CN221677975U - Plastic extruder with good mixing effect - Google Patents

Plastic extruder with good mixing effect Download PDF

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Publication number
CN221677975U
CN221677975U CN202323085922.0U CN202323085922U CN221677975U CN 221677975 U CN221677975 U CN 221677975U CN 202323085922 U CN202323085922 U CN 202323085922U CN 221677975 U CN221677975 U CN 221677975U
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hopper
plastic extruder
driven gear
good mixing
shell
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郝立红
宋淑玲
张志杰
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Xinjiang Juncheng Haoxin Plastic Industry Co ltd
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Kunming Liaozong Machinery Technology Co ltd
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Abstract

本实用新型涉及塑料挤出机技术领域,且公开了一种混合效果好的塑料挤出机,包括料斗,所述料斗的右侧设置有低速电机,所述低速电机的输出轴连接有主动齿轮,所述主动齿轮的上方配置有从动齿轮,所述从动齿轮的内侧连接有扇叶,所述扇叶的外部设置有壳体,所述壳体的外侧插接有滤网,所述料斗的内部安装有搅拌轴。该混合效果好的塑料挤出机,通过在该装置的料斗上设置搅拌杆,能够实现物料在料斗内的混合,从而能够减少物料在机筒内的混合时间,达到降低能耗的效果,同时通过齿轮的配合,能够实现促进料斗入口处空气流动的效果,同时通过滤网的配合,能够实现物料中粉尘的过滤,提高物料的纯净度,达到提高生产品质的效果。

The utility model relates to the technical field of plastic extruders, and discloses a plastic extruder with good mixing effect, including a hopper, a low-speed motor is arranged on the right side of the hopper, the output shaft of the low-speed motor is connected to a driving gear, a driven gear is arranged above the driving gear, a fan blade is connected to the inner side of the driven gear, a shell is arranged outside the fan blade, a filter screen is inserted on the outer side of the shell, and a stirring shaft is installed inside the hopper. The plastic extruder with good mixing effect can achieve the mixing of materials in the hopper by arranging a stirring rod on the hopper of the device, thereby reducing the mixing time of the materials in the barrel and achieving the effect of reducing energy consumption. At the same time, through the cooperation of the gears, the effect of promoting the air flow at the hopper inlet can be achieved. At the same time, through the cooperation of the filter screen, the dust in the material can be filtered, the purity of the material can be improved, and the effect of improving the production quality can be achieved.

Description

一种混合效果好的塑料挤出机A plastic extruder with good mixing effect

技术领域Technical Field

本实用新型涉及塑料挤出机技术领域,具体为一种混合效果好的塑料挤出机。The utility model relates to the technical field of plastic extruders, in particular to a plastic extruder with good mixing effect.

背景技术Background Art

所写产品是什么。塑料挤出机是一种塑料挤出成型设备,塑料挤出机通常称之为主机,而与其配套的后续设备塑料挤出成型机则称为辅机,塑料挤出机可以与管材、薄膜、捧材、单丝、扁丝、打包带、挤网、板材、异型材、造粒、电缆包覆等各种塑料成型辅机匹配,组成各种塑料挤出成型生产线,生产各种塑料制品。What is the product being written about? Plastic extruder is a plastic extrusion molding equipment. Plastic extruder is usually called the main machine, and the subsequent equipment plastic extrusion molding machine is called the auxiliary machine. Plastic extruder can be matched with various plastic molding auxiliary machines such as pipes, films, holding materials, monofilaments, flat wires, strapping tapes, extruded nets, plates, profiles, granulation, cable coating, etc. to form various plastic extrusion molding production lines and produce various plastic products.

塑料挤出机由挤压系统、传动系统和加热冷却系统组成,其中挤压系统包括螺杆、机筒、料斗、机头、和模具,塑料通过挤压系统而塑化成均匀的熔体,并在这一过程中所建立压力下,被螺杆连续的挤出机头,物料从料斗进入机筒中,然后在螺杆作用下实现混合、粉碎和运输,但是螺杆混合效果并不理想,这就需要延长物料在机筒中停留的时间,增加了机器的工作时间,降低了塑料挤出机的工作效率,同时塑料库里物料外部会附着一些尘土,这些尘土随着物料进入机筒内,会增加产品杂质,降低生产品质。The plastic extruder is composed of an extrusion system, a transmission system, and a heating and cooling system. The extrusion system includes a screw, a barrel, a hopper, a die, and a mold. The plastic is plasticized into a uniform melt through the extrusion system and is continuously extruded out of the die by the screw under the pressure established in the process. The material enters the barrel from the hopper and is then mixed, crushed, and transported under the action of the screw. However, the mixing effect of the screw is not ideal, which requires extending the time the material stays in the barrel, increasing the working time of the machine and reducing the working efficiency of the plastic extruder. At the same time, some dust will adhere to the outside of the material in the plastic warehouse. This dust will enter the barrel with the material, increase product impurities, and reduce production quality.

实用新型内容Utility Model Content

针对现有技术的不足,本实用新型提供了一种混合效果好的塑料挤出机,解决了上述背景技术中提出的问题。In view of the deficiencies of the prior art, the utility model provides a plastic extruder with good mixing effect, which solves the problems raised in the above background technology.

为实现以上目的,本实用新型通过以下技术方案予以实现:一种混合效果好的塑料挤出机,包括料斗,所述料斗的右侧设置有低速电机,所述低速电机的输出轴连接有主动齿轮,所述主动齿轮的上方配置有从动齿轮,所述从动齿轮的内侧连接有扇叶,所述扇叶的外部设置有壳体,所述壳体的外侧插接有滤网,所述料斗的内部安装有搅拌轴,所述料斗的内壁设置有网格板。To achieve the above purpose, the utility model is implemented through the following technical scheme: a plastic extruder with good mixing effect, including a hopper, a low-speed motor is arranged on the right side of the hopper, the output shaft of the low-speed motor is connected with a driving gear, a driven gear is arranged above the driving gear, a fan blade is connected to the inner side of the driven gear, a shell is arranged outside the fan blade, a filter is inserted on the outer side of the shell, a stirring shaft is installed inside the hopper, and a grid plate is arranged on the inner wall of the hopper.

可选的,所述网格板的网格小于物料的规格,且网格板设置在壳体位于料斗内壁的一侧。Optionally, the meshes of the mesh plate are smaller than the specifications of the material, and the mesh plate is arranged on one side of the shell located on the inner wall of the hopper.

可选的,所述搅拌轴活动安装在料斗的内部,搅拌轴与低速电机的输出轴连接,且搅拌轴为斗状结构。Optionally, the stirring shaft is movably installed inside the hopper, the stirring shaft is connected to the output shaft of the low-speed motor, and the stirring shaft is a bucket-shaped structure.

可选的,所述从动齿轮活动安装在料斗的外侧,且从动齿轮与主动齿轮啮合,以及从动齿轮的齿数小于主动齿轮的齿数。Optionally, the driven gear is movably mounted on the outside of the hopper, and the driven gear is meshed with the driving gear, and the number of teeth of the driven gear is less than the number of teeth of the driving gear.

可选的,所述滤网活动插接在壳体的外侧,且滤网为倒置的“凹”形结构。Optionally, the filter is movably plugged into the outside of the shell, and the filter is an inverted "concave" structure.

可选的,所述壳体的外侧的顶部设置有用于滤网活动插接的插槽。Optionally, a slot for movable insertion of the filter is provided at the top of the outer side of the shell.

本实用新型提供了一种混合效果好的塑料挤出机,具备以下有益效果:The utility model provides a plastic extruder with good mixing effect, which has the following beneficial effects:

1、该混合效果好的塑料挤出机,通过在该装置的料斗上设置搅拌杆,能够实现物料在料斗内的混合,从而能够减少物料在机筒内的混合时间,达到降低能耗的效果,同时通过齿轮的配合,能够实现促进料斗入口处空气流动的效果,同时通过滤网的配合,能够实现物料中粉尘的过滤,提高物料的纯净度,达到提高生产品质的效果。1. The plastic extruder with good mixing effect can achieve mixing of materials in the hopper by arranging a stirring rod on the hopper of the device, thereby reducing the mixing time of the materials in the barrel and achieving the effect of reducing energy consumption. At the same time, through the cooperation of gears, the effect of promoting air flow at the hopper inlet can be achieved. At the same time, through the cooperation of the filter screen, the dust in the material can be filtered, the purity of the material can be improved, and the effect of improving production quality can be achieved.

2、该混合效果好的塑料挤出机,通过设置搅拌杆,并且将搅拌杆设置为盒式结构,能够在搅拌杆旋转时实现将底部物料带动至顶部并使其落下的效果,从而实现物料的混合,使得物料在料斗内能够实现预混合,减少物料在 机筒内的混合时间,从而提高该机器的生产效率。2. The plastic extruder with good mixing effect is provided with a stirring rod, and the stirring rod is set as a box-type structure. When the stirring rod rotates, the bottom material can be driven to the top and made to fall, thereby achieving the mixing of the materials, so that the materials can be pre-mixed in the hopper, reducing the mixing time of the materials in the barrel, thereby improving the production efficiency of the machine.

3、该混合效果好的塑料挤出机,通过利用齿轮组的配合,能够实现扇叶的驱动,达到促进料斗入口处空气流动的效果,同时通过滤网的配合,能够实现灰尘的过滤收集,减少物料携带的灰尘杂质,从而能够减少产品中的杂质,提高该塑料挤出机的生产品质。3. The plastic extruder with good mixing effect can realize the drive of the fan blades by utilizing the cooperation of the gear set, so as to achieve the effect of promoting the air flow at the hopper inlet. At the same time, through the cooperation of the filter screen, it can realize the filtration and collection of dust, reduce the dust and impurities carried by the material, thereby reducing the impurities in the product and improving the production quality of the plastic extruder.

4、总之,该混合效果好的塑料挤出机,通过电机驱动搅拌杆的旋转,能够实现物料的混合效果,使得物料在料斗内实现预混合,从而减少物料在机筒内需要充分混合而滞留的时间,提高该装置的生产效率,同时通过齿轮组驱动扇叶促进空气流动,能够对进入料斗的物料外部起到除尘的效果,减少物料中的杂质,提高该装置的生产品质,同时通过插接滤网,能够实现灰尘的收集,同时也方便了滤网的清理,提高了该装置的便捷性。4. In short, the plastic extruder with good mixing effect can achieve the mixing effect of materials by driving the rotation of the stirring rod by the motor, so that the materials can be pre-mixed in the hopper, thereby reducing the time that the materials need to be fully mixed and retained in the barrel, and improving the production efficiency of the device. At the same time, the fan blades are driven by the gear set to promote air flow, which can remove dust from the outside of the material entering the hopper, reduce impurities in the material, and improve the production quality of the device. At the same time, by plugging in the filter screen, dust collection can be achieved, and the cleaning of the filter screen is also convenient, thereby improving the convenience of the device.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的料斗结构示意图;Fig. 1 is a schematic diagram of the hopper structure of the utility model;

图2为本实用新型料斗的剖面结构示意图;Fig. 2 is a schematic diagram of the cross-sectional structure of the hopper of the utility model;

图3为本实用新型的料斗半剖结构示意图;FIG3 is a schematic diagram of a half-section structure of a hopper of the present invention;

图4为本实用新型扇叶和滤网的结构示意图。FIG. 4 is a schematic diagram of the structure of the fan blades and the filter screen of the utility model.

图中:1、料斗;2、壳体;3、低速电机;4、主动齿轮;5、搅拌轴;6、从动齿轮;7、网格板;8、扇叶;9、滤网。In the figure: 1. hopper; 2. shell; 3. low-speed motor; 4. driving gear; 5. stirring shaft; 6. driven gear; 7. grid plate; 8. fan blade; 9. filter.

实施方式Implementation

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

请参阅图1-3,本实用新型提供一种技术方案:该塑料挤出机包括螺杆、机筒、机头、模具和料斗1,料斗1的底部与机筒的进料口连通,料斗1的外部安装有低速电机3,低速电机3的输出轴连接有搅拌轴5,搅拌轴5随着低速电机3的工作旋转,搅拌轴5为斗状结构,能够将料斗1内部的物料铲起,同时随着搅拌轴5的旋转物料从料斗1内部的高处落下,从而能够实现物料的混合效果,使得物料能够在进入机筒前达到预混合的效果,从而减少物料在机筒内因为混合需要的时间,从而能够提高该装置的生产效率,并且通过搅拌轴5的混合作用,能够避免为了在壳体2出口处卡住的问题,保证进料的流畅性。Please refer to Figures 1-3. The utility model provides a technical solution: the plastic extruder includes a screw, a barrel, a head, a mold and a hopper 1. The bottom of the hopper 1 is connected to the feed port of the barrel. A low-speed motor 3 is installed on the outside of the hopper 1. The output shaft of the low-speed motor 3 is connected to a stirring shaft 5. The stirring shaft 5 rotates with the operation of the low-speed motor 3. The stirring shaft 5 is a bucket-shaped structure, which can scoop up the material inside the hopper 1. At the same time, as the stirring shaft 5 rotates, the material falls from a high place inside the hopper 1, thereby achieving a mixing effect of the material, so that the material can be pre-mixed before entering the barrel, thereby reducing the time required for mixing the material in the barrel, thereby improving the production efficiency of the device, and through the mixing action of the stirring shaft 5, the problem of getting stuck at the outlet of the shell 2 can be avoided, thereby ensuring the smoothness of the feeding.

请参阅图1-4,低速电机3的上方设置有连接在料斗1外侧的壳体2,壳体2的外部设置有从动齿轮6,从动齿轮6活动安装在料斗1的外部,且低速电机3的输出轴连接有主动齿轮4,主动齿轮4和从动齿轮6为啮合关系,且主动齿轮4的齿轮数远大于从动齿轮6的齿轮数,因此低速电机3的低速工作能够驱动从动齿轮6的快速旋转,从动齿轮6的中部连接有扇叶8,扇叶8位于壳体2的内不,扇叶8受到从动齿轮6的驱动而产生气流,该气流对料斗1内部空气起到吸附效果,从而使得进入料斗1物料外部的灰尘能够随着气流进入壳体2,同时壳体2内部活动插接有滤网9,能够实现对灰尘的过滤,从而减少物料外部附着的粉尘,达到减少产品杂质的效果,能够提高该塑料挤出机的生产品质,同时壳体2位于料斗1内部的一侧连接有网格板7,网格板7的网孔小于物料的规格,能够避免物料进入壳体2内,同时又能够方便粉尘的吸入,同时滤网9为倒置的“凹”形结构,能够方便扇叶8的工作,并且通过活动插接滤网9,能够方便对滤网9的清理,从而保证该装置的正常工作。Please refer to Figures 1-4. A shell 2 connected to the outside of the hopper 1 is arranged above the low-speed motor 3. A driven gear 6 is arranged outside the shell 2. The driven gear 6 is movably installed outside the hopper 1, and the output shaft of the low-speed motor 3 is connected to the driving gear 4. The driving gear 4 and the driven gear 6 are in a meshing relationship, and the number of gears of the driving gear 4 is much larger than the number of gears of the driven gear 6. Therefore, the low-speed operation of the low-speed motor 3 can drive the fast rotation of the driven gear 6. The middle part of the driven gear 6 is connected to the fan blade 8, and the fan blade 8 is located inside the shell 2. The fan blade 8 is driven by the driven gear 6 to generate an airflow, which has an adsorption effect on the air inside the hopper 1, thereby making the inlet Dust outside the material entering the hopper 1 can enter the shell 2 with the airflow. At the same time, a filter screen 9 is movably inserted inside the shell 2 to filter the dust, thereby reducing the dust attached to the outside of the material, achieving the effect of reducing product impurities, and improving the production quality of the plastic extruder. At the same time, a mesh plate 7 is connected to one side of the shell 2 located inside the hopper 1. The mesh of the mesh plate 7 is smaller than the specification of the material, which can prevent the material from entering the shell 2 and facilitate the inhalation of dust. At the same time, the filter screen 9 is an inverted "concave" structure, which can facilitate the operation of the fan blades 8, and by movably inserting the filter screen 9, the filter screen 9 can be easily cleaned, thereby ensuring the normal operation of the device.

综上所述,该混合效果好的塑料挤出机,使用时,将该塑料挤出机安装好,连接电源,通过控制器设置好相关参数,启动机器,螺杆在驱动下开始旋转,机筒上的相应加热装置也开始工作,低速电机3开始工作并驱动搅拌轴5旋转,同时主动齿轮4驱动从动齿轮6旋转,从动齿轮6带动扇叶8旋转并产生气流,使得料斗1内部的气流穿过网格板7流动,把物料倒入料斗1,物料外部附着的灰尘随气流穿过网格板7并被滤网9过滤,物料进入料斗1的底部后随着搅拌轴5的旋转从高处落下,完成混合,同时物料从壳体2底部的出口进入机筒内,经过螺杆的运输与剪切到达熔化以及塑型部位,挤压成型后从机器出口排出,定期将滤网9从壳体2内抽出并进行清理。In summary, when the plastic extruder with good mixing effect is used, the plastic extruder is installed, the power supply is connected, the relevant parameters are set through the controller, the machine is started, the screw starts to rotate under the drive, the corresponding heating device on the barrel also starts to work, the low-speed motor 3 starts to work and drives the stirring shaft 5 to rotate, and at the same time the driving gear 4 drives the driven gear 6 to rotate, the driven gear 6 drives the fan blade 8 to rotate and generate airflow, so that the airflow inside the hopper 1 flows through the mesh plate 7, and the material is poured into the hopper 1. The dust attached to the outside of the material passes through the mesh plate 7 with the airflow and is filtered by the filter 9. After the material enters the bottom of the hopper 1, it falls from a high place with the rotation of the stirring shaft 5 to complete the mixing. At the same time, the material enters the barrel from the outlet at the bottom of the shell 2, and reaches the melting and molding parts after the transportation and shearing of the screw. It is discharged from the machine outlet after extrusion molding, and the filter 9 is regularly pulled out of the shell 2 and cleaned.

在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Furthermore, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a effectual plastics extruder mixes, includes hopper (1), its characterized in that: the utility model discloses a hopper, including hopper (1), driven gear (6), filter screen (9), (5) are pegged graft in the outside of casing (2), internally mounted of hopper (1) has (5) stirring axle, the inner wall of hopper (1) is provided with grid plate (7), the right side of hopper (1) is provided with low-speed motor (3), the output shaft of low-speed motor (3) has driving gear (4), driven gear (6) are disposed to the top of driving gear (4), the inboard of driven gear (6) is connected with flabellum (8), the outside of flabellum (8) is provided with casing (2).
2. A good mixing plastic extruder according to claim 1, characterized in that: the grid of the grid plate (7) is smaller than the specification of the material, and the grid plate (7) is arranged on one side of the shell (2) positioned on the inner wall of the hopper (1).
3. A good mixing plastic extruder according to claim 1, characterized in that: the stirring shaft (5) is movably arranged in the hopper (1), the stirring shaft (5) is connected with the output shaft of the low-speed motor (3), and the stirring shaft (5) is of a bucket-shaped structure.
4. A good mixing plastic extruder according to claim 1, characterized in that: the driven gear (6) is movably arranged on the outer side of the hopper (1), the driven gear (6) is meshed with the driving gear (4), and the number of teeth of the driven gear (6) is smaller than that of the driving gear (4).
5. A good mixing plastic extruder according to claim 1, characterized in that: the filter screen (9) is movably inserted into the outer side of the shell (2), and the filter screen (9) is of an inverted concave structure.
6. A good mixing plastic extruder according to claim 1, characterized in that: the top of the outer side of the shell (2) is provided with a slot for movably inserting the filter screen (9).
CN202323085922.0U 2023-11-15 2023-11-15 Plastic extruder with good mixing effect Active CN221677975U (en)

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Patentee before: Kunming Liaozong Machinery Technology Co.,Ltd.

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