CN221687253U - A bending-resistant four-core twisted-pair cable - Google Patents

A bending-resistant four-core twisted-pair cable Download PDF

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CN221687253U
CN221687253U CN202323542691.1U CN202323542691U CN221687253U CN 221687253 U CN221687253 U CN 221687253U CN 202323542691 U CN202323542691 U CN 202323542691U CN 221687253 U CN221687253 U CN 221687253U
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twisted
core
wires
bending
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张少帅
周建生
尹逊凯
冯建稳
刘英豪
邓敏
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Xu Electric Technology Suzhou Co ltd
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Abstract

本实用新型涉及信号电缆技术领域,具体为一种抗弯折的双绞四芯电缆,包括一对双绞线、两根单芯线以及护套,所述双绞线和单芯线均设置在护套内,所述双绞线和单芯线呈三角形分布且三者之间由呈T型结构的间隔填充条分隔开来,所述间隔填充条的顶面成型有内凹的、与双绞线外壁相适配的第一弧面,所述间隔填充条的两个夹角处圆角过渡有与单芯线外壁相适配的第二弧面,所述间隔填充条的三个端头成型有外凸的、与护套内壁相贴合的填充凸起。本实用新型通过增设间隔填充条,提高了线缆的韧性和弯折后的恢复能力,因此可避免线缆因过度弯折并影响信号传输,同时间隔填充条上设有填充凸起,提高了线缆的抗冲击性能,延长其使用寿命。

The utility model relates to the technical field of signal cables, specifically a bending-resistant twisted-pair four-core cable, comprising a pair of twisted-pair wires, two single-core wires and a sheath, wherein the twisted-pair wires and the single-core wires are both arranged in the sheath, the twisted-pair wires and the single-core wires are distributed in a triangular shape and are separated by a T-shaped spacing filler strip, the top surface of the spacing filler strip is formed with a concave first arc surface adapted to the outer wall of the twisted-pair wire, the two included angles of the spacing filler strip are rounded with a second arc surface adapted to the outer wall of the single-core wire, and the three ends of the spacing filler strip are formed with convex filling protrusions that fit the inner wall of the sheath. The utility model improves the toughness of the cable and the ability to recover after bending by adding a spacing filler strip, thereby preventing the cable from being excessively bent and affecting signal transmission, and at the same time, the spacing filler strip is provided with a filling protrusion, which improves the impact resistance of the cable and extends its service life.

Description

一种抗弯折的双绞四芯电缆A bending-resistant four-core twisted-pair cable

技术领域Technical Field

本实用新型涉及信号电缆技术领域,具体为一种抗弯折的双绞四芯电缆。The utility model relates to the technical field of signal cables, in particular to a bending-resistant twisted-pair four-core cable.

背景技术Background Art

电子计算机用屏蔽电缆,选用介电常数小的高压聚乙烯绝缘采用对绞、对屏、总层(或二线组绞合、组屏蔽、组屏息屏)等结构形成,具有介质损耗小、传输能力强、抗干扰性能好等特点,能可靠地传输微弱的模拟信号和数字信号,可广泛地用于发电、冶金、石油、化工、轻纺等部门的检测和控制片计算机系统或自动化装置,以及一般的工业计算机。现有的信号电缆一般由护套直接包覆信号线和电源线,线缆布设时需避免过度弯折,否则影响信号线的信号传输。Shielded cables for electronic computers use high-voltage polyethylene insulation with a small dielectric constant and are formed by twisted pairs, screen pairs, and total layers (or two-wire group twisting, group shielding, group shielding, etc.). They have the characteristics of low dielectric loss, strong transmission capacity, and good anti-interference performance. They can reliably transmit weak analog and digital signals and can be widely used in detection and control computer systems or automation devices in power generation, metallurgy, petroleum, chemical industry, light industry, and other departments, as well as general industrial computers. Existing signal cables generally have a sheath directly covering the signal line and power line. When laying the cables, avoid excessive bending, otherwise it will affect the signal transmission of the signal line.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种抗弯折的双绞四芯电缆,以解决上述背景技术中提出的问题。The utility model aims to provide a bending-resistant four-core twisted-pair cable to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:一种抗弯折的双绞四芯电缆,包括一对双绞线、两根单芯线以及护套,所述双绞线和单芯线均设置在护套内,所述双绞线和单芯线呈三角形分布且三者之间由呈T型结构的间隔填充条分隔开来,所述间隔填充条的顶面成型有内凹的、与双绞线外壁相适配的第一弧面,所述间隔填充条的两个夹角处圆角过渡有与单芯线外壁相适配的第二弧面,所述间隔填充条的三个端头成型有外凸的、与护套内壁相贴合的填充凸起。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bending-resistant twisted-pair four-core cable, comprising a pair of twisted-pair wires, two single-core wires and a sheath, wherein the twisted-pair wires and the single-core wires are both arranged in the sheath, the twisted-pair wires and the single-core wires are distributed in a triangular shape and are separated by a T-shaped spacer filler strip, the top surface of the spacer filler strip is formed with a concave first arc surface that matches the outer wall of the twisted-pair wire, the two included corners of the spacer filler strip are rounded at transition to a second arc surface that matches the outer wall of the single-core wire, and the three ends of the spacer filler strip are formed with convex filling protrusions that fit the inner wall of the sheath.

可选的,所述间隔填充条的中心处开设有第一缓冲腔;三个所述填充凸起内均开设有第二缓冲腔。Optionally, a first buffer cavity is opened at the center of the spacer filling strip; and a second buffer cavity is opened in each of the three filling protrusions.

可选的,所述双绞线包括两根第一线芯,所述第一线芯外周裹覆有第一绝缘层,两个第一绝缘层外周共同裹覆有屏蔽层。Optionally, the twisted pair cable includes two first wire cores, the first wire cores are coated with a first insulating layer on their outer circumferences, and the two first insulating layers are coated with a shielding layer on their outer circumferences.

可选的,所述单芯线包括第二线芯,所述第二线芯外周裹覆有第二绝缘层。Optionally, the single-core wire includes a second wire core, and the outer circumference of the second wire core is coated with a second insulation layer.

可选的,所述间隔填充条由橡胶或TPE材质制成。Optionally, the spacer filling strip is made of rubber or TPE material.

可选的,所述第一绝缘层和第二绝缘层由FEP材质制成,所述护套由PVC材质制成;所述屏蔽层为铝箔绕包带。Optionally, the first insulating layer and the second insulating layer are made of FEP material, and the sheath is made of PVC material; the shielding layer is an aluminum foil wrapping tape.

与现有技术相比,本实用新型具备以下有益效果:本实用新型通过增设间隔填充条,提高了线缆的韧性和弯折后的恢复能力,因此可避免线缆因过度弯折并影响信号传输,同时间隔填充条上设有填充凸起和缓冲腔,能够在线缆受到挤压等外力时进行缓冲释力,故提高了线缆的抗冲击性能,延长其使用寿命。Compared with the prior art, the utility model has the following beneficial effects: the utility model improves the toughness of the cable and the recovery ability after bending by adding a spacer filling strip, thereby preventing the cable from being excessively bent and affecting signal transmission; at the same time, the spacer filling strip is provided with a filling protrusion and a buffer cavity, which can buffer and release force when the cable is subjected to external forces such as squeezing, thereby improving the impact resistance of the cable and extending its service life.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的立体图;Fig. 1 is a perspective view of the utility model;

图2为本实用新型的任意剖面图。FIG. 2 is an arbitrary cross-sectional view of the present utility model.

图中:1、双绞线;11、第一线芯;12、第一绝缘层;13、屏蔽层;2、单芯线;21、第二线芯;22、第二绝缘层;3、间隔填充条;31、第一缓冲腔;32、填充凸起;33、第二缓冲腔;34、第一弧面;35、第二弧面;4、护套。In the figure: 1, twisted pair; 11, first core; 12, first insulation layer; 13, shielding layer; 2, single core; 21, second core; 22, second insulation layer; 3, spacer filling strip; 31, first buffer cavity; 32, filling protrusion; 33, second buffer cavity; 34, first arc surface; 35, second arc surface; 4, sheath.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

实施例:请参阅图1和图2,本实用新型提供了一种抗弯折的双绞四芯电缆,包括一对双绞线1、两根单芯线2以及护套4,双绞线1作为信号线,两个单芯线2用作电源线,双绞线1和单芯线2均设置在护套4内,具体的,双绞线1和单芯线2呈三角形分布且三者之间由呈T型结构的间隔填充条3分隔开来,间隔填充条3由橡胶或TPE材质制成。间隔填充条3的顶面成型有内凹的、与双绞线1外壁相适配的第一弧面34,间隔填充条3的两个夹角处圆角过渡有与单芯线2外壁相适配的第二弧面35,在对双绞线1和单芯线2进行包覆前,分别将双绞线1和单芯线2置于间隔填充条3的第一弧面34和第二弧面35处,以对线芯的位置进行限定,由于间隔填充条3具有一定的柔韧性,故也提高了线缆的韧性和弯折后的恢复能力,因此能够避免线缆因过度弯折并影响信号的传输。此外,间隔填充条3的三个端头成型有外凸的、与护套4内壁相贴合的填充凸起32,填充凸起32可增加线缆的抗冲击性能,在线缆外部受到挤压等外力时,外力通过护套4会部分传递至填充凸起32并由间隔填充条3承接,故而能够提高线缆的使用寿命。Embodiment: Please refer to Figures 1 and 2. The utility model provides a bending-resistant twisted-pair four-core cable, including a pair of twisted-pair wires 1, two single-core wires 2 and a sheath 4. The twisted-pair wires 1 are used as signal wires, and the two single-core wires 2 are used as power wires. The twisted-pair wires 1 and the single-core wires 2 are both arranged in the sheath 4. Specifically, the twisted-pair wires 1 and the single-core wires 2 are distributed in a triangular shape and are separated by a T-shaped spacing filler strip 3. The spacing filler strip 3 is made of rubber or TPE material. The top surface of the spacer filler strip 3 is formed with a concave first arc surface 34 that matches the outer wall of the twisted pair 1. The two included corners of the spacer filler strip 3 have a second arc surface 35 that matches the outer wall of the single core wire 2. Before the twisted pair 1 and the single core wire 2 are coated, the twisted pair 1 and the single core wire 2 are placed on the first arc surface 34 and the second arc surface 35 of the spacer filler strip 3 respectively to limit the position of the wire core. Since the spacer filler strip 3 has a certain flexibility, it also improves the toughness and recovery ability of the cable after bending, so that the cable can be prevented from being excessively bent and affecting the transmission of signals. In addition, the three ends of the spacer filler strip 3 are formed with convex filling protrusions 32 that fit the inner wall of the sheath 4. The filling protrusions 32 can increase the impact resistance of the cable. When the cable is subjected to external forces such as squeezing, the external force will be partially transmitted to the filling protrusions 32 through the sheath 4 and received by the spacer filler strip 3, so the service life of the cable can be improved.

其中,间隔填充条3的中心处开设有呈三角形的第一缓冲腔31;三个填充凸起32内均开设有呈圆形或椭圆形的第二缓冲腔33。缓冲腔的设置能够提高线缆的缓冲能力,避免线缆在遭受强应力时直接造成护套4破损。A triangular first buffer cavity 31 is provided at the center of the spacing filling strip 3, and a circular or elliptical second buffer cavity 33 is provided in each of the three filling protrusions 32. The provision of the buffer cavity can improve the buffering capacity of the cable and prevent the sheath 4 from being directly damaged when the cable is subjected to strong stress.

上述的双绞线1包括两根第一线芯11,第一线芯11外周裹覆有第一绝缘层12,两个第一绝缘层12外周共同裹覆有屏蔽层13。单芯线2包括第二线芯21,第二线芯21外周裹覆有第二绝缘层22。其中,线芯采用镀锡铜丝,第一绝缘层12和第二绝缘层22由FEP材质制成,护套4由PVC材质制成,屏蔽层13则为起抗干扰作用的铝箔绕包带。The twisted pair cable 1 comprises two first cores 11, the outer circumference of the first cores 11 is covered with a first insulating layer 12, and the outer circumference of the two first insulating layers 12 is covered with a shielding layer 13. The single core cable 2 comprises a second core 21, and the outer circumference of the second core 21 is covered with a second insulating layer 22. The core is made of tinned copper wire, the first insulating layer 12 and the second insulating layer 22 are made of FEP material, the sheath 4 is made of PVC material, and the shielding layer 13 is an aluminum foil wrapping tape for anti-interference.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1.一种抗弯折的双绞四芯电缆,包括一对双绞线(1)、两根单芯线(2)以及护套(4),所述双绞线(1)和单芯线(2)均设置在护套(4)内,其特征在于:所述双绞线(1)和单芯线(2)呈三角形分布且三者之间由呈T型结构的间隔填充条(3)分隔开来,所述间隔填充条(3)的顶面成型有内凹的、与双绞线(1)外壁相适配的第一弧面(34),所述间隔填充条(3)的两个夹角处圆角过渡有与单芯线(2)外壁相适配的第二弧面(35),所述间隔填充条(3)的三个端头成型有外凸的、与护套(4)内壁相贴合的填充凸起(32)。1. A bending-resistant twisted-pair four-core cable, comprising a pair of twisted-pair wires (1), two single-core wires (2) and a sheath (4), wherein the twisted-pair wires (1) and the single-core wires (2) are both arranged in the sheath (4), characterized in that: the twisted-pair wires (1) and the single-core wires (2) are distributed in a triangular shape and are separated by a T-shaped spacer filler strip (3), the top surface of the spacer filler strip (3) is formed with a concave first arc surface (34) adapted to the outer wall of the twisted-pair wires (1), the two included angles of the spacer filler strip (3) are rounded at transition to a second arc surface (35) adapted to the outer wall of the single-core wires (2), and the three ends of the spacer filler strip (3) are formed with convex filling protrusions (32) adapted to the inner wall of the sheath (4). 2.根据权利要求1所述的一种抗弯折的双绞四芯电缆,其特征在于:所述间隔填充条(3)的中心处开设有第一缓冲腔(31);三个所述填充凸起(32)内均开设有第二缓冲腔(33)。2. A bending-resistant twisted-pair four-core cable according to claim 1, characterized in that a first buffer cavity (31) is opened at the center of the spacing filling strip (3); and a second buffer cavity (33) is opened in each of the three filling protrusions (32). 3.根据权利要求1所述的一种抗弯折的双绞四芯电缆,其特征在于:所述双绞线(1)包括两根第一线芯(11),所述第一线芯(11)外周裹覆有第一绝缘层(12),两个第一绝缘层(12)外周共同裹覆有屏蔽层(13)。3. A bending-resistant twisted-pair four-core cable according to claim 1, characterized in that: the twisted pair (1) includes two first cores (11), the first cores (11) are coated with a first insulating layer (12) on their outer circumference, and the two first insulating layers (12) are coated with a shielding layer (13) on their outer circumferences. 4.根据权利要求3所述的一种抗弯折的双绞四芯电缆,其特征在于:所述单芯线(2)包括第二线芯(21),所述第二线芯(21)外周裹覆有第二绝缘层(22)。4. A bending-resistant twisted-pair four-core cable according to claim 3, characterized in that the single-core wire (2) comprises a second core (21), and the outer circumference of the second core (21) is covered with a second insulating layer (22). 5.根据权利要求1所述的一种抗弯折的双绞四芯电缆,其特征在于:所述间隔填充条(3)由橡胶或TPE材质制成。5. The bending-resistant twisted-pair four-core cable according to claim 1, characterized in that the spacer filling strip (3) is made of rubber or TPE material. 6.根据权利要求4所述的一种抗弯折的双绞四芯电缆,其特征在于:所述第一绝缘层(12)和第二绝缘层(22)由FEP材质制成,所述护套(4)由PVC材质制成;所述屏蔽层(13)为铝箔绕包带。6. A bending-resistant twisted-pair four-core cable according to claim 4, characterized in that: the first insulating layer (12) and the second insulating layer (22) are made of FEP material, the sheath (4) is made of PVC material; and the shielding layer (13) is an aluminum foil wrapping tape.
CN202323542691.1U 2023-12-25 2023-12-25 A bending-resistant four-core twisted-pair cable Active CN221687253U (en)

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