CN221682260U - Energy consumption cushion block, double-connection beam and prefabricated energy consumption cushion block die - Google Patents

Energy consumption cushion block, double-connection beam and prefabricated energy consumption cushion block die Download PDF

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CN221682260U
CN221682260U CN202420091563.5U CN202420091563U CN221682260U CN 221682260 U CN221682260 U CN 221682260U CN 202420091563 U CN202420091563 U CN 202420091563U CN 221682260 U CN221682260 U CN 221682260U
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energy
connecting beam
absorbing pad
mortar surface
pad
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任常杰
柳温忠
王立福
陈军法
李振
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Fourth Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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Fourth Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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Abstract

本实用新型公开了一种耗能垫块、双连梁及预制耗能垫块模具,耗能垫块包括:耗能垫块主体部;砂浆面层,耗能垫块主体部的两侧均粘结有砂浆面层,砂浆面层上远离耗能垫块主体部的一侧上设有多个间隔的可灌浆的凹槽,耗能垫块主体部两侧的砂浆面层用于与上连梁钢筋、下连梁钢筋对应连接并进行浇筑以形成双连梁。上述耗能垫块,可保证双连梁浇筑时与耗能垫块的可靠结合,在分隔双连梁同时保证梁钢筋保护层,降低双连梁施工难度,提高双连梁施工质量。

The utility model discloses an energy-absorbing pad, a double connecting beam and a prefabricated energy-absorbing pad mold. The energy-absorbing pad includes: an energy-absorbing pad body; a mortar surface layer. The mortar surface layer is bonded to both sides of the energy-absorbing pad body. A plurality of spaced grooves that can be grouted are arranged on the side of the mortar surface layer away from the energy-absorbing pad body. The mortar surface layers on both sides of the energy-absorbing pad body are used to connect with the upper connecting beam steel bars and the lower connecting beam steel bars and cast to form a double connecting beam. The energy-absorbing pad can ensure reliable combination with the energy-absorbing pad when casting the double connecting beam, ensure the protective layer of the beam steel bars while separating the double connecting beams, reduce the difficulty of double connecting beam construction, and improve the construction quality of the double connecting beams.

Description

一种耗能垫块、双连梁及预制耗能垫块模具Energy dissipation pad, double connecting beam and prefabricated energy dissipation pad mold

技术领域Technical Field

本实用新型涉及双连梁加工技术领域,更具体地说,涉及一种预制耗能垫块、双连梁及预制耗能垫块模具。The utility model relates to the technical field of double connecting beam processing, and more specifically to a prefabricated energy-absorbing cushion block, a double connecting beam and a prefabricated energy-absorbing cushion block mold.

背景技术Background Art

双连梁是一种在连梁中部以水平缝隔开的上下两根连梁,可调节剪力墙的刚度比例,是重要的耗能元件。在实际生产中中间水平缝的高度往往较小,在双连梁施工时,采用泡沫板、塑料片等填充缝隙或采用按照双层梁支设模板施工并进行浇筑,填充缝隙的方式会导致梁钢筋保护层缺失,梁的耐久性不佳,影响双连梁的质量;双层梁支设模板施工时,混凝土浇筑困难,导致出现蜂窝、麻面裂缝等质量通病,影响双连梁的质量。A double connecting beam is a type of two connecting beams separated by a horizontal seam in the middle of the connecting beam. It can adjust the stiffness ratio of the shear wall and is an important energy-consuming element. In actual production, the height of the middle horizontal seam is often small. When constructing double connecting beams, foam boards, plastic sheets, etc. are used to fill the gaps, or double-layer beam support formwork is used for construction and pouring. The method of filling the gaps will lead to the loss of the protective layer of the beam steel bars, poor durability of the beam, and affect the quality of the double connecting beam; when constructing double-layer beam support formwork, it is difficult to pour concrete, resulting in quality problems such as honeycombs and pockmarked cracks, which affect the quality of the double connecting beam.

综上所述,如何在降低施工难度的同时保证双连梁加工质量,是目前本领域技术人员亟待解决的问题。In summary, how to reduce the construction difficulty while ensuring the processing quality of the double coupling beam is a problem that needs to be urgently solved by technical personnel in this field.

实用新型内容Utility Model Content

有鉴于此,本实用新型的目的是提供一种耗能垫块,可保证双连梁浇筑时与耗能垫块的可靠结合,在分隔双连梁同时保证梁钢筋保护层,降低双连梁施工难度,提高双连梁施工质量。本实用新型的另一目的是提供一种双连梁及预制耗能垫块模具。In view of this, the purpose of the utility model is to provide an energy dissipation pad, which can ensure the reliable combination of the double connecting beam and the energy dissipation pad during casting, separate the double connecting beams while ensuring the protective layer of the beam reinforcement, reduce the difficulty of double connecting beam construction, and improve the quality of double connecting beam construction. Another purpose of the utility model is to provide a double connecting beam and a prefabricated energy dissipation pad mold.

为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:

一种耗能垫块,包括:An energy dissipation pad comprises:

耗能垫块主体部;Energy dissipation pad main body;

砂浆面层,所述耗能垫块主体部的两侧均粘结有所述砂浆面层,所述砂浆面层上远离所述耗能垫块主体部的一侧上设有多个间隔的可灌浆的凹槽,所述耗能垫块主体部两侧的所述砂浆面层用于与上连梁钢筋、下连梁钢筋对应连接并进行浇筑以形成双连梁。The mortar surface layer is bonded to both sides of the main body of the energy absorbing pad. A plurality of spaced groutable grooves are provided on the side of the mortar surface layer away from the main body of the energy absorbing pad. The mortar surface layers on both sides of the main body of the energy absorbing pad are used to be connected with the upper connecting beam steel bars and the lower connecting beam steel bars respectively and cast to form a double connecting beam.

优选的,所述凹槽贯穿设于所述砂浆面层的长度方向上,多个所述凹槽沿所述砂浆面层的宽度方向均布,用于双连梁混凝土浇筑时与所述耗能垫块的可靠结合。Preferably, the groove is arranged throughout the length direction of the mortar surface layer, and a plurality of the grooves are evenly distributed along the width direction of the mortar surface layer, so as to be reliably combined with the energy-absorbing pad during the pouring of double-link beam concrete.

优选的,所述耗能垫块主体部为蒸压加气混凝土砌块或聚苯板。Preferably, the main body of the energy dissipation pad is an autoclaved aerated concrete block or a polystyrene board.

本实用新型还提供一种双连梁,包括:The utility model also provides a double connecting beam, comprising:

下连梁钢筋;Lower connecting beam reinforcement;

耗能垫块,为上述任一项所述的耗能垫块,至少两个所述耗能垫块设于所述下连梁钢筋顶部,相邻的两个所述耗能垫块之间具有间隔以形成浇筑口;The energy-absorbing pad is any one of the above energy-absorbing pads, at least two of which are arranged on the top of the steel bar of the lower connecting beam, and there is a gap between two adjacent energy-absorbing pads to form a pouring port;

上连梁钢筋,设于所述耗能垫块的顶部,所述砂浆面层上具有所述凹槽的一侧朝向所述上连梁钢筋设置或朝向所述下连梁钢筋设置。The upper connecting beam reinforcement is arranged on the top of the energy-absorbing pad, and the side of the mortar surface layer having the groove is arranged toward the upper connecting beam reinforcement or toward the lower connecting beam reinforcement.

本实用新型还提供一种预制耗能垫块模具,用于制作上述任一项所述的耗能垫块,其特征在于,包括:The utility model also provides a prefabricated energy dissipation pad mold, which is used to make any of the above energy dissipation pads, and is characterized by comprising:

主模板,包括成型模、设于所述成型模长度方向两侧的封堵板,所述成型模与所述封堵板合围形成用于加工所述耗能垫块的成型腔室;A main template, comprising a forming mold and blocking plates arranged on both sides of the forming mold in the length direction, wherein the forming mold and the blocking plates together form a forming chamber for processing the energy-consuming pad;

所述成型腔室的内壁上设有若干个凸起部,用于与所述耗能垫块主体部的两侧形成灌浆区,所述灌浆区内可浇筑混凝土以形成所述砂浆面层;A plurality of protrusions are provided on the inner wall of the molding chamber, which are used to form a grouting area with two sides of the main body of the energy-absorbing pad, and concrete can be poured in the grouting area to form the mortar surface layer;

当所述耗能垫块成型并从所述主模板上取下时,两个间隔设置的所述耗能垫块与其两侧对应的所述上连梁钢筋、所述下连梁钢筋连接并浇筑以形成双连梁。When the energy-absorbing pad is formed and removed from the main formwork, the two energy-absorbing pads arranged at intervals are connected with the upper connecting beam steel bars and the lower connecting beam steel bars corresponding to the two sides thereof and cast to form a double connecting beam.

优选的,所述凸起部包括沿所述成型模的宽度方向间隔设置的多个凸起肋条,所述凸起肋条设于所述成型模上靠近于所述成型腔室的一侧。Preferably, the raised portion comprises a plurality of raised ribs spaced apart along a width direction of the forming die, and the raised ribs are arranged on one side of the forming die close to the forming cavity.

优选的,所述主模板还包括模板底板,两个相对设置的所述封堵板、两个相对设置的所述成型模均连接于所述模板底板。Preferably, the main template also includes a template bottom plate, and the two oppositely arranged blocking plates and the two oppositely arranged forming molds are both connected to the template bottom plate.

优选的,所述成型模宽度方向的两侧均设有紧固支撑件,所述紧固支撑件设于所述模板底板上且用于顶紧所述成型模。Preferably, fastening supports are provided on both sides of the forming mold in the width direction, and the fastening supports are provided on the template bottom plate and are used to tighten the forming mold.

优选的,多个所述紧固支撑件沿所述成型模的长度方向均布设置且所述紧固支撑件为方形木。Preferably, the plurality of fastening supports are evenly distributed along the length direction of the forming mold and the fastening supports are square wood.

优选的,所述模板底板上还设有调节组件,用于调节所述两个所述成型模之间的间距。Preferably, the template base plate is also provided with an adjustment component for adjusting the distance between the two forming dies.

本实用新型提供的耗能垫块,包括耗能垫块主体部、砂浆面层,其中耗能垫块主体部的两侧均粘结有砂浆面层,砂浆面层上远离耗能垫块主体部的一侧上设有多个间隔的可灌浆的凹槽,耗能垫块主体部两侧的砂浆面层用于分别对应上连梁钢筋、下连梁钢筋连接,具体的是砂浆面层上设有凹槽的这一侧与连梁钢筋贴合,上连梁钢筋、耗能垫块、下连梁钢筋三者对应放置后,进行混凝土的浇筑即可得到双连梁;在进行混凝土浇筑时,砂浆面层上的凹槽内也会灌注混凝土,保证双连梁浇筑时与耗能垫块的可靠结合,在分隔双连梁同时保证梁钢筋保护层,降低双连梁施工难度,提高双连梁施工质量。The energy-absorbing pad provided by the utility model comprises an energy-absorbing pad main body and a mortar surface layer, wherein both sides of the main body of the energy-absorbing pad are bonded with mortar surface layers, and a plurality of spaced groutable grooves are arranged on one side of the mortar surface layer away from the main body of the energy-absorbing pad, and the mortar surface layers on both sides of the main body of the energy-absorbing pad are used to respectively correspond to the connection of the upper connecting beam steel bars and the lower connecting beam steel bars. Specifically, the side of the mortar surface layer with the grooves is in contact with the connecting beam steel bars, and after the upper connecting beam steel bars, the energy-absorbing pad and the lower connecting beam steel bars are placed correspondingly, concrete pouring is performed to obtain a double connecting beam; when pouring concrete, concrete is also poured into the grooves on the mortar surface layer to ensure reliable combination of the double connecting beam with the energy-absorbing pad when pouring, and to ensure the protective layer of the beam steel bars while separating the double connecting beams, thereby reducing the construction difficulty of the double connecting beams and improving the construction quality of the double connecting beams.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

图1为本实用新型所提供的耗能垫块的结构示意图;FIG1 is a schematic diagram of the structure of the energy dissipation pad provided by the utility model;

图2为图1的侧视图;FIG2 is a side view of FIG1;

图3为本实用新型所提供的双连梁的加工示意图;FIG3 is a schematic diagram of the processing of the double coupling beam provided by the present invention;

图4为本实用新型所提供的双连梁的另一加工示意图;FIG4 is another schematic diagram of processing of the double coupling beam provided by the present invention;

图5为图4的侧视图;FIG5 is a side view of FIG4;

图6为本实用新型所提供的双连梁结构;FIG6 is a double connecting beam structure provided by the utility model;

图7为本实用新型所提供的预制耗能垫块模具的结构示意图;FIG7 is a schematic structural diagram of a prefabricated energy dissipation pad mold provided by the present invention;

图8为本实用新型所提供的预制耗能垫块模具的剖视图;FIG8 is a cross-sectional view of a prefabricated energy dissipation pad mold provided by the present invention;

图9为本实用新型所提供的成型模的结构示意图。FIG. 9 is a schematic structural diagram of the forming die provided by the present invention.

图1-图9中,附图标记包括:In Figures 1 to 9, the reference numerals include:

双连梁01、耗能垫块1、成型模2、紧固支撑件3、模板底板4、灌浆区5、封堵板6、上连梁钢筋7、下连梁钢筋8、双连梁模板9、方木10、耗能垫块主体部11、砂浆面层12、凸起肋条21、凹槽121。Double connecting beam 01, energy absorbing pad 1, forming mold 2, fastening support 3, template bottom plate 4, grouting area 5, blocking plate 6, upper connecting beam steel bar 7, lower connecting beam steel bar 8, double connecting beam template 9, square wood 10, energy absorbing pad main body 11, mortar surface layer 12, raised ribs 21, grooves 121.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

本实用新型的核心是提供一种耗能垫块,可保证双连梁浇筑时与耗能垫块的可靠结合,在分隔双连梁同时保证梁钢筋保护层,降低双连梁施工难度,提高双连梁施工质量。本实用新型的另一核心是提供一种双连梁及预制耗能垫块模具。The core of the utility model is to provide an energy-absorbing pad, which can ensure the reliable combination of the double connecting beam and the energy-absorbing pad during casting, separate the double connecting beam and ensure the protective layer of the beam reinforcement, reduce the difficulty of double connecting beam construction, and improve the construction quality of double connecting beam. Another core of the utility model is to provide a double connecting beam and a prefabricated energy-absorbing pad mold.

请参考图1、图2,耗能垫块主体部11的两侧均粘结有砂浆面层12,砂浆面层12通过浇筑形成,砂浆面层12上远离耗能垫块主体部11的一侧上设有多个间隔的可灌浆的凹槽121,以便于双连梁01在浇筑时保证与砂浆面层12较好的贴合度,保证双连梁的加工质量,保证其耐久性和抗震性能。Please refer to Figures 1 and 2. Both sides of the energy-absorbing pad body 11 are bonded with mortar surface layers 12, which are formed by pouring. A plurality of spaced groutable grooves 121 are provided on the side of the mortar surface layer 12 away from the energy-absorbing pad body 11, so as to ensure a good fit between the double connecting beam 01 and the mortar surface layer 12 during pouring, thereby ensuring the processing quality of the double connecting beam and ensuring its durability and seismic resistance.

请参考图3至图5,耗能垫块主体部11两侧的砂浆面层12用于分别对应上连梁钢筋7、下连梁钢筋8连接,具体的是砂浆面层12上设有凹槽121的这一侧与连梁钢筋贴合,上连梁钢筋7、耗能垫块1、下连梁钢筋8三者对应放置后,进行混凝土的浇筑即可得到双连梁Please refer to Figures 3 to 5. The mortar surface layers 12 on both sides of the energy dissipation pad body 11 are used to respectively correspond to the upper connecting beam steel bars 7 and the lower connecting beam steel bars 8. Specifically, the side of the mortar surface layer 12 with the groove 121 is fitted with the connecting beam steel bars. After the upper connecting beam steel bars 7, the energy dissipation pad 1, and the lower connecting beam steel bars 8 are placed correspondingly, the double connecting beam can be obtained by pouring concrete.

可选的,相邻的凹槽121之间间距可相同也可不同,多个凹槽121的大小可相同也可不同。Optionally, the intervals between adjacent grooves 121 may be the same or different, and the sizes of the plurality of grooves 121 may be the same or different.

上述耗能垫块,包括耗能垫块主体部11、砂浆面层12,其中耗能垫块主体部11的两侧均粘结有砂浆面层12,砂浆面层12上远离耗能垫块主体部11的一侧上设有多个间隔的可灌浆的凹槽121,耗能垫块主体部11两侧的砂浆面层12用于分别对应上连梁钢筋7、下连梁钢筋8连接,具体的是砂浆面层上设有凹槽的这一侧与连梁钢筋贴合,上连梁钢筋7、耗能垫块1、下连梁钢筋8三者对应放置后,进行混凝土的浇筑即可得到双连梁01;在进行混凝土浇筑时,砂浆面层12上的凹槽121内也会灌注混凝土,保证双连梁01浇筑时与耗能垫块的可靠结合,在分隔双连梁01同时保证梁钢筋保护层,降低双连梁施工难度,提高双连梁施工质量。The above-mentioned energy-absorbing pad comprises an energy-absorbing pad main body 11 and a mortar surface layer 12, wherein both sides of the energy-absorbing pad main body 11 are bonded with mortar surface layers 12, and a plurality of spaced groutable grooves 121 are provided on the side of the mortar surface layer 12 away from the energy-absorbing pad main body 11, and the mortar surface layers 12 on both sides of the energy-absorbing pad main body 11 are used to respectively correspond to the upper connecting beam steel bars 7 and the lower connecting beam steel bars 8 for connection, specifically, the side of the mortar surface layer with the grooves is in contact with the connecting beam steel bars, and after the upper connecting beam steel bars 7, the energy-absorbing pad 1 and the lower connecting beam steel bars 8 are placed correspondingly, concrete pouring is performed to obtain the double connecting beam 01; when pouring concrete, concrete is also poured into the grooves 121 on the mortar surface layer 12 to ensure the reliable combination of the double connecting beam 01 with the energy-absorbing pad during pouring, and to ensure the protective layer of the beam steel bars while separating the double connecting beam 01, thereby reducing the difficulty of double connecting beam construction and improving the construction quality of the double connecting beam.

在上述实施例的基础之上,凹槽121贯穿设于砂浆面层12的长度方向上,多个凹槽121沿砂浆面层12的宽度方向均布,用于双连梁01混凝土浇筑时与耗能垫块的可靠结合。On the basis of the above embodiment, the groove 121 is arranged throughout the length direction of the mortar surface layer 12, and multiple grooves 121 are evenly distributed along the width direction of the mortar surface layer 12, which is used for reliable combination with the energy-absorbing pad when pouring concrete of the double connecting beam 01.

请参考图1、图2,凹槽121贯穿设于砂浆面层12的长度方向上,为通槽且该通槽沿砂浆面层12的宽度方向均布,保证在进行浇筑作业时与上下连梁的可靠贴合,保证双连梁01的加工质量,保证双连梁01的抗震性能和耐久性,适用性和实用性较好。Please refer to Figures 1 and 2. The groove 121 is set throughout the length direction of the mortar surface layer 12. It is a through groove and the through groove is evenly distributed along the width direction of the mortar surface layer 12, ensuring reliable fit with the upper and lower connecting beams during pouring operations, ensuring the processing quality of the double connecting beam 01, ensuring the seismic performance and durability of the double connecting beam 01, and having good applicability and practicality.

在上述实施例的基础之上,耗能垫块主体部11为蒸压加气混凝土砌块或聚苯板。On the basis of the above-mentioned embodiment, the main body 11 of the energy dissipation pad is an autoclaved aerated concrete block or a polystyrene board.

常规作业条件下,耗能垫块主体部11为蒸压加气混凝土砌块。在双连梁01的缝隙无填充要求时,耗能垫块主体部11可用聚苯板等轻质易拆除材料替代,材料简单易得,工艺简单。Under normal working conditions, the main body 11 of the energy dissipation pad is an autoclaved aerated concrete block. When there is no requirement to fill the gap of the double connecting beam 01, the main body 11 of the energy dissipation pad can be replaced by a light and easily dismantled material such as a polystyrene board, which is easy to obtain and has a simple process.

除了上述耗能垫块,本实用新型还提供一种包括上述耗能垫块的双连梁01,双连梁01还包括上连梁钢筋7、下连梁钢筋8。In addition to the above-mentioned energy-absorbing pad, the utility model also provides a double connecting beam 01 including the above-mentioned energy-absorbing pad. The double connecting beam 01 also includes an upper connecting beam steel bar 7 and a lower connecting beam steel bar 8.

请参考图1至图6,从上至下依次是上连梁钢筋7、耗能垫块1、下连梁钢筋8,至少两个耗能垫块1设于下连梁钢筋8顶部,相邻的两个耗能垫块1之间具有间隔以形成浇筑口,便于双连梁01加工时混凝土浇筑与振捣作业。Please refer to Figures 1 to 6, from top to bottom are the upper connecting beam steel bars 7, energy absorption pads 1, and lower connecting beam steel bars 8. At least two energy absorption pads 1 are arranged on the top of the lower connecting beam steel bars 8. There is a gap between two adjacent energy absorption pads 1 to form a pouring port, which is convenient for concrete pouring and vibration operations during the processing of the double connecting beam 01.

耗能垫块1中位于两侧的砂浆面层12上具有凹槽121的一侧朝向两个连梁钢筋设置,保证双连梁01浇筑时与砂浆面层12的可靠连接,保证双连梁01的施工质量,保证双连梁01的抗震性能和耐久性。The side with the groove 121 on the mortar surface layer 12 on both sides of the energy-absorbing pad 1 is arranged toward the two connecting beam steel bars, ensuring the reliable connection between the double connecting beam 01 and the mortar surface layer 12 when pouring, ensuring the construction quality of the double connecting beam 01, and ensuring the seismic performance and durability of the double connecting beam 01.

请参考图3,钢筋两侧的双连梁模具9、以及双连梁模具9上的方形木10均为双连梁01加工时的辅助配件,具体不做详细叙述。Please refer to FIG. 3 , the double connecting beam molds 9 on both sides of the steel bars and the square wood 10 on the double connecting beam molds 9 are auxiliary accessories for processing the double connecting beam 01 , and will not be described in detail.

除了上述双连梁01,本实用新型还提供一种用于制作耗能垫块1的预制耗能垫块模具,预制耗能垫块模具包括:In addition to the above-mentioned double coupling beam 01, the utility model also provides a prefabricated energy-absorbing pad block mold for making an energy-absorbing pad block 1, and the prefabricated energy-absorbing pad block mold includes:

主模板,包括成型模2、设于成型模2长度方向两侧的封堵板6,成型模2与封堵板6合围形成用于加工耗能垫块1的成型腔室;The main template includes a forming mold 2 and sealing plates 6 arranged on both sides of the forming mold 2 in the length direction. The forming mold 2 and the sealing plates 6 together form a forming chamber for processing the energy-consuming pad 1;

成型腔室的内壁上设有若干个凸起部,用于与耗能垫块主体部11的两侧形成灌浆区5,灌浆区5内可浇筑混凝土以形成砂浆面层12;A plurality of protrusions are provided on the inner wall of the forming chamber, which are used to form a grouting area 5 with both sides of the energy dissipation pad body 11, and concrete can be poured in the grouting area 5 to form a mortar surface layer 12;

当耗能垫块1成型并从主模板上取下时,两个间隔设置的耗能垫块1与其两侧对应的上连梁钢筋7、下连梁钢筋8连接并浇筑以形成双连梁01。When the energy-absorbing pad 1 is formed and removed from the main formwork, two spaced-apart energy-absorbing pads 1 are connected and cast with the corresponding upper connecting beam reinforcements 7 and lower connecting beam reinforcements 8 on both sides thereof to form a double connecting beam 01 .

本实用新型所提供的预制耗能垫块模具,用于生成耗能垫块1,请参考图7至图9,模具包括主模板,主模板包括成型模2以及设于其两侧封堵板6。The prefabricated energy dissipation pad mold provided by the present invention is used to produce an energy dissipation pad 1. Please refer to Figures 7 to 9. The mold includes a main template, and the main template includes a forming mold 2 and sealing plates 6 arranged on both sides thereof.

其中,两个封堵板6设于成型模2长度方向的两侧,成型模2和封堵板6合围形成用于加工耗能垫块1的成型腔室,具体成型模2的个数、结构形式不限制,结合耗能垫块1的加工需求进行灵活设计,可保证成型腔室整体稳固可靠性的同时便于进行脱模作业即可。Among them, two sealing plates 6 are arranged on both sides of the length direction of the molding die 2. The molding die 2 and the sealing plates 6 together form a molding chamber for processing the energy-absorbing pad 1. The number and structural form of the specific molding dies 2 are not limited. It can be flexibly designed in combination with the processing requirements of the energy-absorbing pad 1 to ensure the overall stability and reliability of the molding chamber while facilitating the demolding operation.

封堵板6主要是用于成型模2两侧的密封,封堵板6的宽度大于成型腔室的宽度,保证整个成型腔室的密封性,在进行耗能垫块1浇筑作业时保证较好的作业稳定可靠性。The sealing plate 6 is mainly used for sealing on both sides of the forming mold 2. The width of the sealing plate 6 is greater than the width of the forming chamber, ensuring the sealing of the entire forming chamber and ensuring better operation stability and reliability when the energy-consuming pad 1 is cast.

可选的,成型模2可为木模、钢模、铝模等,可灵活选择。Optionally, the forming mold 2 can be a wooden mold, a steel mold, an aluminum mold, etc., which can be flexibly selected.

其中,耗能垫块1包括耗能垫块主体部11以及其两侧的砂浆面层12,通过模具将耗能垫块1一次成型。具体的,成型腔室的内壁上设有若干个凸起部,凸起部与耗能垫块主体部11的两侧之间均设有间隙,即为灌浆区5,凸起部的设置,使灌浆区5整体具有凸凹不平的部位,使砂浆面层12成型后具有凹槽121以及凸起,以便于在耗能垫块1应用于双连梁01时,双连梁01进行现场浇筑作业时,可保证与砂浆面层12的可靠连接,保证双连梁01的加工质量,使耗能垫块1可满足分割双连梁01的同时保证梁钢筋保护层,保证双连梁01的抗震性能和耐久性。The energy-absorbing pad 1 includes an energy-absorbing pad body 11 and mortar surface layers 12 on both sides thereof, and the energy-absorbing pad 1 is formed at one time by a mold. Specifically, a plurality of protrusions are provided on the inner wall of the molding chamber, and gaps are provided between the protrusions and both sides of the energy-absorbing pad body 11, namely the grouting area 5. The setting of the protrusions makes the grouting area 5 as a whole have uneven parts, and the mortar surface layer 12 has grooves 121 and protrusions after molding, so that when the energy-absorbing pad 1 is applied to the double-linked beam 01, when the double-linked beam 01 is cast on site, it can ensure reliable connection with the mortar surface layer 12, ensure the processing quality of the double-linked beam 01, and enable the energy-absorbing pad 1 to meet the requirements of dividing the double-linked beam 01 while ensuring the protective layer of the beam reinforcement, and ensure the seismic performance and durability of the double-linked beam 01.

通过在灌浆区5内浇筑混凝土以形成与耗能垫块主体部11连接的砂浆面层12,在砂浆面层12与耗能垫块主体部11之间成型后,即耗能垫块1的预制工作完成。The mortar surface layer 12 connected to the energy dissipation pad body 11 is formed by pouring concrete in the grouting area 5. After the mortar surface layer 12 and the energy dissipation pad body 11 are formed, the prefabrication of the energy dissipation pad 1 is completed.

进一步的,请参考图3至图8,将耗能垫块1从主模板上取下,按所需双连梁01整体尺寸一次性支设梁模板。在进行钢筋绑扎时,先放置下连梁钢筋8,然后放置两个预制的耗能垫块1,两个耗能垫块1之间留有一定间隙,便于混凝土浇筑与振捣,再放置上连梁钢筋7,最后浇筑混凝土,一次浇筑即可完成双连梁01的加工,工艺简单,施工方便,整体性好,提高双连梁01的加工效率和加工质量,保证双连梁01可靠的抗震性能和耐久性,可适用于各种空间狭小的双层构件。Further, please refer to Figures 3 to 8, remove the energy-absorbing pad 1 from the main template, and support the beam template at one time according to the overall size of the required double connecting beam 01. When tying the steel bars, first place the lower connecting beam steel bars 8, then place two prefabricated energy-absorbing pads 1, and leave a certain gap between the two energy-absorbing pads 1 to facilitate concrete pouring and vibration, then place the upper connecting beam steel bars 7, and finally pour concrete. The processing of the double connecting beam 01 can be completed by pouring once, with simple process, convenient construction, good integrity, improved processing efficiency and processing quality of the double connecting beam 01, and ensured the reliable seismic performance and durability of the double connecting beam 01, which can be applied to various double-layer components with narrow spaces.

在本实施例中,作为优选的加工方式,此处对耗能垫块1的预制过程再加以补充说明,将耗能垫块主体部11放置于主模板中部的成型腔室内,将与双连梁01设计标号同等级的水泥砂浆灌入耗能垫块主体部11与成型模2之间,待砂浆凝固后即可使砂浆面层12与耗能垫块主体部11紧密结合,完成耗能垫块1的预制加工。In this embodiment, as a preferred processing method, the prefabrication process of the energy-absorbing pad 1 is further explained here. The main body 11 of the energy-absorbing pad is placed in the molding chamber in the middle of the main template, and cement mortar of the same grade as the design grade of the double connecting beam 01 is poured between the main body 11 of the energy-absorbing pad and the molding mold 2. After the mortar solidifies, the mortar surface layer 12 can be tightly combined with the main body 11 of the energy-absorbing pad to complete the prefabrication processing of the energy-absorbing pad 1.

在上述实施例的基础之上,凸起部包括沿成型模2的宽度方向间隔设置的多个凸起肋条21,凸起肋条21设于成型模2上靠近于成型腔室的一侧。On the basis of the above embodiment, the raised portion includes a plurality of raised ribs 21 arranged at intervals along the width direction of the forming mold 2 , and the raised ribs 21 are arranged on one side of the forming mold 2 close to the forming cavity.

成型模2宽度方向上设有若干个凸起肋条21,凸起肋条21设于成型模2上靠近于成型腔室的一侧,设有凸起肋条21的成型模2、两侧的封堵板6与耗能垫块主体部11之间形成灌浆区5。A plurality of raised ribs 21 are provided in the width direction of the forming mold 2. The raised ribs 21 are provided on one side of the forming mold 2 close to the forming chamber. A grouting area 5 is formed between the forming mold 2 with the raised ribs 21, the sealing plates 6 on both sides and the main body 11 of the energy-absorbing pad.

通过在灌浆区5内进行灌浆,使加工后的砂浆面层12表面形成凹槽,有利于砂浆面层12在双连梁01施工时与现浇混凝土紧密结合,保证双连梁01加工质量,保证双连梁01的抗震性能和耐用性。By grouting in the grouting area 5, grooves are formed on the surface of the processed mortar surface layer 12, which is conducive to the close combination of the mortar surface layer 12 and the cast-in-place concrete during the construction of the double connecting beam 01, ensuring the processing quality of the double connecting beam 01 and ensuring the seismic performance and durability of the double connecting beam 01.

可选的,凸起肋条21的个数、尺寸等结合对应的耗能垫块1可进行灵活变动,不做限制。Optionally, the number and size of the raised ribs 21 can be flexibly changed in combination with the corresponding energy dissipation pad 1 without limitation.

可选的,多个凸起肋条21之间间距也可部分相同、部分不同,也可均不同,可灵活变动。Optionally, the spacings between the plurality of raised ribs 21 may be partially the same, partially different, or all different, and may be flexibly changed.

在上述任一实施例的基础之上,主模板还包括模板底板4,两个相对设置的封堵板6、两个相对设置的成型模2均连接于模板底板4。On the basis of any of the above embodiments, the main template further includes a template bottom plate 4 , two oppositely disposed blocking plates 6 , and two oppositely disposed forming molds 2 are all connected to the template bottom plate 4 .

请参考图7至图9,成型模2为两个且相对设置,两者之间具有一定间隙,两个封堵板6、两个成型模2均连接于模板底板4上,模板底板4以及封堵板6、成型模2共同合围形成成型腔室,便于进行混凝土浇筑以实现耗能垫块1的加工。Please refer to Figures 7 to 9. There are two forming molds 2 that are arranged opposite to each other with a certain gap between them. The two sealing plates 6 and the two forming molds 2 are all connected to the template base plate 4. The template base plate 4, the sealing plates 6 and the forming molds 2 together form a forming chamber, which is convenient for concrete pouring to realize the processing of the energy-absorbing pad 1.

在上述任一实施例的基础之上,成型模2宽度方向的两侧均设有紧固支撑件3,紧固支撑件3设于模板底板4上且用于顶紧成型模2。On the basis of any of the above embodiments, fastening support members 3 are provided on both sides of the forming mold 2 in the width direction. The fastening support members 3 are provided on the template bottom plate 4 and are used to tighten the forming mold 2 .

请参考图7至图9,紧固支撑件3为顶紧并固定两个成型模2的部件,用于保证两个成型模2的固定效果,保证在成型腔内进行混凝土浇筑时不会因为成型模偏移影响耗能垫块1的加工质量。Please refer to Figures 7 to 9. The fastening support member 3 is a component that tightens and fixes the two forming dies 2 to ensure the fixing effect of the two forming dies 2 and to ensure that the processing quality of the energy-absorbing pad 1 is not affected by the deviation of the forming dies when pouring concrete in the forming cavity.

紧固支撑件3具体结构以及设置个数不做限制,材质也不限制,可保证对成型模2的可靠支撑,避免其发生偏移即可。There is no restriction on the specific structure and number of the fastening support members 3 , and there is no restriction on the material, as long as reliable support for the forming mold 2 is ensured to prevent the mold from deflecting.

可选的,紧固支撑件3可为方形、可为三角形、可配合设有用于紧固支撑件3自身锁紧的部件。Optionally, the fastening support member 3 may be square, triangular, or may be provided with a component for locking the fastening support member 3 itself.

在上述任一实施例的基础之上,多个紧固支撑件3沿成型模2的长度方向均布设置。On the basis of any of the above embodiments, a plurality of fastening support members 3 are evenly distributed along the length direction of the forming mold 2 .

请参考图7至图9,多个紧固支撑件3中两侧部的紧固支撑件3与封堵板6的内侧贴合并顶紧成型模2,中部的紧固支撑件3均布,相邻的两个紧固支撑件3之间的间距相等,保证对成型模2的稳定可靠的支撑。Please refer to Figures 7 to 9. The fastening supports 3 on both sides of the multiple fastening supports 3 are attached to the inner side of the sealing plate 6 and pressed against the forming mold 2. The fastening supports 3 in the middle are evenly distributed, and the distance between two adjacent fastening supports 3 is equal, ensuring stable and reliable support for the forming mold 2.

在上述任一实施例的基础之上,紧固支撑件3为方形木。Based on any of the above embodiments, the fastening support member 3 is a square wood.

方形木为一种较为易得的工程材料,使模具整体制作简单,降低成本,提高整体模具的可推广可适用性。整个模具优选为木制模,结构简单且易于加工,增强其可推广性。Square wood is a relatively easy-to-obtain engineering material, which makes the overall mold simple to manufacture, reduces costs, and improves the applicability of the overall mold. The entire mold is preferably a wooden mold, which has a simple structure and is easy to process, thereby enhancing its applicability.

在上述任一实施例的基础之上,模板底板4上还设有调节组件,用于调节两个成型模2之间的间距。On the basis of any of the above embodiments, an adjustment component is further provided on the template base plate 4 for adjusting the distance between the two forming dies 2 .

在本实施例中,若模具整体为不锈钢或者铝制模或其他金属制模,调节组件为便于改变两个成型模2之间间距的部件,可为滑轨配合锁紧件、可为封堵板上的多个卡接槽,以便于不同类型的耗能垫块的加工,提高模具的适配度和适用性。In this embodiment, if the mold as a whole is made of stainless steel, aluminum or other metal, the adjustment component is a component that facilitates changing the distance between the two forming molds 2. It can be a slide rail with a locking piece, or it can be a plurality of snap-in grooves on the sealing plate, so as to facilitate the processing of different types of energy-absorbing pads and improve the adaptability and applicability of the mold.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

以上对本实用新型所提供的一种耗能垫块、双连梁及预制耗能垫块模具进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The above is a detailed introduction to an energy-absorbing pad, a double connecting beam and a prefabricated energy-absorbing pad mold provided by the utility model. This article uses specific examples to illustrate the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims (10)

1.一种耗能垫块,其特征在于,包括:1. An energy dissipation pad, characterized by comprising: 耗能垫块主体部(11);Energy dissipation pad main body (11); 砂浆面层(12),所述耗能垫块主体部(11)的两侧均粘结有所述砂浆面层(12),所述砂浆面层(12)上远离所述耗能垫块主体部(11)的一侧上设有多个间隔的可灌浆的凹槽(121),所述耗能垫块主体部(11)两侧的所述砂浆面层(12)用于与上连梁钢筋(7)、下连梁钢筋(8)对应连接并进行浇筑以形成双连梁(01)。A mortar surface layer (12), the mortar surface layer (12) is bonded to both sides of the energy absorbing pad main body (11), a plurality of spaced grooves (121) that can be grouted are provided on the side of the mortar surface layer (12) away from the energy absorbing pad main body (11), and the mortar surface layers (12) on both sides of the energy absorbing pad main body (11) are used to be connected to the upper connecting beam steel bars (7) and the lower connecting beam steel bars (8) correspondingly and cast to form a double connecting beam (01). 2.根据权利要求1所述的耗能垫块,其特征在于,所述凹槽(121)贯穿设于所述砂浆面层(12)的长度方向上,多个所述凹槽(121)沿所述砂浆面层(12)的宽度方向均布,用于双连梁混凝土浇筑时与所述耗能垫块的可靠结合。2. The energy-absorbing pad according to claim 1 is characterized in that the groove (121) is arranged throughout the length direction of the mortar surface layer (12), and a plurality of the grooves (121) are evenly distributed along the width direction of the mortar surface layer (12), so as to be reliably combined with the energy-absorbing pad during the pouring of double-link beam concrete. 3.根据权利要求2所述的耗能垫块,其特征在于,所述耗能垫块主体部(11)为蒸压加气混凝土砌块或聚苯板。3. The energy-absorbing pad according to claim 2 is characterized in that the main body (11) of the energy-absorbing pad is an autoclaved aerated concrete block or a polystyrene board. 4.一种双连梁,其特征在于,包括:4. A double coupling beam, characterized by comprising: 下连梁钢筋(8);Lower connecting beam reinforcement (8); 耗能垫块(1),为权利要求1至3任一项所述的耗能垫块(1),至少两个所述耗能垫块(1)设于所述下连梁钢筋(8)顶部,相邻的两个所述耗能垫块(1)之间具有间隔以形成浇筑口;An energy-absorbing pad (1) is the energy-absorbing pad (1) according to any one of claims 1 to 3, at least two of the energy-absorbing pads (1) are arranged on the top of the lower connecting beam steel bar (8), and there is a gap between two adjacent energy-absorbing pads (1) to form a pouring port; 上连梁钢筋(7),设于所述耗能垫块(1)的顶部,所述砂浆面层(12)上具有所述凹槽(121)的一侧朝向所述上连梁钢筋(7)设置或朝向所述下连梁钢筋(8)设置。The upper connecting beam reinforcement (7) is arranged on the top of the energy dissipation pad (1), and the side of the mortar surface layer (12) having the groove (121) is arranged toward the upper connecting beam reinforcement (7) or toward the lower connecting beam reinforcement (8). 5.一种预制耗能垫块模具,用于制作权利要求1至3任一项所述的耗能垫块(1),其特征在于,包括:5. A prefabricated energy dissipation pad mold, used for making the energy dissipation pad (1) according to any one of claims 1 to 3, characterized in that it comprises: 主模板,包括成型模(2)、设于所述成型模(2)长度方向两侧的封堵板(6),所述成型模(2)与所述封堵板(6)合围形成用于加工所述耗能垫块(1)的成型腔室;A main template comprises a forming die (2) and sealing plates (6) arranged on both sides of the forming die (2) in the length direction, wherein the forming die (2) and the sealing plates (6) together form a forming chamber for processing the energy-absorbing pad (1); 所述成型腔室的内壁上设有若干个凸起部,用于与所述耗能垫块主体部(11)的两侧形成灌浆区(5),所述灌浆区(5)内可浇筑混凝土以形成所述砂浆面层(12);A plurality of protrusions are provided on the inner wall of the molding chamber, which are used to form a grouting area (5) with two sides of the energy dissipation pad main body (11), and concrete can be poured in the grouting area (5) to form the mortar surface layer (12); 当所述耗能垫块(1)成型并从所述主模板上取下时,两个间隔设置的所述耗能垫块(1)与其两侧对应的所述上连梁钢筋(7)、所述下连梁钢筋(8)连接并浇筑以形成双连梁(01)。When the energy-absorbing pad (1) is formed and removed from the main formwork, two energy-absorbing pads (1) arranged at intervals are connected and cast with the upper connecting beam steel bars (7) and the lower connecting beam steel bars (8) corresponding to the two sides thereof to form a double connecting beam (01). 6.根据权利要求5所述的预制耗能垫块模具,其特征在于,所述凸起部包括沿所述成型模(2)的宽度方向间隔设置的多个凸起肋条(21),所述凸起肋条(21)设于所述成型模(2)上靠近于所述成型腔室的一侧。6. The prefabricated energy-absorbing pad mold according to claim 5 is characterized in that the raised portion includes a plurality of raised ribs (21) arranged at intervals along the width direction of the forming mold (2), and the raised ribs (21) are arranged on one side of the forming mold (2) close to the forming cavity. 7.根据权利要求6所述的预制耗能垫块模具,其特征在于,所述主模板还包括模板底板(4),两个相对设置的所述封堵板(6)、两个相对设置的所述成型模(2)均连接于所述模板底板(4)。7. The prefabricated energy-absorbing pad mold according to claim 6 is characterized in that the main template also includes a template base plate (4), and the two oppositely arranged blocking plates (6) and the two oppositely arranged forming molds (2) are both connected to the template base plate (4). 8.根据权利要求7所述的预制耗能垫块模具,其特征在于,所述成型模(2)宽度方向的两侧均设有紧固支撑件(3),所述紧固支撑件(3)设于所述模板底板(4)上且用于顶紧所述成型模(2)。8. The prefabricated energy-absorbing pad mold according to claim 7 is characterized in that fastening supports (3) are provided on both sides of the forming mold (2) in the width direction, and the fastening supports (3) are arranged on the template bottom plate (4) and are used to tighten the forming mold (2). 9.根据权利要求8所述的预制耗能垫块模具,其特征在于,多个所述紧固支撑件(3)沿所述成型模(2)的长度方向均布设置且所述紧固支撑件(3)为方形木。9. The prefabricated energy-absorbing pad mold according to claim 8 is characterized in that a plurality of the fastening support members (3) are evenly distributed along the length direction of the forming mold (2) and the fastening support members (3) are square wood. 10.根据权利要求9所述的预制耗能垫块模具,其特征在于,所述模板底板(4)上还设有调节组件,用于调节所述两个所述成型模(2)之间的间距。10. The prefabricated energy dissipation pad mold according to claim 9, characterized in that an adjustment component is also provided on the template base plate (4) for adjusting the distance between the two forming dies (2).
CN202420091563.5U 2024-01-15 2024-01-15 Energy consumption cushion block, double-connection beam and prefabricated energy consumption cushion block die Active CN221682260U (en)

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