CN221686401U - Motor semi-manufactured goods direction of rotation detection device - Google Patents
Motor semi-manufactured goods direction of rotation detection device Download PDFInfo
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- 238000001514 detection method Methods 0.000 title claims abstract description 82
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Abstract
Description
技术领域Technical Field
本实用新型涉及电机半成品检测技术领域,具体涉及一种电机半成品旋转方向检测装置。The utility model relates to the technical field of motor semi-finished product detection, in particular to a motor semi-finished product rotation direction detection device.
背景技术Background Art
现有技术中,在电机生产和检测过程中,人工识别电机半成品的转向,其效率较低,并且常有转向错误的电机半成品未被检出的情况发生,由此会影响电机成品的质量。In the prior art, during the motor production and testing process, the manual identification of the rotation direction of the semi-finished motor is inefficient, and semi-finished motors with wrong rotation directions are often not detected, which affects the quality of the finished motor.
在现有技术(公开号CN209014701U)一种电机半成品旋转方向检测装置的说明书中提及“所述基座的一侧设有电机半成品安装口,基座的另一侧设有轴承支架,所述轴承支架上设有轴承;所述基座的内部中空,基座的内部设有槽型光耦合器;所述遮光片为一圆片,遮光片设置在槽型光耦合器的槽内,并同轴安装于待测电机半成品的转子轴上,遮光片上沿圆周方向依次分布有一个第一扇形缺口、一个第一扇形片、一个第二扇形缺口和一个第二扇形片;所述信号采集盒的信号输入端与槽型光耦合器电连接”,但是现有技术中的电机半成品在开始检测时容易受到自身振动影响,不仅会影响到转轴运动,而且本身也不稳定,检测并不安全可靠。In the specification of a motor semi-finished product rotation direction detection device in the prior art (publication number CN209014701U), it is mentioned that "a motor semi-finished product mounting port is provided on one side of the base, a bearing bracket is provided on the other side of the base, and a bearing is provided on the bearing bracket; the interior of the base is hollow, and a slot-type optical coupler is provided on the interior of the base; the shading sheet is a circular sheet, which is arranged in the slot of the slot-type optical coupler and is coaxially installed on the rotor shaft of the motor semi-finished product to be tested, and a first fan-shaped notch, a first fan-shaped sheet, a second fan-shaped notch and a second fan-shaped sheet are sequentially distributed on the shading sheet along the circumferential direction; the signal input end of the signal acquisition box is electrically connected to the slot-type optical coupler", but the motor semi-finished product in the prior art is easily affected by its own vibration when the detection starts, which not only affects the movement of the rotating shaft, but is also unstable itself, and the detection is not safe and reliable.
实用新型内容Utility Model Content
为克服现有技术所存在的缺陷,现提供一种电机半成品旋转方向检测装置,以解决现有技术中的电机半成品在开始检测时容易受到自身振动影响,不仅会影响到转轴运动,而且本身也不稳定,检测并不安全可靠的问题。In order to overcome the defects of the prior art, a device for detecting the rotation direction of a semi-finished motor is provided to solve the problem that the semi-finished motor in the prior art is easily affected by its own vibration when starting to be detected, which not only affects the movement of the rotating shaft, but is also unstable itself, and the detection is not safe and reliable.
为实现上述目的,提供一种电机半成品旋转方向检测装置,包括底座、检测槽和电机半成品,所述底座的上部后侧设置有检测台,且检测台的上端面中部设置有上垫层,所述上垫层上设置有电机半成品,且检测台的上侧左部设置与左夹持结构,检测台的上侧右部设置有右夹持结构,并且左夹持结构和右夹持结构分别夹持在电机半成品的左右两部,所述电机半成品的前端安装有转轴,且转轴的前部上侧设置有上旋转叶,转轴的前部下侧设置有下旋转叶,并且上旋转叶和下旋转叶位于检测槽内。To achieve the above-mentioned purpose, a device for detecting the rotation direction of a semi-finished motor is provided, comprising a base, a detection slot and a semi-finished motor, wherein a detection table is arranged on the upper rear side of the base, and an upper cushion layer is arranged in the middle of the upper end surface of the detection table, the semi-finished motor is arranged on the upper cushion layer, and a left clamping structure is arranged on the upper left part of the detection table, and a right clamping structure is arranged on the upper right part of the detection table, and the left clamping structure and the right clamping structure are respectively clamped on the left and right parts of the semi-finished motor, a rotating shaft is installed at the front end of the semi-finished motor, and an upper rotating blade is arranged on the upper front side of the rotating shaft, and a lower rotating blade is arranged on the lower front side of the rotating shaft, and the upper rotating blade and the lower rotating blade are located in the detection slot.
进一步的,所述底座的上端面前部设置有前连接板,底座的上端面中部固定有后连接板,且前连接板和后连接板之间安装有两组第一丝杆,第一丝杆为转动结构,并且第一丝杆的前部安装有皮带轮,两组皮带轮之间传动连接有皮带,且第一丝杆的前端头安装有转盘。Furthermore, a front connecting plate is provided on the front part of the upper end surface of the base, a rear connecting plate is fixed on the middle part of the upper end surface of the base, and two groups of first screw rods are installed between the front connecting plate and the rear connecting plate, the first screw rod is a rotating structure, and a pulley is installed on the front part of the first screw rod, a belt is connected for transmission between the two groups of pulleys, and a turntable is installed on the front end of the first screw rod.
进一步的,所述第一丝杆上活动连接有第一活动块,第一活动块的上端前后两侧均设置有下连接板,且下连接板上转动连接有第二丝杆,第二丝杆的下部杆体上安装有链条轮,并且链条轮上传动连接有链条。Furthermore, a first movable block is movably connected to the first screw rod, lower connecting plates are provided on both front and rear sides of the upper end of the first movable block, and a second screw rod is rotatably connected to the lower connecting plate, a sprocket wheel is installed on the lower rod body of the second screw rod, and a chain is transmission-connected to the sprocket wheel.
进一步的,所述第二丝杆的上部活动连接在上连接板内,且上连接板上中部安装有检测槽,并且检测槽上开设有凹槽,且检测槽的内底部安装有无线摄像头,检测槽内左侧壁上安装有转速传感器,检测槽内右侧壁上安装有转向识别模块。Furthermore, the upper part of the second screw rod is movably connected in the upper connecting plate, and a detection groove is installed in the middle of the upper connecting plate, and a groove is opened on the detection groove, and a wireless camera is installed on the inner bottom of the detection groove, a speed sensor is installed on the left wall of the detection groove, and a steering recognition module is installed on the right wall of the detection groove.
进一步的,所述左夹持结构的外侧设置有外侧板,外侧板内固定有多组上伸缩气缸,且上伸缩气缸的前端固定在夹持板外,夹持板的内侧面设置有侧垫层,侧垫层采用硅橡胶材质。Furthermore, an outer plate is provided on the outer side of the left clamping structure, multiple groups of upper telescopic cylinders are fixed inside the outer plate, and the front ends of the upper telescopic cylinders are fixed outside the clamping plate. A side pad is provided on the inner side of the clamping plate, and the side pad is made of silicone rubber.
进一步的,所述左夹持结构和右夹持结构关于检测台的中心线呈左右对称,且右夹持结构与左夹持结构的结构设置相同,并且左夹持结构、右夹持结构均与检测台的中部之间安装有导向杆,且左夹持结构、右夹持结构的下部均套置在同侧的导向杆上。Furthermore, the left clamping structure and the right clamping structure are symmetrical about the center line of the detection platform, and the structural setting of the right clamping structure is the same as that of the left clamping structure, and a guide rod is installed between the left clamping structure and the right clamping structure and the middle part of the detection platform, and the lower parts of the left clamping structure and the right clamping structure are both mounted on the guide rod on the same side.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1.本实用新型通过顺时针转动第一丝杆可带动第一活动块、检测槽往后移动,而当逆时针转动第一丝杆时,则可以带动第一活动块、检测槽往前移移动,方便调整检测槽的前后位置。1. The utility model can drive the first movable block and the detection slot to move backward by rotating the first screw rod clockwise, and can drive the first movable block and the detection slot to move forward when the first screw rod is rotated counterclockwise, so as to facilitate the adjustment of the front and rear positions of the detection slot.
2.本实用新型通过顺时针转动第二丝杆则可以带动上连接板笔直上移,而当逆时针转动第二丝杆时则可以带动上连接板笔直下移,方便灵活上下升降检测槽的高度位置;2. The utility model can drive the upper connecting plate to move straight up by rotating the second screw rod clockwise, and can drive the upper connecting plate to move straight down by rotating the second screw rod counterclockwise, so as to facilitate and flexibly raise and lower the height position of the detection slot;
3.在电机半成品前部的转轴、上旋转叶和下旋转叶转动活动时,检测槽内转速传感器会进行实时监控,利用转速传感器进行检测转速,利用转向识别模块进行检测转动方向,检测更准确。3. When the rotating shaft, upper rotating blade and lower rotating blade at the front of the semi-finished motor rotate, the speed sensor in the detection slot will conduct real-time monitoring, use the speed sensor to detect the speed, and use the steering recognition module to detect the rotation direction, so that the detection is more accurate.
4.本实用新型电机半成品放置在检测台上端的上垫层上,通过左夹持结构和右夹持结构上的伸缩气缸推动夹持板夹持在电机半成品外,使得电机半成品在转动转轴时保持安全稳定,以保障电机半成品检测的稳定性和准确性,使用安全可靠。4. The semi-finished motor of the utility model is placed on the upper cushion layer at the upper end of the testing table, and the telescopic cylinders on the left clamping structure and the right clamping structure push the clamping plate to clamp the semi-finished motor outside, so that the semi-finished motor remains safe and stable when the rotating shaft is rotated, thereby ensuring the stability and accuracy of the detection of the semi-finished motor, and the use is safe and reliable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型实施例的正视示意图;FIG1 is a front view schematic diagram of an embodiment of the utility model;
图2为本实用新型实施例的右视示意图;FIG2 is a schematic right side view of an embodiment of the utility model;
图3为本实用新型实施例的剖面示意图;FIG3 is a cross-sectional schematic diagram of an embodiment of the utility model;
图4为本实用新型实施例的检测台上结构设置示意图;FIG4 is a schematic diagram of the structure arrangement on the detection platform of an embodiment of the utility model;
图5为本实用新型实施例的电机半成品效果意图;FIG5 is a schematic diagram of a semi-finished motor of an embodiment of the utility model;
图6为本实用新型实施例的第一丝杆安装示意图。FIG. 6 is a schematic diagram of the installation of the first screw rod according to an embodiment of the utility model.
图中:1、底座;10、后连接板;11、前连接板;2、第一丝杆;20、第一活动块;21、下连接板;22、第二丝杆;23、上连接板;24、链条轮;25、链条;26、皮带轮;27、皮带;28、转盘;3、检测槽;30、转速传感器;31、转向识别模块;32、无线摄像头;4、检测台;40、上垫层;41、左夹持结构;42、外侧板;43、上伸缩气缸;44、夹持板;45、侧垫层;46、右夹持结构;47、导向杆;5、电机半成品;50、转轴;51、上旋转叶;52、下旋转叶。In the figure: 1. base; 10. rear connecting plate; 11. front connecting plate; 2. first screw rod; 20. first movable block; 21. lower connecting plate; 22. second screw rod; 23. upper connecting plate; 24. chain wheel; 25. chain; 26. pulley; 27. belt; 28. turntable; 3. detection slot; 30. speed sensor; 31. steering recognition module; 32. wireless camera; 4. detection table; 40. upper cushion layer; 41. left clamping structure; 42. outer side plate; 43. upper telescopic cylinder; 44. clamping plate; 45. side cushion layer; 46. right clamping structure; 47. guide rod; 5. semi-finished motor; 50. rotating shaft; 51. upper rotating blade; 52. lower rotating blade.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型所要解决的技术问题、技术方案及有益效果能更清楚明白,以下结合附图及实施例,对本实用新型进一步详细说明。此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型,提出诸如特定系统结构、技术之类的具体细节,以便更加透彻地理解本实用新型实施例。所描述的实施例是本公开一部分实施例,而不是全部的实施例。然而,本领域的技术人员应当清楚,在没有这些具体细节的其它实施例中也可以实现本实用新型。基于本公开中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model is further described in detail in combination with the accompanying drawings and embodiments. The specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model. Specific details such as specific system structures and technologies are proposed in order to more thoroughly understand the embodiments of the utility model. The described embodiments are part of the embodiments of the present disclosure, rather than all of the embodiments. However, it should be clear to those skilled in the art that the utility model can also be implemented in other embodiments without these specific details. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present disclosure.
下面结合附图来详细描述本实用新型的具体实施方式。The specific implementation of the utility model is described in detail below with reference to the accompanying drawings.
图1为本实用新型实施例的正视示意图、图2为本实用新型实施例的右视示意图、图3为本实用新型实施例的剖面示意图、图4为本实用新型实施例的检测台上结构设置示意图、图5为本实用新型实施例的电机半成品效果意图和图6为本实用新型实施例的第一丝杆安装示意图。Figure 1 is a front view schematic diagram of an embodiment of the utility model, Figure 2 is a right view schematic diagram of an embodiment of the utility model, Figure 3 is a cross-sectional schematic diagram of an embodiment of the utility model, Figure 4 is a schematic diagram of the structural arrangement on a test bench of an embodiment of the utility model, Figure 5 is an intended effect of a semi-finished motor of an embodiment of the utility model, and Figure 6 is a schematic diagram of the installation of the first screw rod of an embodiment of the utility model.
参照图1至图6所示,本实用新型提供了一种电机半成品旋转方向检测装置,包括底座1、检测槽3和电机半成品5,底座1的上部后侧设置有检测台4,且检测台4的上端面中部设置有上垫层40,上垫层40上设置有电机半成品5,且检测台4的上侧左部设置与左夹持结构41,检测台4的上侧右部设置有右夹持结构46,并且左夹持结构41和右夹持结构46分别夹持在电机半成品5的左右两部,电机半成品5的前端安装有转轴50,且转轴50的前部上侧设置有上旋转叶51,转轴50的前部下侧设置有下旋转叶52,并且上旋转叶51和下旋转叶52位于检测槽3内。1 to 6 , the utility model provides a device for detecting the rotation direction of a semi-finished motor product, comprising a base 1, a detection slot 3 and a semi-finished motor product 5, a detection table 4 is arranged on the upper rear side of the base 1, and an upper cushion layer 40 is arranged in the middle of the upper end surface of the detection table 4, the semi-finished motor product 5 is arranged on the upper cushion layer 40, and a left clamping structure 41 is arranged on the upper left portion of the detection table 4, a right clamping structure 46 is arranged on the upper right portion of the detection table 4, and the left clamping structure 41 and the right clamping structure 46 are respectively clamped on the left and right portions of the semi-finished motor product 5, a rotating shaft 50 is installed at the front end of the semi-finished motor product 5, and an upper rotating leaf 51 is arranged on the upper front side of the rotating shaft 50, a lower rotating leaf 52 is arranged on the lower front side of the rotating shaft 50, and the upper rotating leaf 51 and the lower rotating leaf 52 are located in the detection slot 3.
在本实施例中,底座1的上端面前部设置有前连接板11,底座1的上端面中部固定有后连接板10,且前连接板11和后连接板10之间安装有两组第一丝杆2,第一丝杆2为转动结构,并且第一丝杆2的前部安装有皮带轮26,两组皮带轮26之间传动连接有皮带27,且第一丝杆2的前端头安装有转盘28。In this embodiment, a front connecting plate 11 is provided on the front portion of the upper end surface of the base 1, a rear connecting plate 10 is fixed on the middle portion of the upper end surface of the base 1, and two groups of first screw rods 2 are installed between the front connecting plate 11 and the rear connecting plate 10, the first screw rod 2 is a rotating structure, and a pulley 26 is installed on the front portion of the first screw rod 2, a belt 27 is connected for transmission between the two groups of pulleys 26, and a turntable 28 is installed on the front end of the first screw rod 2.
作为一种较佳的实施方式,本实用新型通过顺时针转动第一丝杆2可带动第一活动块20、检测槽3往后移动,而当逆时针转动第一丝杆2时,则可以带动第一活动块20、检测槽3往前移移动,方便调整检测槽3的前后位置。As a preferred embodiment, the utility model can drive the first movable block 20 and the detection slot 3 to move backward by rotating the first screw rod 2 clockwise, and when the first screw rod 2 is rotated counterclockwise, it can drive the first movable block 20 and the detection slot 3 to move forward, thereby facilitating the adjustment of the front and rear positions of the detection slot 3.
在本实施例中,第一丝杆2上活动连接有第一活动块20,第一活动块20的上端前后两侧均设置有下连接板21,且下连接板21上转动连接有第二丝杆22,第二丝杆22的下部杆体上安装有链条轮24,并且链条轮24上传动连接有链条25;第二丝杆22的上部活动连接在上连接板23内,且上连接板23上中部安装有检测槽3,并且检测槽3上开设有凹槽,且检测槽3的内底部安装有无线摄像头32,检测槽3内左侧壁上安装有转速传感器30,检测槽3内右侧壁上安装有转向识别模块31。In this embodiment, a first movable block 20 is movably connected to the first screw rod 2, and lower connecting plates 21 are provided on both sides of the upper end of the first movable block 20, and a second screw rod 22 is rotatably connected to the lower connecting plate 21, a sprocket wheel 24 is installed on the lower rod body of the second screw rod 22, and a chain 25 is transmission-connected to the sprocket wheel 24; the upper part of the second screw rod 22 is movably connected to the upper connecting plate 23, and a detection groove 3 is installed in the middle part of the upper connecting plate 23, and a groove is opened on the detection groove 3, and a wireless camera 32 is installed at the inner bottom of the detection groove 3, a speed sensor 30 is installed on the left side wall of the detection groove 3, and a steering recognition module 31 is installed on the right side wall of the detection groove 3.
作为一种较佳的实施方式,本实用新型通过顺时针转动第二丝杆22则可以带动上连接板23笔直上移,而当逆时针转动第二丝杆22时则可以带动上连接板23笔直下移,方便灵活上下升降检测槽3的高度位置;As a preferred embodiment, the utility model can drive the upper connecting plate 23 to move straight up by rotating the second screw rod 22 clockwise, and can drive the upper connecting plate 23 to move straight down by rotating the second screw rod 22 counterclockwise, so as to facilitate and flexibly lift and lower the height position of the detection slot 3;
同时在电机半成品5前部的转轴50、上旋转叶51和下旋转叶52转动活动时,检测槽3内转速传感器30会进行实时监控,利用转速传感器30进行检测转速,利用转向识别模块31进行检测转动方向,检测更准确。At the same time, when the rotating shaft 50, the upper rotating blade 51 and the lower rotating blade 52 at the front of the motor semi-finished product 5 rotate, the speed sensor 30 in the detection slot 3 will perform real-time monitoring, and the speed sensor 30 is used to detect the speed, and the steering recognition module 31 is used to detect the rotation direction, so that the detection is more accurate.
在本实施例中,左夹持结构41的外侧设置有外侧板42,外侧板42内固定有多组上伸缩气缸43,且上伸缩气缸43的前端固定在夹持板44外,夹持板44的内侧面设置有侧垫层45,侧垫层45采用硅橡胶材质;左夹持结构41和右夹持结构46关于检测台4的中心线呈左右对称,且右夹持结构46与左夹持结构41的结构设置相同,并且左夹持结构41、右夹持结构46均与检测台4的中部之间安装有导向杆47,且左夹持结构41、右夹持结构46的下部均套置在同侧的导向杆47上。In this embodiment, an outer plate 42 is provided on the outer side of the left clamping structure 41, and multiple groups of upper telescopic cylinders 43 are fixed inside the outer plate 42, and the front ends of the upper telescopic cylinders 43 are fixed outside the clamping plate 44, and the inner side surface of the clamping plate 44 is provided with a side cushion layer 45, and the side cushion layer 45 is made of silicone rubber; the left clamping structure 41 and the right clamping structure 46 are symmetrical about the center line of the detection platform 4, and the right clamping structure 46 has the same structural setting as the left clamping structure 41, and a guide rod 47 is installed between the left clamping structure 41 and the right clamping structure 46 and the middle part of the detection platform 4, and the lower parts of the left clamping structure 41 and the right clamping structure 46 are both sleeved on the guide rod 47 on the same side.
作为一种较佳的实施方式,本实用新型电机半成品5放置在检测台4上端的上垫层40上,通过左夹持结构41和右夹持结构46上的伸缩气缸推动夹持板44夹持在电机半成品5外,使得电机半成品5在转动转轴50时保持安全稳定,以保障电机半成品检测的稳定性和准确性,使用安全可靠。As a preferred embodiment, the semi-finished motor 5 of the utility model is placed on the upper cushion layer 40 at the upper end of the testing table 4, and the telescopic cylinders on the left clamping structure 41 and the right clamping structure 46 push the clamping plate 44 to clamp the semi-finished motor 5 outside, so that the semi-finished motor 5 remains safe and stable when the rotating shaft 50 is rotated, so as to ensure the stability and accuracy of the semi-finished motor detection, and it is safe and reliable to use.
本实用新型可有效解决现有技术中的电机半成品在开始检测时容易受到自身振动影响,不仅会影响到转轴运动,而且本身也不稳定,检测并不安全可靠的问题,本实用新型不仅可对不同电机半成品进行夹持稳固,使其在转动转轴时保持安全稳定,从而保障检测的准确性和可靠性,同时检测槽可灵活移动,方便适用于不同位置的检测,而且方便实时检测转向、转速以及旋转时具体情况,更安全可靠实用。The utility model can effectively solve the problem in the prior art that the semi-finished motor is easily affected by its own vibration when starting to be tested, which not only affects the movement of the rotating shaft, but also is unstable itself, and the detection is not safe and reliable. The utility model can not only clamp different semi-finished motors firmly, so that they remain safe and stable when the rotating shaft is rotated, thereby ensuring the accuracy and reliability of the detection, but also the detection slot can be flexibly moved, which is convenient for detection at different positions, and it is convenient to detect the direction, speed and specific conditions of rotation in real time, which is safer, more reliable and practical.
上述实施例用来解释说明本实用新型,而不是对实用新型进行限制,在本实用新型精神和申请保护权利要求范围内,对本实用新型做出的任何修改和改变,均应包含在本实用新型的保护范围。The above embodiments are used to explain the present invention rather than to limit the present invention. Any modifications and changes made to the present invention within the spirit of the present invention and the scope of the claims for protection shall be included in the protection scope of the present invention.
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