CN221679809U - A kind of conveyor specially used for movable platform - Google Patents
A kind of conveyor specially used for movable platform Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及铁路货装技术领域,更具体地说,涉及一种可移动式站台专用输送机。The utility model relates to the technical field of railway cargo loading, and more specifically to a special conveyor for a movable platform.
背景技术Background Art
目前,在由平地装卸汽(火)车时,通常采用登车桥配合叉车的方式;汽(火)车对装需要用登车桥将货件放到地上再用登车桥装上,作业效率低下,叉车来回爬上爬下登车桥也存在安全隐患。特别是火车运输过程中用汽车取货装上火车,到达后又倒装入汽车进行送达,需要频繁对接作业。固定式高站台能够方便作业,但不能每个对(倒)装卸点都修建高站台,一是投资大不经济;二是修建高站台后作业类别受限;三是时间限制不能迅速实现对(倒)装卸车能力。At present, when loading and unloading cars (trains) from flat ground, a ramp with a forklift is usually used; loading cars (trains) requires the use of a ramp to put the goods on the ground and then use the ramp to load them, which is inefficient, and there are safety hazards when forklifts climb up and down the ramp. In particular, during train transportation, cars are used to pick up goods and load them onto trains, and then they are loaded back into cars for delivery after arrival, which requires frequent docking operations. Fixed high platforms can facilitate operations, but high platforms cannot be built at every reverse loading and unloading point. First, the investment is large and uneconomical; second, the types of operations are limited after the high platform is built; and third, time constraints prevent the ability to quickly achieve reverse loading and unloading.
现有专利一种移动装卸站台,专利授权号为CN 206203504 U中具有不受场地限制、方便运输、自带动力可移动、便于装卸机械设备上下的货物对装卸作业的优点。The existing patent is a mobile loading and unloading platform, and the patent authorization number is CN 206203504 U. It has the advantages of not being restricted by the site, convenient transportation, self-powered and movable, and convenient for loading and unloading goods on and off mechanical equipment.
但是专利授权号为CN 206203504 U中前驱动轮通过轮叉总成与液压马达和转向油缸相连接,两个翼板的下方均设置有主升降机构,主升降机构包括升降支架和第二升降油缸,第二升降油缸控制升降支架的伸缩,由于副斜面平台长度有限,导致伸入站台的长度有限,导致在货物装卸的过程中局限性较大,所以我们提出了一种可移动式站台专用输送机来解决上述存在的问题。However, in the patent authorization number CN 206203504 U, the front driving wheel is connected to the hydraulic motor and the steering cylinder through a fork assembly, and a main lifting mechanism is arranged under the two wing plates. The main lifting mechanism includes a lifting bracket and a second lifting cylinder. The second lifting cylinder controls the extension and retraction of the lifting bracket. Due to the limited length of the secondary inclined platform, the length extending into the platform is limited, which leads to great limitations in the process of cargo loading and unloading. Therefore, we propose a movable platform-specific conveyor to solve the above-mentioned problems.
实用新型内容Utility Model Content
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本实用新型的目的在于提供一种可移动式站台专用输送机,它可以通过液压缸的活动端伸长,在液压缸的两端分别配合轴杆与连接杆转动的过程中,可使尾端输送机构设置的轴头配合连接架向上翻转,最大抬升高度为2m,可根据站台的高度进行自由升降,提升了适用性,该机全长21.5m,尾端输送机构能够伸入站台13m,有利于装卸货物,降低了局限性。In view of the problems existing in the prior art, the purpose of the utility model is to provide a movable platform-specific conveyor, which can be extended through the movable end of the hydraulic cylinder. During the rotation of the two ends of the hydraulic cylinder in cooperation with the shaft rod and the connecting rod, the shaft head of the tail end conveying mechanism can be cooperated with the connecting frame to flip upward. The maximum lifting height is 2m, and it can be freely raised and lowered according to the height of the platform, thereby improving the applicability. The total length of the machine is 21.5m, and the tail end conveying mechanism can extend into the platform 13m, which is conducive to loading and unloading of goods and reduces limitations.
2.技术方案2. Technical solution
为解决上述问题,本实用新型采用如下的技术方案。To solve the above problems, the utility model adopts the following technical solutions.
一种可移动式站台专用输送机,包括前端输送机构和尾端输送机构;A movable platform dedicated conveyor comprises a front end conveying mechanism and a rear end conveying mechanism;
所述前端输送机构与所述尾端输送机构均包括横向对称设置的安装架,转动连接在对称设置的所述安装架内侧的主动辊和从动辊,传动连接在所述主动辊与所述从动辊之间的传送皮带,安装在所述安装架外壁且动力输出端与所述主动辊传动连接的减速电机,对称焊接在所述安装架外侧的支撑架,焊接在安装有所述从动辊的安装架外壁的轴头,焊接在所述支撑架底部的脚架,安装在所述脚架底端的第一滚轮,设置在所述第一滚轮上方且两端与所述脚架焊接相连的轴杆;The front-end conveying mechanism and the rear-end conveying mechanism both include a mounting frame that is symmetrically arranged laterally, a driving roller and a driven roller that are rotatably connected to the inner side of the symmetrically arranged mounting frame, a transmission belt that is transmission-connected between the driving roller and the driven roller, a reduction motor that is installed on the outer wall of the mounting frame and whose power output end is transmission-connected to the driving roller, a support frame that is symmetrically welded on the outer side of the mounting frame, an axle head that is welded to the outer wall of the mounting frame on which the driven roller is installed, a tripod that is welded to the bottom of the support frame, a first roller that is installed at the bottom end of the tripod, and a shaft that is arranged above the first roller and whose two ends are welded to the tripod;
所述前端输送机构设置的所述支撑架靠近所述主动辊的一端顶部焊接有理货架;The support frame provided by the front-end conveying mechanism is welded with a storage rack on the top of one end close to the active roller;
所述前端输送机构与所述尾端输送机构之间安装有连接架,所述连接架两侧外壁均焊接有连接耳,且所述连接耳与所述轴头转动连接,所述连接架下表面对称焊接有呈U形结构设置的连接杆;A connecting frame is installed between the front conveying mechanism and the rear conveying mechanism, connecting ears are welded on the outer walls of both sides of the connecting frame, and the connecting ears are rotatably connected to the shaft head, and connecting rods with a U-shaped structure are symmetrically welded on the lower surface of the connecting frame;
所述连接杆与所述轴杆之间安装有液压缸,且所述液压缸的两端分别与所述连接杆和所述轴杆转动连接;A hydraulic cylinder is installed between the connecting rod and the shaft rod, and two ends of the hydraulic cylinder are rotatably connected to the connecting rod and the shaft rod respectively;
位于所述连接杆之间的所述连接架的下表面对称焊接有支架,且所述支架的底端转动连接有第二滚轮。A bracket is symmetrically welded to the lower surface of the connecting frame between the connecting rods, and a second roller is rotatably connected to the bottom end of the bracket.
进一步的,对称设置的所述支撑架远离所述从动辊一端的底部均安装有引导轮。Furthermore, guide wheels are installed at the bottom of the symmetrically arranged support frame at one end away from the driven roller.
进一步的,所述连接耳表面安装有轴承,且所述轴承与所述轴头过盈连接。Furthermore, a bearing is installed on the surface of the connecting ear, and the bearing is interference connected with the shaft head.
进一步的,所述液压缸的两端均安装有耳板,且所述耳板分别与所述连接杆和所述轴杆转动连接。Furthermore, ear plates are installed at both ends of the hydraulic cylinder, and the ear plates are rotatably connected to the connecting rod and the shaft rod respectively.
进一步的,所述耳板的表面安装有轴承,且所述轴承分别与所述连接杆和所述轴杆过盈连接。Furthermore, bearings are installed on the surface of the ear plate, and the bearings are respectively interference-connected with the connecting rod and the shaft rod.
进一步的,组成所述前端输送机构的所述液压缸的缸套长度大于组成所述尾端输送机构的所述液压缸的缸套。Furthermore, the length of the cylinder sleeve of the hydraulic cylinder constituting the front-end conveying mechanism is greater than the cylinder sleeve of the hydraulic cylinder constituting the rear-end conveying mechanism.
进一步的,组成所述前端输送机构的所述减速电机与组成所述尾端输送机构的所述减速电机的动力输出端的转动方向一致。Furthermore, the rotation directions of the power output ends of the reduction motor constituting the front-end conveying mechanism and the reduction motor constituting the rear-end conveying mechanism are consistent.
3.有益效果3. Beneficial effects
相比于现有技术,本实用新型的优点在于:Compared with the prior art, the advantages of the present invention are:
(1)本方案,输送机利用尾端输送机构对其尾部进行加长,同时利用第一滚轮配合第二滚轮将输送机移动至火车站的卸料口处,通过前端输送机构与尾端输送机构的减速电机同时工作带动主动辊配合安装座转动,从而使传送皮带配合从动辊进行转动,对货物进行传送,通过液压缸的活动端伸长,在液压缸的两端分别配合轴杆与连接杆转动的过程中,可使尾端输送机构设置的轴头配合连接架向上翻转,最大抬升高度为2m,可根据站台的高度进行自由升降,提升了适用性,该机全长21.5m,尾端输送机构能够伸入站台13m,有利于装卸货物,降低了局限性。(1) In this scheme, the conveyor uses the tail conveying mechanism to extend its tail, and uses the first roller and the second roller to move the conveyor to the unloading port of the railway station. The reduction motors of the front conveying mechanism and the tail conveying mechanism work simultaneously to drive the active roller to rotate with the mounting seat, so that the conveyor belt rotates with the driven roller to transport the goods. The movable end of the hydraulic cylinder is extended, and the two ends of the hydraulic cylinder respectively cooperate with the shaft rod and the connecting rod to rotate. The shaft head of the tail conveying mechanism can be turned upward with the connecting frame. The maximum lifting height is 2m, and it can be freely raised and lowered according to the height of the platform, which improves the applicability. The total length of the machine is 21.5m, and the tail conveying mechanism can extend into the platform 13m, which is conducive to loading and unloading goods and reduces limitations.
(2)本方案,全机采用两段组装加大了输送机的机身强度,并减轻了整体重量。(2) In this solution, the entire machine is assembled in two sections, which increases the strength of the conveyor body and reduces the overall weight.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型的尾端输送机构结构示意图;FIG2 is a schematic diagram of the structure of the tail end conveying mechanism of the present invention;
图3为本实用新型的前端输送机构结构示意图;FIG3 is a schematic diagram of the front-end conveying mechanism structure of the present utility model;
图4为本实用新型的连接架结构示意图;FIG4 is a schematic diagram of the structure of the connecting frame of the present invention;
图5为本实用新型的连接杆结构示意图;FIG5 is a schematic diagram of the connecting rod structure of the present invention;
图6为本实用新型的液压缸结构示意图。FIG6 is a schematic diagram of the structure of the hydraulic cylinder of the present utility model.
图中标号说明:Description of the numbers in the figure:
1、安装架;2、主动辊;3、从动辊;4、传送皮带;5、减速电机;6、支撑架;7、理货架;8、引导轮;9、连接架;10、连接耳;11、轴头;12、脚架;13、第一滚轮;14、连接杆;15、液压缸;16、耳板;17、支架;18、第二滚轮;19、轴杆。1. Mounting frame; 2. Active roller; 3. Driven roller; 4. Conveyor belt; 5. Speed reducer; 6. Support frame; 7. Sorting rack; 8. Guide wheel; 9. Connecting frame; 10. Connecting ear; 11. Axle head; 12. Tripod; 13. First roller; 14. Connecting rod; 15. Hydraulic cylinder; 16. Ear plate; 17. Bracket; 18. Second roller; 19. Axle rod.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
实施例:Example:
请参阅图1-6,一种可移动式站台专用输送机,包括前端输送机构和尾端输送机构;Please refer to Figure 1-6, a movable platform dedicated conveyor includes a front end conveying mechanism and a rear end conveying mechanism;
前端输送机构与尾端输送机构均包括横向对称设置的安装架1,转动连接在对称设置的安装架1内侧的主动辊2和从动辊3,传动连接在主动辊2与从动辊3之间的传送皮带4,安装在安装架1外壁且动力输出端与主动辊2传动连接的减速电机5,对称焊接在安装架1外侧的支撑架6,焊接在安装有从动辊3的安装架1外壁的轴头11,焊接在支撑架6底部的脚架12,安装在脚架12底端的第一滚轮13,设置在第一滚轮13上方且两端与脚架12焊接相连的轴杆19;The front-end conveying mechanism and the rear-end conveying mechanism both include a mounting frame 1 that is symmetrically arranged in the transverse direction, an active roller 2 and a driven roller 3 that are rotatably connected to the inner side of the symmetrically arranged mounting frame 1, a transmission belt 4 that is transmission-connected between the active roller 2 and the driven roller 3, a reduction motor 5 that is installed on the outer wall of the mounting frame 1 and whose power output end is transmission-connected to the active roller 2, a support frame 6 that is symmetrically welded to the outer side of the mounting frame 1, an axle head 11 that is welded to the outer wall of the mounting frame 1 on which the driven roller 3 is installed, a foot frame 12 that is welded to the bottom of the support frame 6, a first roller 13 that is installed at the bottom end of the foot frame 12, and a shaft 19 that is arranged above the first roller 13 and whose two ends are welded to the foot frame 12;
前端输送机构设置的支撑架6靠近主动辊2的一端顶部焊接有理货架7;A support frame 6 provided at the front conveying mechanism is welded with a storage rack 7 on the top of one end close to the active roller 2;
前端输送机构与尾端输送机构之间安装有连接架9,连接架9两侧外壁均焊接有连接耳10,且连接耳10与轴头11转动连接,连接架9下表面对称焊接有呈U形结构设置的连接杆14;A connecting frame 9 is installed between the front conveying mechanism and the rear conveying mechanism. Connecting ears 10 are welded on the outer walls of both sides of the connecting frame 9, and the connecting ears 10 are rotatably connected to the shaft head 11. A connecting rod 14 with a U-shaped structure is symmetrically welded on the lower surface of the connecting frame 9.
连接杆14与轴杆19之间安装有液压缸15,且液压缸15的两端分别与连接杆14和轴杆19转动连接;A hydraulic cylinder 15 is installed between the connecting rod 14 and the shaft rod 19, and both ends of the hydraulic cylinder 15 are rotatably connected to the connecting rod 14 and the shaft rod 19 respectively;
位于连接杆14之间的连接架9的下表面对称焊接有支架17,且支架17的底端转动连接有第二滚轮18;A bracket 17 is symmetrically welded to the lower surface of the connecting frame 9 between the connecting rods 14, and a second roller 18 is rotatably connected to the bottom end of the bracket 17;
需要说明的是,输送机利用尾端输送机构对其尾部进行加长,同时利用第一滚轮13配合第二滚轮18将输送机移动至火车站的卸料口处,通过前端输送机构与尾端输送机构的减速电机5同时工作带动主动辊2配合安装座1转动,从而使传送皮带4配合从动辊3进行转动,对货物进行传送,并通过液压缸15外接液压驱动设备用于控制液压缸15活动端的伸缩,通过液压缸15的活动端伸长,在液压缸15的两端分别配合轴杆19与连接杆14转动的过程中,可使尾端输送机构设置的轴头11配合连接架9向上翻转,最大抬升高度为2m,可根据站台的高度进行自由升降,提升了适用性,该机全长21.5m,尾端输送机构能够伸入站台13m,有利于装卸货物,降低了局限性。It should be noted that the conveyor uses the tail end conveying mechanism to lengthen its tail, and uses the first roller 13 to cooperate with the second roller 18 to move the conveyor to the unloading port of the railway station. The reduction motor 5 of the front end conveying mechanism and the tail end conveying mechanism works simultaneously to drive the active roller 2 to cooperate with the mounting seat 1 to rotate, so that the conveyor belt 4 rotates in cooperation with the driven roller 3 to convey the goods, and the hydraulic cylinder 15 is connected to an external hydraulic drive device to control the extension and retraction of the movable end of the hydraulic cylinder 15. The movable end of the hydraulic cylinder 15 is extended, and the two ends of the hydraulic cylinder 15 respectively cooperate with the shaft rod 19 and the connecting rod 14 to rotate, so that the shaft head 11 set by the tail end conveying mechanism can be turned upward in cooperation with the connecting frame 9. The maximum lifting height is 2m, and it can be freely raised and lowered according to the height of the platform, which improves the applicability. The total length of the machine is 21.5m, and the tail end conveying mechanism can extend into the platform 13m, which is conducive to loading and unloading goods and reduces limitations.
如图1所示,对称设置的支撑架6远离从动辊3一端的底部均安装有引导轮8;As shown in FIG1 , guide wheels 8 are installed at the bottom of the symmetrically arranged support frame 6 away from the driven roller 3;
需要说明的是,通过设置引导轮8使尾端输送机构与火车载台的表面相抵接,起到导向的作用。It should be noted that, by providing the guide wheel 8, the tail end conveying mechanism is brought into contact with the surface of the train platform, thus playing a guiding role.
如图2、图4所示,连接耳10表面安装有轴承,且轴承与轴头11过盈连接;As shown in FIG. 2 and FIG. 4 , a bearing is mounted on the surface of the connecting ear 10 , and the bearing is interference-connected with the shaft head 11 ;
需要说明的是,降低了连接耳10与轴头11之间的摩擦力,并保证了轴头11的回旋精度。It should be noted that the friction between the connecting ear 10 and the shaft head 11 is reduced, and the rotation accuracy of the shaft head 11 is guaranteed.
如图4、图6所示,液压缸15的两端均安装有耳板16,且耳板16分别与连接杆14和轴杆19转动连接,耳板16的表面安装有轴承,且轴承分别与连接杆14和轴杆19过盈连接;As shown in FIG. 4 and FIG. 6 , ear plates 16 are installed at both ends of the hydraulic cylinder 15, and the ear plates 16 are rotatably connected to the connecting rod 14 and the shaft rod 19 respectively. Bearings are installed on the surface of the ear plates 16, and the bearings are respectively interference-connected with the connecting rod 14 and the shaft rod 19;
需要说明的是,降低了耳板16与连接杆14和轴杆19之间的摩擦力,并保证了液压缸15的回旋精度。It should be noted that the friction between the ear plate 16 and the connecting rod 14 and the shaft rod 19 is reduced, and the rotation accuracy of the hydraulic cylinder 15 is guaranteed.
如图1所示,组成前端输送机构的液压缸15的缸套长度大于组成尾端输送机构的液压缸15的缸套;As shown in FIG1 , the cylinder sleeve length of the hydraulic cylinder 15 constituting the front end conveying mechanism is greater than the cylinder sleeve length of the hydraulic cylinder 15 constituting the rear end conveying mechanism;
需要说明的是,前端输送机构所用到的液压缸15的规格大于尾端输送机构的液压缸15,前端输送机构的最大抬升高度为6m,尾端输送机构的最大抬升高度为2m。It should be noted that the specifications of the hydraulic cylinder 15 used in the front conveying mechanism are larger than those of the hydraulic cylinder 15 of the rear conveying mechanism. The maximum lifting height of the front conveying mechanism is 6m, and the maximum lifting height of the rear conveying mechanism is 2m.
如图1、图2、图3所示,组成前端输送机构的减速电机5与组成尾端输送机构的减速电机5的动力输出端的转动方向一致;As shown in FIG. 1 , FIG. 2 , and FIG. 3 , the rotation direction of the power output end of the reduction motor 5 constituting the front end conveying mechanism and the reduction motor 5 constituting the rear end conveying mechanism are consistent;
需要说明的是,使前端输送机构的传送皮带4与尾端输送机构的传送皮带4输送方向一致。It should be noted that the conveying direction of the conveying belt 4 of the front conveying mechanism is consistent with that of the conveying belt 4 of the rear conveying mechanism.
在使用时:输送机利用尾端输送机构对其尾部进行加长,同时利用第一滚轮13配合第二滚轮18将输送机移动至火车站的卸料口处,通过前端输送机构与尾端输送机构的减速电机5同时工作带动主动辊2配合安装座1转动,从而使传送皮带4配合从动辊3进行转动,对货物进行传送,并通过液压缸15外接液压驱动设备用于控制液压缸15活动端的伸缩,通过液压缸15的活动端伸长,在液压缸15的两端分别配合轴杆19与连接杆14转动的过程中,可使尾端输送机构设置的轴头11配合连接架9向上翻转,最大抬升高度为2m,可根据站台的高度进行自由升降,提升了适用性,该机全长21.5m,尾端输送机构能够伸入站台13m。During use: the conveyor uses the tail end conveying mechanism to lengthen its tail, and uses the first roller 13 to cooperate with the second roller 18 to move the conveyor to the unloading port of the railway station. The reduction motor 5 of the front end conveying mechanism and the tail end conveying mechanism works simultaneously to drive the active roller 2 to cooperate with the mounting seat 1 to rotate, so that the conveyor belt 4 rotates in cooperation with the driven roller 3 to convey the goods, and the hydraulic cylinder 15 is connected to an external hydraulic drive device to control the extension and retraction of the movable end of the hydraulic cylinder 15. The movable end of the hydraulic cylinder 15 is extended, and the two ends of the hydraulic cylinder 15 respectively cooperate with the shaft rod 19 and the connecting rod 14 to rotate, so that the shaft head 11 set by the tail end conveying mechanism can be turned upward in cooperation with the connecting frame 9. The maximum lifting height is 2m, and it can be freely raised and lowered according to the height of the platform, which improves the applicability. The total length of the machine is 21.5m, and the tail end conveying mechanism can extend into the platform 13m.
以上所述,仅为本实用新型较佳的具体实施方式;但本实用新型的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其改进构思加以等同替换或改变,都应涵盖在本实用新型的保护范围内。The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
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