CN221688933U - Automatic transplanting device of SMT production line - Google Patents
Automatic transplanting device of SMT production line Download PDFInfo
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- CN221688933U CN221688933U CN202323615682.0U CN202323615682U CN221688933U CN 221688933 U CN221688933 U CN 221688933U CN 202323615682 U CN202323615682 U CN 202323615682U CN 221688933 U CN221688933 U CN 221688933U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000005476 soldering Methods 0.000 claims abstract description 46
- 230000001360 synchronised effect Effects 0.000 claims abstract description 10
- 229910000679 solder Inorganic materials 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
Description
技术领域Technical Field
本实用新型属于焊锡机技术领域,具体为一种SMT生产线的自动移栽装置。The utility model belongs to the technical field of soldering machines, in particular to an automatic transplanting device for an SMT production line.
背景技术Background Art
电路板使现有常用的控制设备,现有电路板在插入插件后需要对插件的连接脚进行锡焊固定,因此会用到自动插件锡焊机来辅助电路板插件焊接,现有锡焊设备中,小型的焊锡机应用十分广泛,其中小型激光锡焊机是近年来快速发展的激光锡焊技术,与传统的电烙铁工艺相比,激光焊接技术更加先进,加热原理也与前者不同,并非单纯的将烙铁加热部分更换。激光属于“表面 放热”,加热速度极快,而烙铁是靠“热传递”缓慢加热升温”。如公告号CN206578409U公布的一种全自动焊锡机。Circuit boards are commonly used control devices. After the plug-in is inserted into the existing circuit board, the connecting pins of the plug-in need to be soldered and fixed. Therefore, an automatic plug-in soldering machine is used to assist the soldering of the circuit board plug-in. Among the existing soldering equipment, small soldering machines are widely used. Among them, small laser soldering machines are laser soldering technologies that have developed rapidly in recent years. Compared with the traditional electric soldering iron process, laser welding technology is more advanced, and the heating principle is also different from the former. It is not simply replacing the heating part of the soldering iron. Laser belongs to "surface heat release" and the heating speed is extremely fast, while the soldering iron relies on "heat transfer" to slowly heat up. For example, a fully automatic soldering machine announced by announcement number CN206578409U.
上述常规的自动锡焊机的Y轴滑台都是单独设置在底架上,定位台可在Y轴滑台移动,进而电路板送入到锡焊位置,当上述定位台在固定电路板时,每种电路板都会采用相适配的定位夹具固定,而定位夹具固定定位台上,这样操作人员在对不同电路板固定时,需要不断来回拆装更换定位夹具,使得操作十分的麻烦,为了解决上述提出的问题,提供一种SMT生产线的自动移栽装置。The Y-axis slide of the above-mentioned conventional automatic soldering machine is separately arranged on the base frame, and the positioning table can move on the Y-axis slide, and then the circuit board is sent to the soldering position. When the above-mentioned positioning table is fixing the circuit board, each circuit board will be fixed with a corresponding positioning fixture, and the positioning fixture is fixed on the positioning table. In this way, when the operator fixes different circuit boards, it is necessary to constantly disassemble and replace the positioning fixture back and forth, which makes the operation very troublesome. In order to solve the above-mentioned problems, an automatic transplanting device for an SMT production line is provided.
实用新型内容Utility Model Content
本实用新型的目的在于:为了解决上述提出的问题,提供一种SMT生产线的自动移栽装置。The purpose of the utility model is to provide an automatic transplanting device for an SMT production line in order to solve the above-mentioned problem.
本实用新型采用的技术方案如下:一种SMT生产线的自动移栽装置,包括底架,所述底架上部设置有滑台组件,所述滑台组件上安装有锡焊组件,所述底架的上部转动连接有螺杆,所述底架的侧壁上固定连接有伺服电机一,所述伺服电机一通过动力输出轴连接有螺杆,所述螺杆的两侧螺纹连接有移动板,所述移动板的上部固定连接有支撑架,所述支撑架的两侧转动连接有带轮,所述支撑架的一侧固定连接有伺服电机二,所述伺服电机二通过动力输出轴与其中一个所述带轮连接,两个所述带轮之间连接有同步带,所述同步带上固定连接有Z型托架,所述Z型托架上可托放电路板。The technical solution adopted by the utility model is as follows: an automatic transplanting device for an SMT production line, comprising a base frame, a slide assembly is arranged on the upper part of the base frame, a soldering assembly is installed on the slide assembly, a screw is rotatably connected to the upper part of the base frame, a servo motor 1 is fixedly connected to the side wall of the base frame, the servo motor 1 is connected to the screw through a power output shaft, a movable plate is threadedly connected to both sides of the screw, a support frame is fixedly connected to the upper part of the movable plate, pulleys are rotatably connected to both sides of the support frame, a servo motor 2 is fixedly connected to one of the pulleys through a power output shaft, a synchronous belt is connected between the two pulleys, a Z-shaped bracket is fixedly connected to the synchronous belt, and a circuit board can be placed on the Z-shaped bracket.
在一优选的实施方式中,包括X轴滑台和所述Z轴滑台,所述Z轴滑台设置在所述X轴滑台上,所述锡焊组件安装在所述Z轴滑台上。In a preferred embodiment, it includes an X-axis slide and the Z-axis slide, the Z-axis slide is arranged on the X-axis slide, and the soldering assembly is installed on the Z-axis slide.
在一优选的实施方式中,所述锡焊组件包括激光锡焊头和供锡组件。In a preferred embodiment, the soldering assembly includes a laser soldering head and a soldering assembly.
在一优选的实施方式中,所述螺杆的两侧外壁设置有方向相反的外螺纹。In a preferred embodiment, the outer walls on both sides of the screw are provided with external threads in opposite directions.
在一优选的实施方式中,所述底架的顶部开设有条形活动孔一,所述移动板贯穿所述条形活动孔一。In a preferred embodiment, a strip-shaped movable hole is opened on the top of the base frame, and the movable plate passes through the strip-shaped movable hole.
在一优选的实施方式中,所述支撑架的两侧固定连接有导向板,所述导向板的下部滑动连接有导向杆,所述导向杆的两端固定连接在所述底架上。In a preferred embodiment, guide plates are fixedly connected to both sides of the support frame, guide rods are slidably connected to the lower part of the guide plates, and both ends of the guide rods are fixedly connected to the base frame.
在一优选的实施方式中,所述底架的顶部开设有条形活动孔二,所述导向板板贯穿所述条形活动孔二。In a preferred embodiment, a second strip-shaped movable hole is opened on the top of the base frame, and the guide plate passes through the second strip-shaped movable hole.
在一优选的实施方式中,所述Z型托架的一侧设置有挡板。In a preferred embodiment, a baffle is provided on one side of the Z-shaped bracket.
在一优选的实施方式中,所述Z型托架的顶部两侧开设有螺纹孔。In a preferred embodiment, threaded holes are provided on both sides of the top of the Z-shaped bracket.
在一优选的实施方式中,所述Z型托架的中部固定连接有滑块,所述滑块上滑动连接有滑轨,所述滑轨固定连接在所述支撑架上。In a preferred embodiment, a sliding block is fixedly connected to the middle portion of the Z-shaped bracket, a sliding rail is slidably connected to the sliding block, and the sliding rail is fixedly connected to the support frame.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是:In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
1、本实用新型中,此结构通过控制伺服电机一带动螺杆转动,螺杆带动移动板移动,进而使两个Z型托架之间的间距来适配电路板的宽度,然后便可将电路板放置在两个Z型托架上,然后再次启动伺服电机一带动移动块相内挤压,进而将电路板夹住,从而起到固定电路板的作用,使电路板在锡焊时位置稳定,相较与传统的固定方式,不需要人工来回锁紧固定电路板,更加方便。1. In the utility model, this structure drives the screw to rotate by controlling the servo motor, and the screw drives the moving plate to move, so that the spacing between the two Z-shaped brackets is adapted to the width of the circuit board, and then the circuit board can be placed on the two Z-shaped brackets, and then the servo motor is started again to drive the moving block to squeeze inward, and then the circuit board is clamped, thereby fixing the circuit board and making the circuit board stable during soldering. Compared with the traditional fixing method, it does not need to be manually locked back and forth to fix the circuit board, which is more convenient.
2、本实用新型中,此结构螺杆带动Z型托架调整间距,进而可对不同尺寸的电路板进行固定锡焊,通用性好。2. In the utility model, the structural screw drives the Z-shaped bracket to adjust the spacing, thereby being able to fix and solder circuit boards of different sizes, and having good versatility.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体结构示意简图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型的正视内部结构示意简图;FIG2 is a schematic diagram of the internal structure of the utility model from the front;
图3为本实用新型中图2的A处放大图;FIG3 is an enlarged view of point A in FIG2 of the present utility model;
图4为本实用新型中Y轴滑台组件的立体结构示意简图。FIG. 4 is a schematic diagram showing the three-dimensional structure of the Y-axis slide assembly of the present invention.
图中标记:1-底架、2-滑台组件、3-锡焊组件、4-螺杆、5-伺服电机一、6-移动板、7-支撑架、8-带轮、9-伺服电机二、10-同步带、11-Z型托架、12-X轴滑台、13-Z轴滑台、14-条形活动孔一、15-导向板、16-导向杆、17-条形活动孔二、18-挡板、19-螺纹孔、20-滑块、21-滑轨。Markings in the figure: 1-base, 2-slide assembly, 3-soldering assembly, 4-screw, 5-servo motor 1, 6-moving plate, 7-support frame, 8-pulley, 9-servo motor 2, 10-synchronous belt, 11-Z-type bracket, 12-X-axis slide, 13-Z-axis slide, 14-bar movable hole 1, 15-guide plate, 16-guide rod, 17-bar movable hole 2, 18-baffle, 19-threaded hole, 20-slider, 21-slide rail.
具体实施方式DETAILED DESCRIPTION
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例,对本实用新型 实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
下面将结合图1-图4对本实用新型实施例的一种SMT生产线的自动移栽装置进行详细的说明。An automatic transplanting device for an SMT production line according to an embodiment of the utility model will be described in detail below with reference to FIGS. 1 to 4 .
实施例Example
本实用新型实施例提供的一种SMT生产线的自动移栽装置,参考图1所示,包括底架1,底架1上部设置有滑台组件2,滑台组件2上安装有锡焊组件3,此结构利用滑台组件2带动锡焊组件3移动,进而对电路板不同位置进行焊锡作业,The present invention provides an automatic transplanting device for an SMT production line, as shown in FIG1 , comprising a base frame 1, a slide assembly 2 is arranged on the upper part of the base frame 1, a soldering assembly 3 is installed on the slide assembly 2, and the structure uses the slide assembly 2 to drive the soldering assembly 3 to move, thereby performing soldering operations on different positions of the circuit board.
参考图1和图2所示,滑台组件2包括X轴滑台12和Z轴滑台13,Z轴滑台13设置在X轴滑台12上,锡焊组件3安装在Z轴滑台13上,此结构利用X轴滑台12带动锡焊组件3在X轴方向上移动,同理利用Z轴滑台13带动锡焊组件3在Z轴方向上移动。Referring to Figures 1 and 2, the slide assembly 2 includes an X-axis slide 12 and a Z-axis slide 13. The Z-axis slide 13 is arranged on the X-axis slide 12, and the soldering assembly 3 is installed on the Z-axis slide 13. This structure uses the X-axis slide 12 to drive the soldering assembly 3 to move in the X-axis direction, and similarly uses the Z-axis slide 13 to drive the soldering assembly 3 to move in the Z-axis direction.
参考图1所示,锡焊组件3包括电烙铁和供锡组件,此结构利用供锡组件进行锡料输送,然后电烙铁加热融化锡料,进而实现锡焊。As shown in reference to FIG. 1 , the soldering assembly 3 includes an electric soldering iron and a tin supply assembly. This structure utilizes the tin supply assembly to transport tin material, and then the electric soldering iron heats and melts the tin material, thereby achieving soldering.
参考图1-图3所示,底架1的上部转动连接有螺杆4,底架1的侧壁上固定连接有伺服电机一5,伺服电机一5通过动力输出轴连接有螺杆4,螺杆4的两侧螺纹连接有移动板6,移动板6的上部固定连接有支撑架7,支撑架7的两侧转动连接有带轮8,支撑架7的一侧固定连接有伺服电机二9,伺服电机二9通过动力输出轴与其中一个带轮8连接,两个带轮8之间连接有同步带10,同步带10上固定连接有Z型托架11,Z型托架11上可托放电路板,此结构启动伺服电机二9带动带轮8转动,带轮8带动同步带10移动,进而带动Z型托架11上的电路板在Y轴方向上移动,从而将电路板送入到锡焊位,且也可带动电路板在Y轴方向上移动锡焊;Referring to Figures 1 to 3, the upper part of the base frame 1 is rotatably connected with a screw rod 4, and a servo motor 1 5 is fixedly connected to the side wall of the base frame 1. The servo motor 1 5 is connected to the screw rod 4 through a power output shaft, and movable plates 6 are threadedly connected to both sides of the screw rod 4. The upper part of the movable plate 6 is fixedly connected to a support frame 7, and both sides of the support frame 7 are rotatably connected with pulleys 8. One side of the support frame 7 is fixedly connected with a servo motor 2 9. The servo motor 2 9 is connected to one of the pulleys 8 through a power output shaft, and a synchronous belt 10 is connected between the two pulleys 8. A Z-shaped bracket 11 is fixedly connected to the synchronous belt 10, and a circuit board can be placed on the Z-shaped bracket 11. This structure starts the servo motor 2 9 to drive the pulley 8 to rotate, and the pulley 8 drives the synchronous belt 10 to move, thereby driving the circuit board on the Z-shaped bracket 11 to move in the Y-axis direction, thereby sending the circuit board to the soldering position, and can also drive the circuit board to move in the Y-axis direction for soldering;
此结构在放置电路板时,先启动伺服电机一5带动螺杆4转动,螺杆4带动移动板6移动,进而使两个Z型托架11之间的间距可适配不同电路板的宽度,然后便可将电路板放置在两个Z型托架11上,然后再次启动伺服电机一5带动移动块6相内挤压,进而将电路板夹住,从而起到固定电路板的作用,使电路板在锡焊时位置稳定,相较与传统的固定方式,不需要人工来回锁紧固定电路板,更加方便。When placing a circuit board in this structure, first start the servo motor 5 to drive the screw 4 to rotate, and the screw 4 drives the moving plate 6 to move, so that the spacing between the two Z-shaped brackets 11 can adapt to the width of different circuit boards, and then the circuit board can be placed on the two Z-shaped brackets 11, and then start the servo motor 5 again to drive the moving block 6 to squeeze inward, and then clamp the circuit board, so as to fix the circuit board and stabilize the position of the circuit board during soldering. Compared with the traditional fixing method, it does not need to be manually locked back and forth to fix the circuit board, which is more convenient.
参考图2所示,螺杆4的两侧外壁设置有方向相反的外螺纹,此结构利用螺杆4两侧相反的外螺纹来同时带动两个移动板6向相反方向移动。As shown in FIG. 2 , the outer walls on both sides of the screw rod 4 are provided with external threads in opposite directions. This structure utilizes the external threads in opposite directions on both sides of the screw rod 4 to simultaneously drive the two moving plates 6 to move in opposite directions.
参考图3和图4所示,Z型托架11的中部固定连接有滑块20,滑块20上滑动连接有滑轨21,滑轨21固定连接在支撑架7上,此结构利用滑块20和滑轨21对Z型托架11的移动起到导向作用。Referring to Figures 3 and 4, a slider 20 is fixedly connected to the middle of the Z-shaped bracket 11, a slide rail 21 is slidably connected to the slider 20, and the slide rail 21 is fixedly connected to the support frame 7. This structure uses the slider 20 and the slide rail 21 to guide the movement of the Z-shaped bracket 11.
参考图1所示,底架1的顶部开设有条形活动孔一14,移动板6贯穿条形活动孔一14,此结构利用条形活动孔一14给活动板6提供活动空间。As shown in FIG. 1 , a strip-shaped movable hole 14 is provided on the top of the base frame 1 , and the movable plate 6 passes through the strip-shaped movable hole 14 . This structure utilizes the strip-shaped movable hole 14 to provide movable space for the movable plate 6 .
参考图2和图3所示,支撑架7的两侧固定连接有导向板15,导向板15的下部滑动连接有导向杆16,导向杆16的两端固定连接在底架1上,此结构利用导向板15和导向杆16可支撑支撑架7,同时对支撑架7的移动起到导向作用。Referring to Figures 2 and 3, guide plates 15 are fixedly connected to both sides of the support frame 7, and guide rods 16 are slidably connected to the lower part of the guide plates 15. Both ends of the guide rods 16 are fixedly connected to the base frame 1. This structure utilizes the guide plates 15 and the guide rods 16 to support the support frame 7 and guide the movement of the support frame 7.
参考图1所示,底架1的顶部开设有条形活动孔二17,导向板15贯穿条形活动孔二17,利用条形活动孔二17给导向板15提供活动空间。As shown in FIG. 1 , a second strip-shaped movable hole 17 is provided on the top of the bottom frame 1 , and the guide plate 15 passes through the second strip-shaped movable hole 17 , so as to provide movable space for the guide plate 15 .
参考图3所示,Z型托架11的一侧设置有挡板18,此结构当电路板放置在Z型托架11上时,利用挡板18可对电路板后部位置进行定位。As shown in FIG. 3 , a baffle 18 is disposed on one side of the Z-shaped bracket 11 . When a circuit board is placed on the Z-shaped bracket 11 , the baffle 18 can be used to locate the rear portion of the circuit board.
参考图3所示,Z型托架11的顶部两侧开设有螺纹孔19,此结构利用螺纹孔19,此结构利用通过螺纹孔19可在Z型托架11连接常用的标准固定板,从而整对其它结构锡焊时,可自由调整使用,使用灵活。As shown in reference figure 3, threaded holes 19 are provided on both sides of the top of the Z-type bracket 11. This structure utilizes the threaded holes 19. This structure can connect the commonly used standard fixing plates to the Z-type bracket 11 through the threaded holes 19, so that the whole can be freely adjusted and used when soldering other structures, and is flexible to use.
本申请实施例的一种SMT生产线的自动移栽装置的实施原理为:使用时,先启动控制伺服电机一5带动螺杆4转动,螺杆4利用两侧相反的外螺纹带动两个移动板6移动,进而使两个Z型托架11之间的间距来适配需要锡焊电路板的宽度,当调整好后,然后便可将电路板放置在两个Z型托架11上,然后再次启动伺服电机一5带动移动块6相内挤压,进而将电路板夹住,然后启动伺服电机二9带动带轮8转动,带轮8带动同步带10移动,进而带动Z型托架11上的电路板在Y轴方向上移动,从而将电路板送入到锡焊位,然后便可进行锡焊,在锡焊过程中利用X轴滑台12带动锡焊组件3在X轴方向上移动,同理利用Z轴滑台13带动锡焊组件3在Z轴方向上移动,且伺服电机二9可带动电路板在Y轴上移动,进而实现对电路板不同部位的位置进行锡焊。The implementation principle of an automatic transplanting device of an SMT production line of an embodiment of the present application is as follows: when in use, first start and control the servo motor 15 to drive the screw 4 to rotate, and the screw 4 uses the opposite external threads on both sides to drive the two moving plates 6 to move, so that the spacing between the two Z-shaped brackets 11 is adapted to the width of the circuit board to be soldered. After adjustment, the circuit board can be placed on the two Z-shaped brackets 11, and then the servo motor 15 is started again to drive the moving blocks 6 to squeeze inward, so as to clamp the circuit board, and then the servo motor 29 is started to drive the pulley 8 to rotate, and the pulley 8 drives the synchronous belt 10 to move, and then drives the circuit board on the Z-shaped bracket 11 to move in the Y-axis direction, so that the circuit board is sent to the soldering position, and then soldering can be performed. During the soldering process, the X-axis slide 12 is used to drive the soldering assembly 3 to move in the X-axis direction, and similarly, the Z-axis slide 13 is used to drive the soldering assembly 3 to move in the Z-axis direction, and the servo motor 29 can drive the circuit board to move on the Y-axis, so as to realize soldering of different parts of the circuit board.
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
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