CN221688464U - Reducing motor with stamping steel plate box body combined structure - Google Patents
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 17
- 239000010959 steel Substances 0.000 title claims abstract description 17
- 235000000621 Bidens tripartita Nutrition 0.000 claims abstract description 42
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- 208000006637 fused teeth Diseases 0.000 claims abstract description 42
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Abstract
本实用新型公开了减速电机技术领域的一种冲压钢板箱体组合结构的减速电机,包括电机,所述电机的左侧安装有电机连接板,所述电机的动力输出端固定连接有蜗杆,所述电机连接板的左侧上下两端固定连接有齿箱夹板,两组所述齿箱夹板的内侧前端安装有2号双联齿,所述2号双联齿位于蜗杆的上方,且2号双联齿与蜗杆贴合,所述2号双联齿的左侧安置有3号双联齿,且3号双联齿安装在两组齿箱夹板上,通过蜗杆主导传动可起到增强齿轮组的静态自锁力,且在有限的空间内设计增加多级齿轮通过更多数量的齿轮减速来增大输出力矩、传动齿轮数量的增加可提高整体齿轮组的承载力降低齿轮损坏风险从而达到延长使用寿命。
The utility model discloses a reduction motor of a stamped steel plate box combination structure in the technical field of reduction motors, comprising a motor, a motor connecting plate is installed on the left side of the motor, a worm is fixedly connected to the power output end of the motor, a gear box clamp is fixedly connected to the upper and lower ends of the left side of the motor connecting plate, a No. 2 double tooth is installed on the inner front end of two groups of the gear box clamps, the No. 2 double tooth is located above the worm, and the No. 2 double tooth is fitted with the worm, a No. 3 double tooth is arranged on the left side of the No. 2 double tooth, and the No. 3 double tooth is installed on the two groups of gear box clamps, the static self-locking force of the gear set can be enhanced through the worm-dominated transmission, and the multi-stage gear is designed to be increased in a limited space to increase the output torque through a larger number of gear reductions, and the increase in the number of transmission gears can improve the bearing capacity of the overall gear set and reduce the risk of gear damage, thereby extending the service life.
Description
技术领域Technical Field
本实用新型涉及减速电机技术领域,尤其是涉及一种冲压钢板箱体组合结构的减速电机。The utility model relates to the technical field of reduction motors, in particular to a reduction motor with a stamped steel plate box combined structure.
背景技术Background Art
冲压钢板箱体组合结构的减速电机广泛应用于工业生产和日常生活中,具有结构紧凑、体积小、重量轻、传动平稳、噪音低等优点。这种减速电机通常由蜗杆、蜗轮、轴、轴承、箱体等部件组成。The reduction motor with stamped steel plate housing is widely used in industrial production and daily life, with the advantages of compact structure, small size, light weight, smooth transmission and low noise. This kind of reduction motor is usually composed of worm, worm wheel, shaft, bearing, housing and other parts.
现有装置在使用过程中齿轮组的静态自锁力效果有限,且整体齿轮组的承载力有限,齿轮损坏风险高,从而影响本装置的使用寿命,因此,有必要提供新的一种冲压钢板箱体组合结构的减速电机解决上述技术问题。During use, the static self-locking force of the gear group of the existing device is limited, and the bearing capacity of the overall gear group is limited, and the risk of gear damage is high, which affects the service life of the device. Therefore, it is necessary to provide a new reduction motor with a stamped steel plate box combination structure to solve the above technical problems.
实用新型内容Utility Model Content
因此,本实用新型目的是提供一种冲压钢板箱体组合结构的减速电机,能够解决现有装置在使用过程中齿轮组的静态自锁力效果有限,且整体齿轮组的承载力有限,齿轮损坏风险高,从而影响本装置的使用寿命的问题,本实用新型提供一种冲压钢板箱体组合结构的减速电机,采用如下的技术方案:一种冲压钢板箱体组合结构的减速电机,包括,Therefore, the purpose of the utility model is to provide a reduction motor with a stamped steel plate box combination structure, which can solve the problem that the static self-locking force of the gear set of the existing device is limited during use, the bearing capacity of the overall gear set is limited, and the risk of gear damage is high, thereby affecting the service life of the device. The utility model provides a reduction motor with a stamped steel plate box combination structure, which adopts the following technical solutions: A reduction motor with a stamped steel plate box combination structure, comprising:
电机,所述电机的左侧安装有电机连接板,所述电机的动力输出端固定连接有蜗杆,所述电机连接板的左侧上下两端固定连接有齿箱夹板,两组所述齿箱夹板的内侧前端安装有2号双联齿,所述2号双联齿位于蜗杆的上方,且2号双联齿与蜗杆贴合,所述2号双联齿的左侧安置有3号双联齿,且3号双联齿安装在两组齿箱夹板上,所述3号双联齿的下端安置有4号双联齿,且4号双联齿安装在两组齿箱夹板上;A motor, a motor connecting plate is installed on the left side of the motor, a worm is fixedly connected to the power output end of the motor, a gear box clamp is fixedly connected to the upper and lower ends of the left side of the motor connecting plate, a No. 2 double-linked tooth is installed at the inner front end of the two groups of gear box clamps, the No. 2 double-linked tooth is located above the worm, and the No. 2 double-linked tooth is in contact with the worm, a No. 3 double-linked tooth is arranged on the left side of the No. 2 double-linked tooth, and the No. 3 double-linked tooth is installed on the two groups of gear box clamps, a No. 4 double-linked tooth is arranged at the lower end of the No. 3 double-linked tooth, and the No. 4 double-linked tooth is installed on the two groups of gear box clamps;
齿轮中间轴,两组所述齿箱夹板内侧中间固定连接有齿轮中间轴,所述齿轮中间轴的外表面底部套接有5号双联齿,且5号双联齿右侧与4号双联齿左侧贴合,所述5号双联齿的左侧安置有6号单齿,且6号单齿安装在两组齿箱夹板上,所述齿轮中间轴的上端外表面固定连接有安装板。A gear intermediate shaft is fixedly connected to the middle of the inner side of the two sets of gear box splints, a No. 5 double tooth is sleeved on the bottom of the outer surface of the gear intermediate shaft, and the right side of the No. 5 double tooth is fitted with the left side of the No. 4 double tooth, a No. 6 single tooth is arranged on the left side of the No. 5 double tooth, and the No. 6 single tooth is installed on the two sets of gear box splints, and a mounting plate is fixedly connected to the outer surface of the upper end of the gear intermediate shaft.
通过采用上述技术方案,通过设置有电机和蜗杆,便于带动多组齿轮进行转动,通过设置有齿箱夹板,便于部件进行安装使用,通过电机带动蜗杆进行转动,使蜗杆带动多组齿轮进行转动,从而带动链轮进行运转,链轮通过链条导轨的导向辅助驱动链条推拉物体实现功能目的。By adopting the above technical solution, a motor and a worm are provided to facilitate driving multiple sets of gears to rotate. A gear box clamp is provided to facilitate the installation and use of components. The motor drives the worm to rotate, and the worm drives multiple sets of gears to rotate, thereby driving the sprocket to operate. The sprocket is guided by the chain guide to assist in driving the chain to push and pull objects to achieve the functional purpose.
可选的,所述蜗杆与2号双联齿相啮合。Optionally, the worm is meshed with the double tooth No. 2.
通过采用上述技术方案,便于蜗杆转动,从而带动2号双联齿进行转动。By adopting the above technical solution, the worm is easy to rotate, thereby driving the No. 2 double-linked tooth to rotate.
可选的,所述2号双联齿与3号双联齿相啮合,所述3号双联齿与4号双联齿相啮合,所述4号双联齿与5号双联齿相啮合,所述5号双联齿与6号单齿相啮合。Optionally, the double tooth No. 2 is meshed with the double tooth No. 3, the double tooth No. 3 is meshed with the double tooth No. 4, the double tooth No. 4 is meshed with the double tooth No. 5, and the double tooth No. 5 is meshed with the single tooth No. 6.
通过采用上述技术方案,通过2号双联齿与3号双联齿相啮合,便于2号双联齿转动时带动3号双联齿相啮合,通过3号双联齿与4号双联齿相啮合,便于2号双联齿转动时带动4号双联齿相啮合,通过4号双联齿与5号双联齿相啮合,便于4号双联齿转动时带动5号双联齿相啮合,通过5号双联齿与6号单齿相啮合,便于5号双联齿转动时带动6号单齿进行转动。By adopting the above technical scheme, the double teeth No. 2 are meshed with the double teeth No. 3, so that the double teeth No. 3 are driven to mesh when the double teeth No. 2 rotate; the double teeth No. 3 are meshed with the double teeth No. 4, so that the double teeth No. 4 are driven to mesh when the double teeth No. 2 rotate; the double teeth No. 4 are meshed with the double teeth No. 5, so that the double teeth No. 5 are driven to mesh when the double teeth No. 4 rotate; the double teeth No. 5 are meshed with the single teeth No. 6, so that the single teeth No. 6 are driven to rotate when the double teeth No. 5 rotate.
可选的,所述6号单齿的顶部安装有链轮。Optionally, a sprocket is installed on the top of the No. 6 single tooth.
通过采用上述技术方案,通过6号单齿的顶部安装有链轮,便于6号单齿转动时,链轮跟随6号单齿进行转动。By adopting the above technical solution, a sprocket is installed on the top of the No. 6 single tooth, so that when the No. 6 single tooth rotates, the sprocket rotates along with the No. 6 single tooth.
可选的,所述安装板设置为L形,且安装板开设有与链条相适配的轨道。Optionally, the mounting plate is configured to be L-shaped, and the mounting plate is provided with a track that matches the chain.
通过采用上述技术方案,通过安装板设置为L形,且安装板开设有与链条相适配的轨道,便于链轮通过链条导轨的导向辅助驱动链条推拉物体实现功能目的。By adopting the above technical solution, the mounting plate is set to be L-shaped, and the mounting plate is provided with a track adapted to the chain, so that the sprocket can drive the chain to push and pull objects through the guidance of the chain guide to achieve the functional purpose.
可选的,下端所述齿箱夹板的上表面左侧上端安装有固定支架,所述固定支架的顶部插设有固定螺栓,且上端齿箱夹板开设有与固定螺栓相适配的插孔,所述固定螺栓的表面有螺纹,所述固定支架开设有与螺纹相适配的螺纹槽,所述固定支架与固定螺栓组成转动连接机构。Optionally, a fixing bracket is installed on the upper left end of the upper surface of the lower gear box splint, a fixing bolt is inserted into the top of the fixing bracket, and the upper gear box splint is provided with a socket matched with the fixing bolt, the surface of the fixing bolt has a thread, and the fixing bracket is provided with a thread groove matched with the thread, and the fixing bracket and the fixing bolt form a rotating connection mechanism.
通过采用上述技术方案,通过设置有固定支架,便于将两组齿箱夹板进行固定,通过设置有固定螺栓,用于锁牢齿箱夹板与固定支架之间的衔接。By adopting the above technical solution and providing a fixing bracket, it is convenient to fix the two sets of gear box splints, and by providing a fixing bolt, it is used to lock the connection between the gear box splint and the fixing bracket.
可选的,所述齿箱夹板的左侧上下两端开设有两组安装孔。Optionally, two groups of mounting holes are provided at the upper and lower ends of the left side of the gear box clamping plate.
通过采用上述技术方案,通过齿箱夹板的左侧上下两端开设有两组安装孔,上端两个孔作为链条尾端孔与链条仓的衔接孔通过轴销穿插定位使用,下端两个孔作为安装链条限位开关螺栓拧入固定使用。By adopting the above technical solution, two sets of mounting holes are opened through the upper and lower ends of the left side of the gear box splint. The two holes at the upper end are used as the connecting holes between the chain tail end holes and the chain bin through the insertion of axle pins for positioning, and the two holes at the lower end are used for installing the chain limit switch bolts to be screwed in and fixed.
综上所述,本实用新型包括以下至少一种有益效果:In summary, the present invention has at least one of the following beneficial effects:
本申请通过减速电机箱体制作工艺简便、齿轮套在中心轴销上无需轴承即可顺畅转动,减去了轴承物料成本和轴承组装成本,链条导轨设计为正反方向出链共用、并含有轴套为一体结构,即方便使用又减少了反方向的链条导轨物料成本与轴套物料成本,在箱体尺寸不改变的情况下、可调整各级齿轮齿数实现变化出多个减速比来改变输出速度与力矩;The present invention has a simple manufacturing process for the reduction motor housing, and the gear sleeve can rotate smoothly on the central shaft pin without bearings, thereby reducing the bearing material cost and the bearing assembly cost. The chain guide is designed to be shared by the positive and negative directions of the chain output, and contains a shaft sleeve as an integrated structure, which is convenient to use and reduces the chain guide material cost and the shaft sleeve material cost in the reverse direction. Without changing the housing size, the number of teeth of each gear can be adjusted to achieve multiple reduction ratios to change the output speed and torque;
通过蜗杆主导传动可起到增强齿轮组的静态自锁力,且在有限的空间内设计增加多级齿轮通过更多数量的齿轮减速来增大输出力矩、传动齿轮数量的增加可提高整体齿轮组的承载力降低齿轮损坏风险从而达到延长使用寿命。The static self-locking force of the gear set can be enhanced by the worm-driven transmission. In addition, by designing and adding multi-stage gears within a limited space, the output torque can be increased by reducing the number of gears. The increase in the number of transmission gears can improve the load-bearing capacity of the overall gear set and reduce the risk of gear damage, thereby extending the service life.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1为本实用新型使用状态示意图一;Figure 1 is a schematic diagram of the utility model in use;
图2为本实用新型使用状态示意图二。FIG. 2 is a second schematic diagram of the utility model in use state.
附图标记说明:1、电机;2、电机连接板;3、蜗杆;4、2号双联齿;5、3号双联齿;6、4号双联齿;7、齿轮中间轴;8、5号双联齿;9、6号单齿;10、链轮;11、安装板;12、齿箱夹板;13、固定支架;14、固定螺栓。Explanation of the reference numerals in the accompanying drawings: 1. Motor; 2. Motor connecting plate; 3. Worm; 4. Double tooth No. 2; 5. Double tooth No. 3; 6. Double tooth No. 4; 7. Gear intermediate shaft; 8. Double tooth No. 5; 9. Single tooth No. 6; 10. Sprocket; 11. Mounting plate; 12. Gear box clamp; 13. Fixing bracket; 14. Fixing bolt.
具体实施方式DETAILED DESCRIPTION
以下结合附图1-2对本实用新型作进一步详细说明。The utility model is further described in detail below in conjunction with Figures 1-2.
实施例1,参考图1和图2,本实用新型公开一种冲压钢板箱体组合结构的减速电机,能够解决现有装置在使用过程中齿轮组的静态自锁力效果有限,且整体齿轮组的承载力有限,齿轮损坏风险高,从而影响本装置的使用寿命的问题,包括,Embodiment 1, referring to FIG. 1 and FIG. 2, the utility model discloses a reduction motor with a stamped steel plate box assembly structure, which can solve the problem that the static self-locking force effect of the gear set of the existing device is limited during use, the bearing capacity of the overall gear set is limited, and the risk of gear damage is high, thereby affecting the service life of the device, including:
电机1,电机1的左侧安装有电机连接板2,电机1的动力输出端固定连接有蜗杆3,电机连接板2的左侧上下两端固定连接有齿箱夹板12,两组齿箱夹板12的内侧前端安装有2号双联齿4,2号双联齿4位于蜗杆3的上方,且2号双联齿4与蜗杆3贴合,2号双联齿4的左侧安置有3号双联齿5,且3号双联齿5安装在两组齿箱夹板12上,3号双联齿5的下端安置有4号双联齿6,且4号双联齿6安装在两组齿箱夹板12上;Motor 1, a motor connecting plate 2 is installed on the left side of the motor 1, a worm 3 is fixedly connected to the power output end of the motor 1, a gear box clamp 12 is fixedly connected to the upper and lower ends of the left side of the motor connecting plate 2, a No. 2 double tooth 4 is installed at the inner front end of the two sets of gear box clamps 12, the No. 2 double tooth 4 is located above the worm 3, and the No. 2 double tooth 4 is in contact with the worm 3, a No. 3 double tooth 5 is arranged on the left side of the No. 2 double tooth 4, and the No. 3 double tooth 5 is installed on the two sets of gear box clamps 12, and a No. 4 double tooth 6 is arranged at the lower end of the No. 3 double tooth 5, and the No. 4 double tooth 6 is installed on the two sets of gear box clamps 12;
齿轮中间轴7,两组齿箱夹板12内侧中间固定连接有齿轮中间轴7,齿轮中间轴7的外表面底部套接有5号双联齿8,且5号双联齿8右侧与4号双联齿6左侧贴合,5号双联齿8的左侧安置有6号单齿9,且6号单齿9安装在两组齿箱夹板12上,齿轮中间轴7的上端外表面固定连接有安装板11。The gear intermediate shaft 7 is fixedly connected to the middle of the inner side of the two sets of gear box clamps 12, the bottom of the outer surface of the gear intermediate shaft 7 is sleeved with the No. 5 double tooth 8, and the right side of the No. 5 double tooth 8 is fitted with the left side of the No. 4 double tooth 6, the left side of the No. 5 double tooth 8 is arranged with the No. 6 single tooth 9, and the No. 6 single tooth 9 is installed on the two sets of gear box clamps 12, and the upper end outer surface of the gear intermediate shaft 7 is fixedly connected with the mounting plate 11.
工作原理:电机1,便于带动蜗杆3进行转动,电机连接板2,便于将电机1与齿箱夹板12进行固定安装,2号双联齿4、3号双联齿5、4号双联齿6、5号双联齿8和6号单齿9,通过设置有多组齿轮,便于在箱体尺寸不改变的情况下、可调整各级齿轮齿数实现变化出多个减速比来改变输出速度与力矩,安装板11,便于链轮10通过链条导轨的导向辅助驱动链条推拉物体实现功能目的。Working principle: Motor 1 is convenient for driving the worm 3 to rotate, motor connecting plate 2 is convenient for fixing the motor 1 and the gear box clamping plate 12, double teeth No. 2 4, double teeth No. 3 5, double teeth No. 4 6, double teeth No. 5 8 and single teeth No. 6 9 are provided with multiple sets of gears, so that the number of teeth of each gear can be adjusted without changing the size of the box to achieve multiple reduction ratios to change the output speed and torque, and the mounting plate 11 is convenient for the sprocket 10 to drive the chain to push and pull objects through the guidance of the chain guide to achieve the functional purpose.
实施例2,参照图1和图2,在本实施例中解决了现有装置在使用过程中齿轮组的静态自锁力效果有限,且整体齿轮组的承载力有限,齿轮损坏风险高,从而影响本装置的使用寿命的问题,该一种冲压钢板箱体组合结构的减速电机还包括蜗杆3与2号双联齿4相啮合,2号双联齿4与3号双联齿5相啮合,3号双联齿5与4号双联齿6相啮合,4号双联齿6与5号双联齿8相啮合,5号双联齿8与6号单齿9相啮合,6号单齿9的顶部安装有链轮10,安装板11设置为L形,且安装板11开设有与链条相适配的轨道,下端所述齿箱夹板12的上表面左侧上端安装有固定支架13,固定支架13的顶部插设有固定螺栓14,且上端齿箱夹板12开设有与固定螺栓14相适配的插孔,固定螺栓14的表面有螺纹,固定支架13开设有与螺纹相适配的螺纹槽,固定支架13与固定螺栓14组成转动连接机构,齿箱夹板12的左侧上下两端开设有两组安装孔。Embodiment 2, referring to Figures 1 and 2, in this embodiment, the problem that the static self-locking force of the gear set of the existing device is limited during use, the bearing capacity of the overall gear set is limited, and the risk of gear damage is high, thereby affecting the service life of the device, is solved. The reduction motor of the stamped steel plate box combination structure also includes a worm 3 meshing with the double-linked tooth 4 No. 2, the double-linked tooth 4 meshing with the double-linked tooth 5 No. 3, the double-linked tooth 5 No. 3 meshing with the double-linked tooth 6 No. 4, the double-linked tooth 6 No. 4 meshing with the double-linked tooth 8 No. 5, the double-linked tooth 8 No. 5 meshing with the single tooth 9 No. 6, and the single tooth 9 No. 6 meshing. A sprocket 10 is installed on the top, the mounting plate 11 is set to be L-shaped, and the mounting plate 11 is provided with a track compatible with the chain, and a fixing bracket 13 is installed on the upper left end of the upper surface of the gear box clamp 12 at the lower end, a fixing bolt 14 is inserted on the top of the fixing bracket 13, and the upper end gear box clamp 12 is provided with a socket compatible with the fixing bolt 14, the surface of the fixing bolt 14 is threaded, and the fixing bracket 13 is provided with a thread groove compatible with the thread, the fixing bracket 13 and the fixing bolt 14 form a rotating connection mechanism, and two groups of mounting holes are provided at the upper and lower ends of the left side of the gear box clamp 12.
工作原理:使用时,将电机1打开,通过电机1带动蜗杆3进行转动,使2号双联齿4、3号双联齿5、4号双联齿6、5号双联齿8和6号单齿9进行转动,通过6号单齿9转动带动链轮10进行转动,链轮10通过链条导轨的导向辅助驱动链条推拉物体实现功能目的,本减速电机箱体制作工艺简便、齿轮套在中心轴销上无需轴承即可顺畅转动,减去了轴承物料成本和轴承组装成本,链条导轨设计为正反方向出链共用、并含有轴套为一体结构,即方便使用又减少了反方向的链条导轨物料成本与轴套物料成本,在箱体尺寸不改变的情况下、可调整各级齿轮齿数实现变化出多个减速比来改变输出速度与力矩,通过蜗杆3主导传动可起到增强齿轮组的静态自锁力,且在有限的空间内设计增加多级齿轮通过更多数量的齿轮减速来增大输出力矩、传动齿轮数量的增加可提高整体齿轮组的承载力降低齿轮损坏风险从而达到延长使用寿命。Working principle: When in use, turn on the motor 1, and drive the worm 3 to rotate through the motor 1, so that the double teeth 4 No. 2, double teeth 5 No. 3, double teeth 6 No. 4, double teeth 8 No. 5 and single teeth 9 No. 6 are rotated, and the sprocket 10 is driven to rotate through the rotation of the single tooth 9 No. 6. The sprocket 10 drives the chain to push and pull objects through the guidance of the chain guide to achieve the functional purpose. The manufacturing process of the reduction motor housing is simple, and the gear sleeve on the central shaft pin can rotate smoothly without bearings, which reduces the bearing material cost and bearing assembly cost. The chain guide is designed to deliver the chain in the forward and reverse directions. The shared structure contains a shaft sleeve as an integrated structure, which is convenient to use and reduces the material cost of the chain guide rail and the shaft sleeve in the opposite direction. Without changing the size of the box, the number of teeth of each gear can be adjusted to achieve multiple reduction ratios to change the output speed and torque. The main transmission through the worm 3 can enhance the static self-locking force of the gear set. In addition, the design of adding multiple gears in a limited space can increase the output torque by reducing the number of gears. The increase in the number of transmission gears can improve the bearing capacity of the overall gear set and reduce the risk of gear damage, thereby extending the service life.
以上均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
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