided with a fixing boss 1331 . The fixing boss 1331 protrudes toward the first cover plate 110 and is located in the inspection hole 1111 , so as to fix the controller assembly 200 .

可以理解,本实施例中,检修孔1111的轴向上需要布置控制器总成200,抵压部133上的固定凸台1331朝向第一盖板110方向突出、并位于检修孔1111内,可以使得电机控制器上盖板100固定在密封壳体300上后,固定凸台1331可以沿检修孔1111轴向抵接控制器总成200的固定端子等组件,以提高控制器总成200在驱动电机10内的稳定性。It can be understood that in this embodiment, the controller assembly 200 needs to be arranged in the axial direction of the inspection hole 1111, and the fixed boss 1331 on the pressing portion 133 protrudes toward the first cover plate 110 and is located in the inspection hole 1111. After the motor controller upper cover plate 100 is fixed on the sealed shell 300, the fixed boss 1331 can abut against the fixed terminals and other components of the controller assembly 200 along the axial direction of the inspection hole 1111, so as to improve the stability of the controller assembly 200 in the drive motor 10.

为实现电机控制器上盖板100在密封壳体300上的固定,第一本体部111还设置有多个第二安装孔1113;多个第二安装孔1113间隔环设在第一本体部111的周向上,第二安装孔1113内可以通过布置螺栓等部件,使得第一盖板110可以稳定的连接在密封壳体300。In order to fix the upper cover plate 100 of the motor controller on the sealed shell 300, the first main body 111 is also provided with a plurality of second mounting holes 1113; the plurality of second mounting holes 1113 are spaced apart in a ring around the circumference of the first main body 111, and bolts and other components can be arranged in the second mounting holes 1113 so that the first cover plate 110 can be stably connected to the sealed shell 300.

在申请的变形例中,位于第一本体部111周向上的三个第一安装孔1112与第二安装孔1113沿检修孔1111的轴向重合,使得第二盖板130可以随第一盖板110共同固定在密封壳体300上,以显著的提高第二盖板130的连接稳定性,使检修孔1111的气密性更强。In the variant example of the application, the three first mounting holes 1112 located on the circumference of the first main body portion 111 coincide with the second mounting hole 1113 along the axial direction of the inspection hole 1111, so that the second cover plate 130 can be fixed on the sealing shell 300 together with the first cover plate 110, so as to significantly improve the connection stability of the second cover plate 130 and make the inspection hole 1111 more airtight.

参考图8所示,本实用新型的另一个实施例提供一种驱动电机10,包括上述的电机控制器上盖板100、控制器总成200及密封壳体300;第一盖板110与密封壳体300连接;控制器总成200设置在密封壳体300内、并与检修孔1111相邻。Referring to Figure 8, another embodiment of the utility model provides a driving motor 10, including the above-mentioned motor controller upper cover plate 100, controller assembly 200 and sealed shell 300; the first cover plate 110 is connected to the sealed shell 300; the controller assembly 200 is arranged in the sealed shell 300 and is adjacent to the inspection hole 1111.

参考图9所示,本实用新型的另一个实施例提供一种汽车1000,包括上述的驱动电机10。9 , another embodiment of the present invention provides a vehicle 1000 , including the above-mentioned drive motor 10 .

综上,本实现新型实施例提供的电机控制器上盖板100,驱动电机10及汽车1000,通过对电机控制器上盖板100进行优化设计,电机控制器上盖板100包括第一盖板110、密封件120以及第二盖板130;其中,第一盖板110上开设有贯通的检修孔1111,通过检修孔1111可以使控制器总成200的固定端子等组件暴露,以进行检修;第二盖板130盖设在检修孔1111上、并与第一盖板110连接,而密封件120环设在检修孔1111的周向上,位于第二盖板130和第一盖板110之间,密封件120受第二盖板130抵压可以紧密贴合于第一盖板110和第二盖板130,从而实现检修孔1111与外界环境的密封,使得在高温、湿热环境中,检修孔1111的气密性不会受影响;并且,在进行检修时,仅需将第二盖板130拆卸即可,而无需进行额外的除胶等操作,进而实现维修便捷性的有效提高。密封件120受第一盖板110和第二盖板130的作用,将检修孔1111密封,使得第一盖板110上无需再开设额外的槽口容纳密封件120,从而提高了生产效率。In summary, the motor controller upper cover plate 100, the drive motor 10 and the automobile 1000 provided in the present embodiment are optimized and designed. The motor controller upper cover plate 100 includes a first cover plate 110, a sealing member 120 and a second cover plate 130; wherein the first cover plate 110 is provided with a through inspection hole 1111, through which the fixed terminals and other components of the controller assembly 200 can be exposed for inspection; the second cover plate 130 is covered on the inspection hole 1111 and is connected to the first cover plate 110. 0 connection, and the sealing member 120 is arranged in a ring on the circumference of the inspection hole 1111, and is located between the second cover plate 130 and the first cover plate 110. The sealing member 120 is pressed by the second cover plate 130 and can be tightly fitted to the first cover plate 110 and the second cover plate 130, thereby realizing the sealing of the inspection hole 1111 and the external environment, so that the air tightness of the inspection hole 1111 will not be affected in a high temperature, humid and hot environment; and when performing maintenance, only the second cover plate 130 needs to be disassembled, and no additional operations such as degumming are required, thereby effectively improving the convenience of maintenance. The sealing member 120 is acted upon by the first cover plate 110 and the second cover plate 130 to seal the inspection hole 1111, so that no additional notch is required on the first cover plate 110 to accommodate the sealing member 120, thereby improving production efficiency.

尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Those skilled in the art can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims (10)

1. An upper cover plate (100) of a motor controller is characterized by comprising a first cover plate (110), a sealing piece (120) and a second cover plate (130);
The first cover plate (110) is provided with a through overhaul hole (1111);
The second cover plate (130) is arranged on the overhaul hole (1111) in a covering mode and is connected with the first cover plate (110);
the sealing element (120) is annularly arranged on the circumferential direction of the overhaul hole (1111) and is positioned between the second cover plate (130) and the first cover plate (110), and the sealing element (120) is pressed by the second cover plate (130) to be tightly attached to the first cover plate (110) and the second cover plate (130).
2. The motor controller upper cover plate (100) according to claim 1, wherein,
The first cover plate (110) comprises a first body part (111) and a sealing part (112), the first body part (111) is provided with the access hole (1111), and the sealing part (112) protrudes out of the first body part (111) and extends along the circumferential direction to be annularly arranged in the access hole (1111);
The sealing element (120) is arranged on the sealing part (112) in a surrounding manner and is attached to the first body part (111);
The second cover plate (130) is covered on the sealing part (112) and connected with the first body part (111) so as to press the sealing piece (120).
3. The motor controller upper cover plate (100) according to claim 2, wherein the second cover plate (130) includes a second body portion (131), an extension portion (132), and a pressing portion (133);
the pressing part (133) and the second body part (131) are arranged at intervals along the axial direction of the overhaul hole (1111), and the extending part (132) is connected between the pressing part (133) and the second body part (131);
The pressing part (133) is covered on the sealing element (120) and is attached to the sealing part (112) so as to press the sealing element (120);
The second body part (131) and the sealing part (112) are arranged at intervals along the radial direction of the overhaul hole (1111), and are attached and connected with the first body part (111).
4. The motor controller upper cover plate (100) according to claim 3, wherein the sealing member (120) is disposed between the extension portion (132) and the sealing portion (112) and protrudes from the sealing portion (112) toward the pressing portion (133) so as to be closely adhered to the second cover plate (130) and the first cover plate (110) after being pressed by the second cover plate (130).
5. The motor controller upper cover plate (100) according to claim 4, wherein the sealing member (120) is made of an elastic material, so as to generate compression deformation after being pressed by the second cover plate (130), and is filled between the second cover plate (130) and the first cover plate (110).
6. The motor controller upper cover plate (100) according to claim 4, wherein the second body portion (131) is provided with a plurality of fixing holes (1311), and a plurality of the fixing holes (1311) are arranged at intervals along a circumferential direction of the second body portion (131);
The first body part (111) is provided with a plurality of corresponding first mounting holes (1112), and each first mounting hole (1112) and the corresponding fixing hole (1311) are internally provided with connecting pieces;
the connecting piece passes through the first mounting hole (1112) and the corresponding fixing hole (1311) so as to fixedly connect the second cover plate (130) with the first cover plate (110).
7. A motor controller upper cover plate (100) according to claim 3, wherein the pressing portion (133) is further provided with a fixing boss (1331), and the fixing boss (1331) protrudes toward the first cover plate (110) and is located in the access hole (1111) for the controller assembly (200).
8. The motor controller upper cover plate (100) according to claim 6, wherein the first body portion (111) is further provided with a plurality of second mounting holes (1113);
a plurality of second mounting holes (1113) are arranged on the circumference of the first body part (111) in a spacing ring mode and are used for fixing the upper cover plate (100) of the motor controller on the sealing shell (300) together with the first mounting holes (1112).
9. A drive motor (10) comprising a motor controller upper cover plate (100) according to any one of claims 1 to 8, a controller assembly (200) and a sealed housing (300);
The first cover plate (110) is connected with the sealing shell (300);
The controller assembly (200) is disposed within the sealed housing (300) and adjacent to the manway (1111).
10. An automobile (1000) comprising a drive motor (10) according to claim 9.
CN202323403651.9U 2023-12-13 2023-12-13 A motor controller upper cover, drive motor and automobile Active CN221689044U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323403651.9U CN221689044U (en) 2023-12-13 2023-12-13 A motor controller upper cover, drive motor and automobile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323403651.9U CN221689044U (en) 2023-12-13 2023-12-13 A motor controller upper cover, drive motor and automobile

Publications (1)

Publication Number Publication Date
CN221689044U true CN221689044U (en) 2024-09-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202323403651.9U Active CN221689044U (en) 2023-12-13 2023-12-13 A motor controller upper cover, drive motor and automobile

Country Status (1)

Country Link
CN (1) CN221689044U (en)

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