CN221681114U - Improved fermentation tank - Google Patents
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- CN221681114U CN221681114U CN202323562118.7U CN202323562118U CN221681114U CN 221681114 U CN221681114 U CN 221681114U CN 202323562118 U CN202323562118 U CN 202323562118U CN 221681114 U CN221681114 U CN 221681114U
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- 238000000855 fermentation Methods 0.000 title claims abstract description 95
- 230000004151 fermentation Effects 0.000 title claims abstract description 95
- 238000003756 stirring Methods 0.000 claims abstract description 69
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims abstract description 8
- 238000007789 sealing Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 235000013334 alcoholic beverage Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及发酵设备技术领域,具体为一种改进型发酵罐。The utility model relates to the technical field of fermentation equipment, in particular to an improved fermentation tank.
背景技术Background Art
现有技术在乳制品、酒类等食品的生产过程中常常需要利用发酵罐对相应的食品物料进行发酵。在进行发酵时,需要对发酵罐内温度、压力和PH值进行控制。Prior art In the production process of foods such as dairy products and alcoholic beverages, a fermentation tank is often required to ferment the corresponding food materials. During the fermentation, the temperature, pressure and pH value in the fermentation tank need to be controlled.
现有技术中食品发酵罐一般利用搅拌桨在发酵过程中对物料进行不停搅拌,但在使用时发现,常用的桨叶构成的搅拌桨搅拌效果一般,影响对物料的充分混合效果,使得发酵设备内的物料混合不够充分、热量分布不均匀,影响发酵效果,不便使用。In the prior art, food fermentation tanks generally use stirring paddles to continuously stir materials during the fermentation process. However, it is found during use that the stirring effect of the commonly used stirring paddles composed of blades is average, which affects the sufficient mixing effect of the materials, resulting in insufficient mixing of the materials in the fermentation equipment and uneven heat distribution, which affects the fermentation effect and is inconvenient to use.
发明内容Summary of the invention
本实用新型的目的在于提供一种改进型发酵罐,通过改进搅拌结构,能够有效增强对物料的搅拌效果,使发酵罐内物料充分混合且热量分布更加均匀,进而达到提高发酵效率的目的。The utility model aims to provide an improved fermentation tank, which can effectively enhance the stirring effect on materials by improving the stirring structure, so that the materials in the fermentation tank are fully mixed and the heat distribution is more uniform, thereby achieving the purpose of improving the fermentation efficiency.
为实现上述目的,本实用新型提供如下技术方案:一种改进型发酵罐,包括底座,所述底座的顶部设置有发酵罐,所述发酵罐靠近上方一侧连通有进料管,其中,To achieve the above object, the utility model provides the following technical solution: an improved fermentation tank, comprising a base, a fermentation tank is arranged on the top of the base, and a feed pipe is connected to the fermentation tank near the upper side, wherein:
所述发酵罐靠近底部一侧连通有出料管,所述底座通过可旋转机构对发酵罐进行支撑,所述发酵罐靠近底部一侧设置有智能监控机构,所述发酵罐的顶端中部安装有电机,所述电机靠近发酵罐内侧的轴端安装有中空杆;The fermentation tank is connected to a discharge pipe on one side near the bottom, the base supports the fermentation tank through a rotatable mechanism, an intelligent monitoring mechanism is arranged on one side near the bottom of the fermentation tank, a motor is installed at the middle of the top of the fermentation tank, and a hollow rod is installed at the shaft end of the motor near the inner side of the fermentation tank;
所述中空杆靠近发酵罐的内壁对称安装有刮刀,所述中空杆上对称转动连接有第一搅拌杆,所述第一搅拌杆的外侧对称安装有第二搅拌杆,所述中空杆通过传动机构带动第一搅拌杆与第二搅拌杆同时转动。The hollow rod is symmetrically provided with a scraper near the inner wall of the fermentation tank, the hollow rod is symmetrically rotatably connected with a first stirring rod, the outer side of the first stirring rod is symmetrically provided with a second stirring rod, and the hollow rod drives the first stirring rod and the second stirring rod to rotate simultaneously through a transmission mechanism.
优选的,所述可旋转机构包括第一支杆,所述底座靠近发酵罐一侧的顶部对称安装有第一支杆,所述第一支杆的顶部与发酵罐的底部转动连接,所述底座靠近发酵罐另一侧的顶部开设有滑槽,所述滑槽内设置有滑块,所述滑块的顶部安装有滑动座,所述滑动座的顶部对称转动连接有第二支杆,所述第二支杆的顶部与发酵罐的底部转动连接,所述底座靠近中部的上方安装有电动伸缩杆,所述电动伸缩杆的伸缩端与滑动座固定连接。Preferably, the rotatable mechanism includes a first support rod, a first support rod is symmetrically installed on the top of the base near one side of the fermentation tank, the top of the first support rod is rotatably connected to the bottom of the fermentation tank, a slide groove is provided on the top of the base near the other side of the fermentation tank, a slider is provided in the slide groove, a sliding seat is installed on the top of the slider, the top of the sliding seat is symmetrically rotatably connected to the second support rod, the top of the second support rod is rotatably connected to the bottom of the fermentation tank, an electric telescopic rod is installed on the upper part of the base near the middle, and the telescopic end of the electric telescopic rod is fixedly connected to the sliding seat.
优选的,所述智能监控机构包括温度传感器、PH值传感器与压力传感器。Preferably, the intelligent monitoring mechanism includes a temperature sensor, a pH sensor and a pressure sensor.
优选的,所述传动机构包括固定杆,所述发酵罐的底端中部固定连接有固定杆,所述固定杆的顶端贯穿中空杆的底部并延伸到其内部,所述第一搅拌杆位于中空杆内的端部固定连接有第一换向齿轮,所述固定杆对应第一换向齿轮的外侧安装有第二换向齿轮,所述固定杆通过第一密封圈与中空杆密封连接,所述第一搅拌杆通过第二密封圈与中空杆密封连接。Preferably, the transmission mechanism includes a fixed rod, which is fixedly connected to the middle part of the bottom end of the fermentation tank, the top of the fixed rod passes through the bottom of the hollow rod and extends into the interior thereof, the end of the first stirring rod located in the hollow rod is fixedly connected to the first reversing gear, and the second reversing gear is installed on the outer side of the fixed rod corresponding to the first reversing gear, the fixed rod is sealedly connected to the hollow rod through a first sealing ring, and the first stirring rod is sealedly connected to the hollow rod through a second sealing ring.
优选的,所述第一换向齿轮与第二换向齿轮相互垂直,且第一换向齿轮与第二换向齿轮相啮合。Preferably, the first reversing gear and the second reversing gear are perpendicular to each other, and the first reversing gear is meshed with the second reversing gear.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
本实用新型,通过进料管将物料投入发酵罐内,在发酵时,通过电机带动中空杆转动,中空杆通过传动机构带动第一搅拌杆与第二搅拌杆同时转动,中空杆与第一搅拌杆转动连接,使中空杆带动第一搅拌杆横向转动的同时,第一搅拌杆能够带动第二搅拌杆纵向旋转,通过该搅拌结构,能够有效增强对物料的搅拌效果,使发酵罐内物料热量分布更加均匀,进而提高发酵效率。The utility model puts materials into the fermentation tank through a feed pipe. During fermentation, the hollow rod is driven to rotate by a motor, and the hollow rod drives the first stirring rod and the second stirring rod to rotate simultaneously through a transmission mechanism. The hollow rod is rotatably connected to the first stirring rod, so that when the hollow rod drives the first stirring rod to rotate horizontally, the first stirring rod can drive the second stirring rod to rotate longitudinally. Through this stirring structure, the stirring effect on the material can be effectively enhanced, the heat distribution of the material in the fermentation tank can be more uniform, and the fermentation efficiency can be improved.
本实用新型,发酵设备工作时,发酵罐处于平稳状态,在发酵完成后,需要将物料排出时,打开出料管的阀门,之后控制电动伸缩杆推动滑动座向远离第一支杆方向移动,使滑动座通过第二支杆带动发酵罐朝出料管方向倾斜,进而方便通过出料管将物料排出。According to the utility model, when the fermentation equipment is working, the fermentation tank is in a stable state. After the fermentation is completed, when the material needs to be discharged, the valve of the discharge pipe is opened, and then the electric telescopic rod is controlled to push the sliding seat to move away from the first support rod, so that the sliding seat drives the fermentation tank to tilt toward the discharge pipe through the second support rod, thereby facilitating the discharge of the material through the discharge pipe.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型图1中A处局部放大结构示意图;FIG2 is a schematic diagram of a partially enlarged structure of point A in FIG1 of the present invention;
图3为本实用新型侧视结构示意图。FIG. 3 is a schematic diagram of the side structure of the utility model.
图中:1、底座;2、发酵罐;3、进料管;4、出料管;5、第一支杆;6、滑槽;7、滑块;8、滑动座;9、第二支杆;10、电动伸缩杆;11、智能监控机构;12、电机;13、中空杆;14、刮刀;15、第一搅拌杆;16、第二搅拌杆;17、固定杆;18、第一换向齿轮;19、第二换向齿轮;20、第一密封圈;21、第二密封圈。In the figure: 1. base; 2. fermentation tank; 3. feed pipe; 4. discharge pipe; 5. first support rod; 6. slide groove; 7. slider; 8. sliding seat; 9. second support rod; 10. electric telescopic rod; 11. intelligent monitoring mechanism; 12. motor; 13. hollow rod; 14. scraper; 15. first stirring rod; 16. second stirring rod; 17. fixed rod; 18. first reversing gear; 19. second reversing gear; 20. first sealing ring; 21. second sealing ring.
实施方式Implementation
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例Example
请参阅图1至图3,本实用新型提供一种技术方案:一种改进型发酵罐,包括底座1,底座1的顶部设置有发酵罐2,发酵罐2靠近上方一侧连通有进料管3,其中,Please refer to Figures 1 to 3. The utility model provides a technical solution: an improved fermentation tank, comprising a base 1, a fermentation tank 2 is arranged on the top of the base 1, and a feed pipe 3 is connected to the fermentation tank 2 near the upper side, wherein:
发酵罐2靠近底部一侧连通有出料管4,底座1通过可旋转机构对发酵罐2进行支撑,发酵罐2靠近底部一侧设置有智能监控机构11,发酵罐2的顶端中部安装有电机12,电机12靠近发酵罐2内侧的轴端安装有中空杆13;A discharge pipe 4 is connected to the fermentation tank 2 near the bottom, the base 1 supports the fermentation tank 2 through a rotatable mechanism, an intelligent monitoring mechanism 11 is provided near the bottom of the fermentation tank 2, a motor 12 is installed at the middle of the top of the fermentation tank 2, and a hollow rod 13 is installed at the shaft end of the motor 12 near the inner side of the fermentation tank 2;
中空杆13靠近发酵罐2的内壁对称安装有刮刀14,中空杆13上对称转动连接有第一搅拌杆15,第一搅拌杆15的外侧对称安装有第二搅拌杆16,中空杆13通过传动机构带动第一搅拌杆15与第二搅拌杆16同时转动;A scraper 14 is symmetrically installed on the hollow rod 13 near the inner wall of the fermentation tank 2, a first stirring rod 15 is symmetrically rotatably connected to the hollow rod 13, a second stirring rod 16 is symmetrically installed on the outer side of the first stirring rod 15, and the hollow rod 13 drives the first stirring rod 15 and the second stirring rod 16 to rotate simultaneously through a transmission mechanism;
通过进料管3将物料投入发酵罐2内,在发酵时,通过电机12带动中空杆13转动,中空杆13通过传动机构带动第一搅拌杆15与第二搅拌杆16同时转动,中空杆13与第一搅拌杆15转动连接,使中空杆13带动第一搅拌杆15横向转动的同时,第一搅拌杆15能够带动第二搅拌杆16纵向旋转,通过该搅拌结构,能够有效增强对物料的搅拌效果,使发酵罐2内物料热量分布更加均匀,进而提高发酵效率。The material is fed into the fermentation tank 2 through the feed pipe 3. During fermentation, the hollow rod 13 is driven to rotate by the motor 12. The hollow rod 13 drives the first stirring rod 15 and the second stirring rod 16 to rotate simultaneously through the transmission mechanism. The hollow rod 13 is rotatably connected with the first stirring rod 15, so that while the hollow rod 13 drives the first stirring rod 15 to rotate horizontally, the first stirring rod 15 can drive the second stirring rod 16 to rotate longitudinally. Through this stirring structure, the stirring effect of the material can be effectively enhanced, the heat distribution of the material in the fermentation tank 2 can be made more uniform, and the fermentation efficiency can be improved.
请参阅图1至图3,可旋转机构包括第一支杆5,底座1靠近发酵罐2一侧的顶部对称安装有第一支杆5,第一支杆5的顶部与发酵罐2的底部转动连接,底座1靠近发酵罐2另一侧的顶部开设有滑槽6,滑槽6内设置有滑块7,滑块7的顶部安装有滑动座8,滑动座8的顶部对称转动连接有第二支杆9,第二支杆9的顶部与发酵罐2的底部转动连接,底座1靠近中部的上方安装有电动伸缩杆10,电动伸缩杆10的伸缩端与滑动座8固定连接,智能监控机构11包括温度传感器、PH值传感器与压力传感器,在发酵设备工作时,发酵罐2处于平稳状态,在发酵完成后,需要将物料排出时,打开出料管4的阀门,之后控制电动伸缩杆10推动滑动座8向远离第一支杆5方向移动,使滑动座8通过第二支杆9带动发酵罐2朝出料管4方向倾斜,进而方便通过出料管4将物料排出。Please refer to Figures 1 to 3. The rotatable mechanism includes a first support rod 5. The first support rod 5 is symmetrically installed on the top of the base 1 near the fermentation tank 2. The top of the first support rod 5 is rotatably connected to the bottom of the fermentation tank 2. A slide groove 6 is opened on the top of the other side of the base 1 near the fermentation tank 2. A slider 7 is arranged in the slide groove 6. A sliding seat 8 is installed on the top of the slider 7. The top of the sliding seat 8 is symmetrically rotatably connected to the second support rod 9. The top of the second support rod 9 is rotatably connected to the bottom of the fermentation tank 2. An electric telescopic rod 10 is installed on the upper part of the base 1 near the middle. The telescopic end of the electric telescopic rod 10 is fixedly connected to the sliding seat 8. The intelligent monitoring mechanism 11 includes a temperature sensor, a pH sensor and a pressure sensor. When the fermentation equipment is working, the fermentation tank 2 is in a stable state. After the fermentation is completed, when the material needs to be discharged, the valve of the discharge pipe 4 is opened, and then the electric telescopic rod 10 is controlled to push the sliding seat 8 to move away from the first support rod 5, so that the sliding seat 8 drives the fermentation tank 2 to tilt toward the discharge pipe 4 through the second support rod 9, thereby facilitating the discharge of the material through the discharge pipe 4.
请参阅图1至图3,传动机构包括固定杆17,发酵罐2的底端中部固定连接有固定杆17,固定杆17的顶端贯穿中空杆13的底部并延伸到其内部,第一搅拌杆15位于中空杆13内的端部固定连接有第一换向齿轮18,固定杆17对应第一换向齿轮18的外侧安装有第二换向齿轮19,固定杆17通过第一密封圈20与中空杆13密封连接,第一搅拌杆15通过第二密封圈21与中空杆13密封连接,第一换向齿轮18与第二换向齿轮19相互垂直,且第一换向齿轮18与第二换向齿轮19相啮合,在电机12带动中空杆13转动时,中空杆13与固定杆17产生相对转动,进而使固定杆17通过第一换向齿轮18与第二换向齿轮19带动第一搅拌杆15转动,使中空杆13带动第一搅拌杆15横向旋转时,第一搅拌杆15能够带动第二搅拌杆16纵向旋转,能够有效的提高对物料的搅拌效果。Please refer to Figures 1 to 3. The transmission mechanism includes a fixed rod 17. The fixed rod 17 is fixedly connected to the middle of the bottom end of the fermentation tank 2. The top of the fixed rod 17 passes through the bottom of the hollow rod 13 and extends into the inside thereof. The end of the first stirring rod 15 located in the hollow rod 13 is fixedly connected to the first reversing gear 18. The fixed rod 17 is installed with a second reversing gear 19 on the outer side corresponding to the first reversing gear 18. The fixed rod 17 is sealed and connected to the hollow rod 13 through a first sealing ring 20. The first stirring rod 15 is sealed and connected to the hollow rod 13 through a second sealing ring 21. Then, the first reversing gear 18 and the second reversing gear 19 are perpendicular to each other, and the first reversing gear 18 and the second reversing gear 19 are meshed. When the motor 12 drives the hollow rod 13 to rotate, the hollow rod 13 and the fixed rod 17 rotate relative to each other, and then the fixed rod 17 drives the first stirring rod 15 to rotate through the first reversing gear 18 and the second reversing gear 19. When the hollow rod 13 drives the first stirring rod 15 to rotate horizontally, the first stirring rod 15 can drive the second stirring rod 16 to rotate longitudinally, which can effectively improve the stirring effect on the material.
工作原理:该改进型发酵罐,通过进料管3将物料投入发酵罐2内,在发酵时,通过电机12带动中空杆13转动,中空杆13通过传动机构带动第一搅拌杆15与第二搅拌杆16同时转动,中空杆13与第一搅拌杆15转动连接,使中空杆13带动第一搅拌杆15横向转动的同时,第一搅拌杆15能够带动第二搅拌杆16纵向旋转,通过该搅拌结构,能够有效增强对物料的搅拌效果,使发酵罐2内物料充分混合且热量分布更加均匀,进而提高发酵效率,且在发酵设备工作时,发酵罐2处于平稳状态,在发酵完成后,需要将物料排出时,打开出料管4的阀门,之后控制电动伸缩杆10推动滑动座8向远离第一支杆5方向移动,使滑动座8通过第二支杆9带动发酵罐2朝出料管4方向倾斜,进而方便通过出料管4将物料排出;Working principle: The improved fermentation tank puts the material into the fermentation tank 2 through the feed pipe 3. During fermentation, the hollow rod 13 is driven to rotate by the motor 12. The hollow rod 13 drives the first stirring rod 15 and the second stirring rod 16 to rotate simultaneously through the transmission mechanism. The hollow rod 13 is rotatably connected with the first stirring rod 15, so that the hollow rod 13 drives the first stirring rod 15 to rotate horizontally while the first stirring rod 15 can drive the second stirring rod 16 to rotate longitudinally. Through this stirring structure, the stirring effect of the material can be effectively enhanced, so that the material in the fermentation tank 2 is fully mixed and the heat distribution is more uniform, thereby improving the fermentation efficiency. When the fermentation equipment is working, the fermentation tank 2 is in a stable state. After the fermentation is completed, when the material needs to be discharged, the valve of the discharge pipe 4 is opened, and then the electric telescopic rod 10 is controlled to push the sliding seat 8 to move away from the first support rod 5, so that the sliding seat 8 drives the fermentation tank 2 to tilt toward the discharge pipe 4 through the second support rod 9, thereby facilitating the discharge of the material through the discharge pipe 4.
在电机12带动中空杆13转动时,中空杆13与固定杆17产生相对转动,进而使固定杆17通过第一换向齿轮18与第二换向齿轮19带动第一搅拌杆15转动,使中空杆13带动第一搅拌杆15横向旋转时,第一搅拌杆15能够带动第二搅拌杆16纵向旋转,能够有效的提高对物料的搅拌效果。When the motor 12 drives the hollow rod 13 to rotate, the hollow rod 13 and the fixed rod 17 produce relative rotation, and then the fixed rod 17 drives the first stirring rod 15 to rotate through the first reversing gear 18 and the second reversing gear 19. When the hollow rod 13 drives the first stirring rod 15 to rotate horizontally, the first stirring rod 15 can drive the second stirring rod 16 to rotate longitudinally, which can effectively improve the stirring effect on the material.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323562118.7U CN221681114U (en) | 2023-12-26 | 2023-12-26 | Improved fermentation tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323562118.7U CN221681114U (en) | 2023-12-26 | 2023-12-26 | Improved fermentation tank |
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| Publication Number | Publication Date |
|---|---|
| CN221681114U true CN221681114U (en) | 2024-09-10 |
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| CN202323562118.7U Active CN221681114U (en) | 2023-12-26 | 2023-12-26 | Improved fermentation tank |
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| CN (1) | CN221681114U (en) |
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