CN221687294U - Automobile wire compression conductor rotating device - Google Patents
Automobile wire compression conductor rotating device Download PDFInfo
- Publication number
- CN221687294U CN221687294U CN202420029713.XU CN202420029713U CN221687294U CN 221687294 U CN221687294 U CN 221687294U CN 202420029713 U CN202420029713 U CN 202420029713U CN 221687294 U CN221687294 U CN 221687294U
- Authority
- CN
- China
- Prior art keywords
- fixing plate
- compression
- gear
- fixing
- conductor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000007906 compression Methods 0.000 title claims abstract description 115
- 230000006835 compression Effects 0.000 title claims abstract description 108
- 239000004020 conductor Substances 0.000 title claims abstract description 71
- 230000001360 synchronised effect Effects 0.000 claims abstract description 10
- 238000009987 spinning Methods 0.000 claims 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 238000004513 sizing Methods 0.000 description 15
- 230000006837 decompression Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000005461 lubrication Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The application relates to the field of conductor manufacturing dies, in particular to an automobile wire compression conductor rotating device which comprises a fixing device, a compression die and a compression die rotating device. The fixing device comprises two assembled main beams, a first fixing plate and a second fixing plate, and the compression mold rotating device comprises a rotating motor, a fixing plate, a first gear, a second gear, a synchronous belt and a compression mold fixing frame. Through reasonable setting of the rotating motor and the synchronous belt transmission ratio, the conductor produced by the automobile wire compression conductor rotating device meets the JASO D-625 standard requirement and can ensure the roundness and stability of the conductor.
Description
Technical Field
The utility model belongs to the field of conductor manufacturing dies, and particularly relates to an automobile wire compression conductor rotating device.
Background
At present, the operation flow of 11&16 irregular round compressed wire harnesses adopts a branching mode of an inner layer 3&6 three four conductors and an outer layer 8&10 layers. And the inner layer 3&6 conductors are firstly compressed outside the machine by using a compression mould.
According to the prior art: CN217941381U provides a circular compressed conductor preparation mould of car line, including the mould body, the nib includes entry section, lubricated section, compression section, sizing section, decompression section and export section in proper order according to the direction that the material got into, through the open angle of entry section, lubricated section, compression section, decompression section and export section and the reasonable setting of sizing section length, can guarantee the rounding nature and the stability of conductor. When the existing conductor machine is compressed outside, a plurality of monofilament conductors enter a compression mold, materials can contact with the surfaces of an inlet part, a lubrication part and a compression part when passing through the inlet part, the lubrication part and the compression part, then are extruded and gradually enter a sizing section, and after the outer diameter of the materials is determined by the sizing section, the materials sequentially pass through a decompression section and an outlet section to form the output of a final product. The existing conductor manufacturing mold has the following defects:
1. When the monofilament conductor is compressed outside the machine for the first time, the inlet of the compression mould is unreasonably designed when the monofilament conductor enters the compression mould, so that the monofilament conductor is excessively stressed at the inlet of the mould and is easy to be extruded at the inlet of the compression mould in a lantern shape before entering the mould, the follow-up conductor is prevented from entering the mould, the monofilament conductor is finally broken, the material is required to be fed again, and the production efficiency is low; when the monofilament conductors pass through the sizing section of the compression mold, the shapes of the combined monofilament conductors are inconsistent with the shapes of the sizing section of the compression mold, when the shapes formed by the monofilaments are larger than the set shapes, the deformation rate of the sizing section is increased, the deformation area is reduced, a large amount of heat is generated at the moment, the structure and the quality of the wires are affected, when the shapes of the monofilaments are smaller than the set shapes, the deformation rate of the sizing section is reduced, the deformation area is increased, the tensile stress is increased, and the defects of breakage, shrinkage and the like of the conductors are caused easily.
2. The length of the sizing section of the compression die is long and fixed, the diameter ratio of the sizing section to the sizing section of the conventional conductor manufacturing die is unreasonable, and the compression die is fixed, so that the standard outer diameter of a final product is difficult to accurately control, and the conditions of loose thread and jump support and incomplete thread are easy to occur. The resistance is large in the production process of the inner layer compression wire harness in the production process, the resistance is uneven, and the produced stranded wire is not round in appearance.
Disclosure of utility model
The utility model aims to provide an automobile wire compression conductor rotating device for solving the problems in the background art.
In order to achieve the above object, the present utility model is realized by adopting the following technical scheme:
an automotive wire compression conductor swivel apparatus comprising:
the compression device comprises a fixing device, a compression mould and a compression mould rotating device;
The fixing device comprises two spliced girders, a first fixing plate and a second fixing plate;
The compression mold rotating device is provided with a rotating motor, a first gear, a second gear, a synchronous belt, a fixing frame and a compression mold fixing frame.
The fixing plate I and the fixing plate II are vertically fixed at the joint between the two main beams, the fixing frame is arranged below the fixing plate II, the rotating motor is arranged on one side of the fixing frame, the gear I is arranged on the other side of the fixing frame and connected with the rotating motor, the compression mold is arranged in the center of the compression mold fixing frame, the gear II is fixed on the outer side of the compression mold fixing frame, the gear I and the gear II are located on the same plane, and the gear I and the gear II are connected through a synchronous belt.
Preferably, the first fixing plate comprises an inner ring and an outer ring, the inner ring and the outer ring of the first fixing plate are respectively provided with a limiting hole capable of accommodating the single wire conductor to pass through, the inner ring of the first fixing plate is provided with 6 limiting holes and the outer ring of the first fixing plate is provided with 10 limiting holes, and guide wheels are arranged near the limiting holes of the inner ring of the first fixing plate.
Preferably, the second fixing plate comprises an inner ring and an outer ring, the inner ring of the second fixing plate is provided with a base, a bearing is arranged in the base, the compression mold fixing frame is fixed in the base and can rotate in the base, the outer ring of the second fixing plate is provided with limiting holes capable of containing monofilament conductors to pass through, the limiting holes are formed in the outer ring of the second fixing plate by 10, and guide wheels are arranged near the limiting holes of the outer ring of the second fixing plate.
Preferably, the main beam is an assembled main beam, and the first fixing plate and the second fixing plate are respectively arranged at the assembling position of the main beam at intervals.
Preferably, the fixing frame is fixed below the second fixing plate through a bolt, the rotating motor is fixed on one side of the fixing frame through a bolt, the first gear is connected with the rotating motor and arranged on the other side of the fixing frame, the compression mold fixing frame can rotate in the base of the second fixing plate, and the moving direction of the rotating motor is clockwise and opposite to the second compression direction. The compression mold synchronously rotates along with the compression mold fixing frame.
The beneficial effects of the utility model are as follows:
(1) The application optimizes the angle of the multiple single wire wires entering the inlet of the die, and the multiple single wire wires are uniformly stressed when entering the inlet of the die, and the contact surface and the static friction are small, so that the multiple single wire wires are not easy to be extruded at the inlet of the compression die in a lantern shape.
(2) The application optimizes the compression angle of the wire at the sizing section of the compression mould, the stress of the single wire conductors is uniform when the wires are stranded, the received pressure accords with the set pressure, and the wire breakage and shrinkage caused by overlarge pressure or overlarge pressure can not be caused. The twisted wires formed by the single wire conductors are round and complete, so that the quality requirement is met.
(3) The application installs the rotating device on the compression mould, the rotating direction is opposite to the second compression direction, which prevents the branch from jumping and breaking when the plurality of conductors pass the compression mould.
(4) The distance between the two fixing plates can be adjusted, and the angle of the monofilament conductor entering the compression mould can be changed.
Drawings
FIG. 1 is a schematic view of the structure of the present utility model
FIG. 2 is an exploded view of the present utility model
The attached sign indicates: 101-cross beam, 102-fixed plate I, 103-fixed plate II, 201-compression mould, 301-rotating motor, 302-fixing frame, 303-gear I, 304-gear II, 305-compression mould fixing frame, 306-synchronous belt and 401-second compression mould.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Embodiment 1, as shown in fig. 1-2, the present utility model provides the technical scheme: a rotary device for compressing conductor of automobile wire comprises a fixing device, a compression mould 201 and a rotary device of the compression mould,
The fixing device comprises two assemblable main beams 101, a first fixing plate 102 and a second fixing plate 103, wherein the first fixing plate 102 and the second fixing plate 103 are vertically and alternately fixed between the main beams 101.
Compression mould 201 is provided with the nib that runs through the mould body, the nib includes entry section, lubrication section, compression section, sizing section, decompression section and export section in proper order along monofilament conductor direction of delivery.
The compression mold rotating device is provided with a rotating motor 301, a fixing frame 302, a first gear 303, a second gear 304, a compression mold fixing frame 305 and a synchronous belt 306. The fixing frame 302 is arranged above the fixing plate II 103, a rotating motor 301 is arranged on one side of the fixing frame 302, a first gear 303 is arranged on the other side of the fixing frame 302, the first gear 303 is connected with the rotating motor 301, a second gear 304 is fixed on the outer side of the compression mold fixing frame 305, the first gear 303 and the second gear 304 are located on the same plane, and the first gear 303 and the second gear 304 are connected through a synchronous belt 306.
The compression mold 201 is disposed in the center of the compression mold fixing frame 305, and the rotary motor 301 drives the compression mold 201 to rotate.
The first fixing plate 102 and the second fixing plate 103 both comprise an inner ring and an outer ring, the first fixing plate 102 is provided with limiting holes capable of accommodating the single-wire conductors to pass through, the inner rings of the first fixing plate 102 are provided with 6 limiting holes, the outer rings of the first fixing plate 102 are provided with 10 limiting holes, and guide wheels are arranged near the limiting holes of the inner rings of the first fixing plate 102. The guide wheel can rotate, and friction generated by the single wire conductor when the single wire conductor is deviated is converted into rolling friction generated by the single wire conductor and the guide wheel by arranging the guide wheel, so that abrasion of the single wire conductor is reduced. The first fixing plate 102 is only provided with guide wheels on the inner ring, and the outer ring monofilament conductors do not deviate and rub less when passing through the first fixing plate 102.
The inner ring of the second fixing plate 103 is provided with a base of the compression mold fixing frame 305, a bearing is arranged in the base, so that the compression mold fixing frame 305 rotates around the center of the base when being installed in the base, the outer ring of the second fixing plate 103 is provided with limiting holes capable of accommodating the passage of monofilament conductors, the number of the limiting holes is 10 in the outer ring of the second fixing plate, and guide wheels are arranged near the limiting holes of the outer ring of the second fixing plate 103. The guide wheel can rotate, and friction generated by the single wire conductor when the single wire conductor is deviated is converted into rolling friction generated by the single wire conductor and the guide wheel by arranging the guide wheel, so that abrasion of the single wire conductor is reduced.
The girder 101 is an assembled girder, and the first fixing plate 102 and the second fixing plate 103 are respectively arranged at the assembled position of the girder 101 at intervals. By adjusting the number of main beam assemblies between the first and second fixing plates 102, 103, the angle at which the monofilament conductors enter the compression mold 201 from the first fixing plate 102 can be varied.
A fixing frame 302 is arranged below the fixing plate II 103, a rotating motor 301 is arranged on one side of the fixing frame 302, a first gear 303 is arranged on the other side of the fixing frame 302, the first gear 303 is connected with the rotating motor 301, a base of a compression mold fixing frame 305 is arranged on the inner ring of the fixing plate II 103, the compression mold fixing frame 305 is arranged in the base of the compression mold fixing frame 305, a second gear 304 is fixed on the outer side of the compression mold fixing frame 305, the first gear 303 and the second gear 304 are located on the same plane, the first gear 303 and the second gear 304 are connected through a synchronous belt 306, the moving direction of the rotating motor 301 is clockwise, and the direction is opposite to the rotating direction of the second compression mold 401.
The compression mold 201 is fixed at the center of the compression mold fixing frame 305, and the compression mold 201 rotates synchronously with the compression mold fixing frame 305.
The second compression mold 401 is fixed between the two main beams 101, the second compression mold 401 is coaxial with the compression mold 201, and the rotation direction of the second compression mold 401 is counterclockwise, and the direction is opposite to the rotation direction of the compression mold 201. The jump and the disconnection of a plurality of conductors caused by uneven stress when the conductors are compressed by the second compression mould 401 are prevented.
The working process of the automobile wire compression conductor rotating device is as follows:
In the conductor production process, a plurality of single-wire conductors pass through the limiting holes of the first fixing plate 102, so as to reduce friction when the inner single-wire conductor is connected into the compression mould 201, and the inner single-wire conductor is connected into the compression mould 201 through the guide wheel at a certain angle for first compression. When the compression mold is in operation, the rotating motor 301 is arranged to rotate to drive the first gear 303 to rotate, the first gear 303 is driven by the synchronous belt 306 to transmit power to drive the second gear 304 to rotate during rotation, and the second gear 304 is fixed on the outer side of the compression mold fixing frame 305 to enable the compression mold 201 to rotate according to a set transmission ratio. When the single wire conductors enter the inlet of the compression mold 201, the compression mold 201 rotates, so that each single wire conductor is uniformly stressed, the contact surface is small, the static friction is small, and the accident that the single wire conductors are extruded in a lantern shape at the inlet of the compression mold is reduced. When a plurality of single-wire conductors enter the compression mold 201 to be twisted, the compression mold 201 rotates, so that the extrusion force and friction force of the conductors on the compression section of the mold are reduced, and the problems that the length of the sizing section of the traditional mold is too long, the machining efficiency is low, the blockage is easy and the like are avoided.
When the monofilament conductor passes through the sizing section of the compression mold, the monofilament conductor is basically shaped, passes through the transition of the decompression section, and the product is produced from the outlet section. The finally formed lead has smooth appearance and uniform and stable outer diameter.
The direction of rotation of the wire is clockwise when it passes through compression mold 201, and the inner wire continues to be inserted into second compression mold 401 after compression is completed. The monofilament wires passing through the outer sides of the first fixing plate and the second fixing plate are connected into the second compression mould 401 at a certain angle along the guide wheel at one side of the guide wheel of the fixing plate. And the second compression uses the wires formed by the first compression as an inner ring and the outer side of the wires is an outer ring. And in the second compression, the plurality of monofilament wires of the outer ring are compressed and rotated and wound on the wires formed by the first compression, and the winding direction is opposite to the rotation direction of the first compression and is anticlockwise. The jump and the disconnection of a plurality of conductors caused by uneven stress when the conductors are compressed by the second compression mould 401 are prevented.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be appreciated by persons skilled in the art that the present utility model is not limited to the embodiments described above, but is capable of numerous variations and modifications without departing from the spirit and scope of the utility model as hereinafter claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (6)
1. An automotive wire compression conductor swivel apparatus comprising:
The fixing device comprises two main beams, a first fixing plate and a second fixing plate;
Compressing a die;
the compression mold rotating device is provided with a rotating motor, a first gear, a second gear, a synchronous belt, a fixing frame and a compression mold fixing frame;
The device is characterized in that a first fixing plate and a second fixing plate are vertically fixed between the main beams, a fixing frame is arranged below the second fixing plate, a rotating motor is arranged on one side of the fixing frame, a first gear is arranged on the other side of the fixing frame and connected with the rotating motor, a compression mold fixing frame is arranged in the center of the second fixing plate, a compression mold is arranged in the center of the compression mold fixing frame, a second gear is fixed on the outer side of the compression mold fixing frame, the first gear and the second gear are located on the same plane, and the first gear and the second gear are connected through a synchronous belt.
2. The automotive wire-compression conductor spinning apparatus of claim 1, wherein: the main beams are assembled main beams, and the first fixing plate and the second fixing plate are respectively arranged at the assembled position between the two main beams at intervals.
3. The automotive wire-compression conductor spinning apparatus of claim 1, wherein: the first fixing plate comprises an inner ring and an outer ring, limiting holes capable of accommodating the single wire conductors to pass through are formed in the inner ring and the outer ring of the first fixing plate, 6 limiting holes are formed in the inner ring and 10 limiting holes are formed in the outer ring of the first fixing plate, and guide wheels are arranged near the limiting holes of the inner ring of the first fixing plate.
4. The automotive wire-compression conductor spinning apparatus of claim 1, wherein: the second fixing plate comprises an inner ring and an outer ring, the inner ring of the second fixing plate is provided with a base, a bearing is arranged in the base, the compression mold fixing frame is fixed in the base and can rotate in the base, the outer ring of the second fixing plate is provided with limiting holes capable of containing monofilament conductors to pass through, the limiting holes are formed in the outer ring of the second fixing plate by 10, and guide wheels are arranged near the limiting holes of the outer ring of the second fixing plate.
5. The automotive wire-compression conductor spinning apparatus of claim 1, wherein: the fixed frame is fixed below the second fixed plate through a bolt, the rotating motor is fixed on one side of the fixed frame through a bolt, and the first gear is connected with the rotating motor and is arranged on the other side of the fixed frame.
6. The automotive wire-compression conductor spinning apparatus of claim 1, wherein: the compression mold synchronously rotates along with the compression mold fixing frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420029713.XU CN221687294U (en) | 2024-01-05 | 2024-01-05 | Automobile wire compression conductor rotating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420029713.XU CN221687294U (en) | 2024-01-05 | 2024-01-05 | Automobile wire compression conductor rotating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221687294U true CN221687294U (en) | 2024-09-10 |
Family
ID=92629792
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420029713.XU Active CN221687294U (en) | 2024-01-05 | 2024-01-05 | Automobile wire compression conductor rotating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221687294U (en) |
-
2024
- 2024-01-05 CN CN202420029713.XU patent/CN221687294U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4599853A (en) | Method and apparatus for manufacturing compact conductors with bunchers | |
| CN203807865U (en) | Double twisting rope making machine of fine steel wire rope | |
| CN2935398Y (en) | Heterotype single line forming twisted device | |
| EP0601998B1 (en) | Twisted wire manufacturing apparatus and concentric twisted wire manufacturing machine | |
| CN106024206A (en) | Cable production line and rolling production line for cable production | |
| US4843696A (en) | Method and apparatus for forming a stranded conductor | |
| US4641492A (en) | Rope-twisting machine for making ropes | |
| JPS6329623B2 (en) | ||
| CN221687294U (en) | Automobile wire compression conductor rotating device | |
| US6840031B2 (en) | Apparatus for and method of manufacturing compacted cables by use of rigid cage stranders | |
| JP2920110B2 (en) | Steel cord and steel radial tire | |
| CN216551323U (en) | Pre-deformation device for producing high-cohesive-force micro steel wire rope | |
| CN104588434B (en) | Thrust dual powerplant and the method applying this device production shaped wire | |
| CN212404599U (en) | Steel cord and tire | |
| WO2001011635A1 (en) | Combination 37-wire unilay stranded conductor and method and apparatus for forming the same | |
| CN1141982A (en) | Surface-contact triangular-strand wirerope and production method thereof | |
| CN204296038U (en) | The manufacturing installation of rubber belt track wirecord fabric | |
| CN202307329U (en) | Multiple-core cable conductor | |
| CN2702422Y (en) | Pipe type cabler | |
| CN112934994B (en) | Method for preparing filament | |
| JP2559467B2 (en) | Stranding device | |
| AU589573B2 (en) | Method and apparatus for manufacturing compact conductors with bunchers | |
| CN201031324Y (en) | Steel cord combined rolling pre-deformation device | |
| CN2474234Y (en) | Glass fiber yarn impregnating device | |
| CN2736408Y (en) | Post former for plied strand and plied rope of metal filament or twisted wire |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |