CN221677658U - Mud cutting device - Google Patents
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- CN221677658U CN221677658U CN202322096466.3U CN202322096466U CN221677658U CN 221677658 U CN221677658 U CN 221677658U CN 202322096466 U CN202322096466 U CN 202322096466U CN 221677658 U CN221677658 U CN 221677658U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 116
- 238000000034 method Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 229910052573 porcelain Inorganic materials 0.000 abstract description 3
- 239000004927 clay Substances 0.000 description 18
- 230000002457 bidirectional effect Effects 0.000 description 14
- 238000010586 diagram Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型涉及瓷器生产设备领域的一种切泥装置,包括切割丝,所述切割丝固定在支架上;所述支架为U型架,所述U型架包括水平架,所述水平架的两端连接有竖直架,所述切割丝固定在两个竖直架远离水平架的一端,所述竖直架为竖直螺杆,所述切割丝的一端与竖直螺杆的一端连接,所述竖直螺杆的另一端贯穿水平架后连接有锁紧螺母。本实用新型结构简单合理,操作简单,切割丝与支架之间的距离可调节,适用于不同厚度的泥片的切割,提高了切割过程中切割丝的稳定性,切片精度高,提高了工作效率,适用于不同宽度的泥坯的有效切割。
The utility model relates to a mud cutting device in the field of porcelain production equipment, comprising a cutting wire, wherein the cutting wire is fixed on a bracket; the bracket is a U-shaped bracket, wherein the U-shaped bracket comprises a horizontal bracket, wherein both ends of the horizontal bracket are connected with vertical brackets, wherein the cutting wire is fixed to one end of the two vertical brackets away from the horizontal bracket, wherein the vertical bracket is a vertical screw, wherein one end of the cutting wire is connected to one end of the vertical screw, and the other end of the vertical screw is connected with a locking nut after passing through the horizontal bracket. The utility model has a simple and reasonable structure, is easy to operate, and the distance between the cutting wire and the bracket is adjustable, and is suitable for cutting mud sheets of different thicknesses, improves the stability of the cutting wire during the cutting process, has high slicing accuracy, improves work efficiency, and is suitable for effective cutting of mud blanks of different widths.
Description
技术领域Technical Field
本实用新型属于瓷器生产设备技术领域,具体涉及一种切泥装置。The utility model belongs to the technical field of porcelain production equipment, and specifically relates to a mud cutting device.
背景技术Background Art
在瓷器的生产过程中,为了达到一定的艺术效果,需要手工对泥坯进行切割,将其切割成均匀的薄片,现有技术中切割时采用的切刀多为不锈钢制成的较细的切割丝,切割丝固定在手柄上,工人手持手柄对放置在两个限位板之间的泥坯进行切割,切割时,切割丝与手柄的距离不可调节,限制了切割的厚度,因此,需要一种切泥装置解决上述技术问题。In the production process of porcelain, in order to achieve a certain artistic effect, the clay blank needs to be cut manually into uniform thin slices. The cutting knives used in the prior art are mostly thinner cutting wires made of stainless steel. The cutting wire is fixed on a handle. The worker holds the handle to cut the clay blank placed between two limit plates. During cutting, the distance between the cutting wire and the handle cannot be adjusted, which limits the cutting thickness. Therefore, a clay cutting device is needed to solve the above technical problems.
实用新型内容Utility Model Content
针对现有技术存在的上述缺陷,本实用新型提供了一种切泥装置,包括切割丝,所述切割丝固定在支架上;所述支架为U型架,所述U型架包括水平架,所述水平架的两端连接有竖直架,所述切割丝固定在两个竖直架远离水平架的一端,所述竖直架为竖直螺杆,所述切割丝的一端与竖直螺杆的一端连接,所述竖直螺杆的另一端贯穿水平架后连接有锁紧螺母。该处设置可通过旋转两个竖直螺杆,调整切割丝与水平架之间的距离,使其适用于不同厚度的泥坯切片。In view of the above-mentioned defects in the prior art, the utility model provides a mud cutting device, including a cutting wire, which is fixed on a bracket; the bracket is a U-shaped bracket, which includes a horizontal bracket, and the two ends of the horizontal bracket are connected to vertical brackets, and the cutting wire is fixed to one end of the two vertical brackets away from the horizontal bracket, and the vertical bracket is a vertical screw, one end of the cutting wire is connected to one end of the vertical screw, and the other end of the vertical screw passes through the horizontal bracket and is connected to a locking nut. The arrangement here can adjust the distance between the cutting wire and the horizontal bracket by rotating the two vertical screws, so that it is suitable for mud blank slices of different thicknesses.
优选的,所述切割丝的两端配合有支撑辊,所述支撑辊与水平架连接,支撑辊的中心轴线与切割丝平行,所述支撑辊的最低点与切割丝齐平。该处设置,可在切割时使支撑辊与待切割泥坯两侧的限位板的上表面接触并滚动摩擦,提高了切割效率的同时,避免切割施力时,由于切割丝具有一定的柔性,按压切割的过程中出现变形,导致切割厚度不均匀问题的产生,进一步提高了切割的均匀度。Preferably, the two ends of the cutting wire are equipped with support rollers, the support rollers are connected to the horizontal frame, the central axis of the support rollers is parallel to the cutting wire, and the lowest point of the support rollers is flush with the cutting wire. This arrangement allows the support rollers to contact and roll with the upper surfaces of the limit plates on both sides of the mud blank to be cut during cutting, which improves the cutting efficiency and avoids the problem of uneven cutting thickness caused by deformation of the cutting wire during the pressing and cutting process due to its certain flexibility when cutting force is applied, further improving the uniformity of cutting.
优选的,所述水平架的顶部固定有手柄。Preferably, a handle is fixed on the top of the horizontal frame.
优选的,所述切割丝两端的支撑辊之间的距离可调节,所述水平架的下表面设有水平滑槽,所述水平滑槽内设有双向螺杆,所述双向螺杆的两端均通过轴承与水平滑槽的两端转动连接,双向螺杆的一端贯穿水平滑槽后连接有旋钮,所述双向螺杆的正向螺纹及反向螺纹上均螺纹配合有滑块,两个滑块关于双向螺杆的中心对称设置,所述滑块的底部固定连接有竖直的连接杆,所述连接杆固定连接有安装架,所述支撑辊的两端固定连接有转轴,所述转轴通过轴承与安装架转动连接。该处设置可根据泥坯的宽度不同,合理调整两端支撑辊之间的距离,使支撑辊与泥坯两侧的限位板配合,确保切割精度。Preferably, the distance between the support rollers at both ends of the cutting wire is adjustable, a horizontal slide groove is provided on the lower surface of the horizontal frame, a bidirectional screw is provided in the horizontal slide groove, both ends of the bidirectional screw are rotatably connected to the two ends of the horizontal slide groove through bearings, one end of the bidirectional screw passes through the horizontal slide groove and is connected to a knob, the forward and reverse threads of the bidirectional screw are threadedly matched with sliders, the two sliders are symmetrically arranged about the center of the bidirectional screw, the bottom of the slider is fixedly connected to a vertical connecting rod, the connecting rod is fixedly connected to a mounting frame, the two ends of the support roller are fixedly connected to a rotating shaft, and the rotating shaft is rotatably connected to the mounting frame through a bearing. This arrangement can reasonably adjust the distance between the support rollers at both ends according to the different widths of the mud blank, so that the support rollers cooperate with the limit plates on both sides of the mud blank to ensure cutting accuracy.
优选的,所述安装架上设置有两个平行的支撑辊,所述切割丝位于两个支撑辊之间。当切割丝两侧的支撑辊均与限位板接触时,提高了装置在切割过程的平稳性,可避免切割丝的受力不平衡,减小切割丝切割过程发生受力弯曲的情况,提高切割的均匀性。Preferably, the mounting frame is provided with two parallel support rollers, and the cutting wire is located between the two support rollers. When the support rollers on both sides of the cutting wire are in contact with the limit plate, the stability of the device during the cutting process is improved, the force imbalance of the cutting wire can be avoided, the bending of the cutting wire during the cutting process is reduced, and the uniformity of the cutting is improved.
优选的,所述连接杆为可伸缩的电动推杆或螺纹杆。该处设置可灵活调整支撑辊的高低,确保其最低点与切割丝齐平。Preferably, the connecting rod is a retractable electric push rod or a threaded rod. The height of the support roller can be flexibly adjusted to ensure that its lowest point is flush with the cutting wire.
本实用新型还包括能够使一种切泥装置正常使用的其它组件,例如与其配合的限位板、电动推杆的控制组件等均为本领域常用设备,均为本领域的常规技术手段。另外,本实用新型中未加限定的装置或组件,如双向螺杆、锁紧螺母、切割丝、电动推杆等均采用本领域中的常规技术手段及本领域常规设备。The utility model also includes other components that enable a mud cutting device to be used normally, such as the stopper plate and the control component of the electric push rod that cooperate with it, which are all commonly used equipment in the field and are conventional technical means in the field. In addition, the devices or components not limited in the utility model, such as the bidirectional screw, the locking nut, the cutting wire, the electric push rod, etc., all adopt conventional technical means and conventional equipment in the field.
工作原理:切割泥坯时,根据需要切割的厚度调整切割丝与支架之间的距离,随后手持支架,使切割丝与泥坯接触,水平拉动支架将泥坯切割成薄片。通过正反转动旋钮,可带动双向螺杆正反转,两个滑块相向或背向移动,可使切割丝两端的支撑辊之间的距离变大或变小,具体使用时,使两端的支撑辊分别与泥坯两侧的限位板对应,切割时支撑辊放置在对应的限位板上,水平拉动支架时,支撑辊在限位板上滚动,即可确保施加的力可顺利的对泥坯进行切割,还可确保切割丝不会发生较大的形变,提高了切割出来的泥片的厚度的均匀度,提高了切割效率。Working principle: When cutting the clay, adjust the distance between the cutting wire and the bracket according to the thickness to be cut, then hold the bracket to make the cutting wire contact the clay, and pull the bracket horizontally to cut the clay into thin slices. By turning the knob forward and backward, the bidirectional screw can be driven to rotate forward and reverse, and the two sliders move toward or away from each other, which can increase or decrease the distance between the support rollers at both ends of the cutting wire. When using it, make the support rollers at both ends correspond to the limit plates on both sides of the clay respectively. When cutting, the support rollers are placed on the corresponding limit plates. When the bracket is pulled horizontally, the support rollers roll on the limit plates, which can ensure that the applied force can smoothly cut the clay, and can also ensure that the cutting wire will not be greatly deformed, thereby improving the uniformity of the thickness of the cut clay slices and improving the cutting efficiency.
本实用新型的有益效果,结构简单合理,操作简单,适用于不同厚度的泥片的切割,提高了切割过程中切割丝的稳定性,切片精度高,提高了工作效率,适用于不同宽度的泥坯的有效切割。The utility model has the beneficial effects of simple and reasonable structure, simple operation, and is suitable for cutting mud slices of different thicknesses. The stability of the cutting wire during the cutting process is improved, the slicing accuracy is high, the work efficiency is improved, and it is suitable for effectively cutting mud blanks of different widths.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本实用新型进一步说明。The utility model is further described below in conjunction with the accompanying drawings and embodiments.
图1为现有技术中切割丝的结构示意图;FIG1 is a schematic diagram of the structure of a cutting wire in the prior art;
图2为实施例1中一种切泥装置的结构示意图;FIG2 is a schematic structural diagram of a mud cutting device in Example 1;
图3为实施例2中一种切泥装置的结构示意图;FIG3 is a schematic structural diagram of a mud cutting device in Example 2;
图4为图3中A-A处的剖视图;Fig. 4 is a cross-sectional view of the A-A position in Fig. 3;
图5为图3进行切泥操作的状态图。FIG. 5 is a state diagram of the mud cutting operation in FIG. 3 .
图中:1、水平架;2、手柄;3、竖直螺杆;4、双向螺杆;5、滑块;6、连接杆;7、安装架;8、支撑辊;9、切割丝;10、旋钮;11、泥坯;12、限位板;13、锁紧螺母;14、泥片。In the figure: 1. horizontal frame; 2. handle; 3. vertical screw; 4. bidirectional screw; 5. slider; 6. connecting rod; 7. mounting frame; 8. support roller; 9. cutting wire; 10. knob; 11. mud blank; 12. limit plate; 13. locking nut; 14. mud sheet.
具体实施方式DETAILED DESCRIPTION
下面结合本实用新型实施例中的附图以及具体实施例对本实用新型进行清楚地描述,在此处的描述仅仅用来解释本实用新型,但并不作为对本实用新型的限定。基于本实用新型中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The present invention is described in detail below in conjunction with the drawings and specific embodiments in the embodiments of the present invention. The description here is only used to explain the present invention, but not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the present invention.
实施例1Example 1
如图1-2所示,本实用新型提供了一种切泥装置,包括切割丝9,所述切割丝9固定在支架上;所述支架为U型架,所述U型架包括水平架1,所述水平架的两端连接有竖直架,所述切割丝固定在两个竖直架远离水平架的一端,所述竖直架为竖直螺杆3,所述切割丝的一端与竖直螺杆的一端连接,所述竖直螺杆的另一端贯穿水平架后连接有锁紧螺母13。该处设置可通过旋转两个竖直螺杆,调整切割丝与水平架之间的距离,使其适用于不同厚度的泥坯切片。As shown in Fig. 1-2, the utility model provides a mud cutting device, including a cutting wire 9, which is fixed on a bracket; the bracket is a U-shaped frame, which includes a horizontal frame 1, and the two ends of the horizontal frame are connected to vertical frames, and the cutting wire is fixed to one end of the two vertical frames away from the horizontal frame, and the vertical frame is a vertical screw 3, one end of the cutting wire is connected to one end of the vertical screw, and the other end of the vertical screw passes through the horizontal frame and is connected to a locking nut 13. The arrangement here can adjust the distance between the cutting wire and the horizontal frame by rotating the two vertical screws, so that it is suitable for mud blank slices of different thicknesses.
切割泥坯时,根据需要切割的厚度调整切割丝与支架之间的距离,随后手持支架,使切割丝与泥坯接触,水平拉动支架将泥坯切割成薄片。When cutting the clay, adjust the distance between the cutting wire and the bracket according to the required cutting thickness, then hold the bracket so that the cutting wire contacts the clay, and pull the bracket horizontally to cut the clay into thin slices.
实施例2Example 2
如图3-5所示,本实用新型提供了一种切泥装置,包括切割丝9,所述切割丝9固定在支架上;所述支架为U型架,所述U型架包括水平架1,所述水平架的两端连接有竖直架,所述切割丝固定在两个竖直架远离水平架的一端,所述竖直架为竖直螺杆3,所述切割丝的一端与竖直螺杆的一端连接,所述竖直螺杆的另一端贯穿水平架后连接有锁紧螺母13。该处设置可通过旋转两个竖直螺杆,调整切割丝与水平架之间的距离,使其适用于不同厚度的泥坯切片。As shown in Figures 3-5, the utility model provides a mud cutting device, including a cutting wire 9, which is fixed on a bracket; the bracket is a U-shaped frame, which includes a horizontal frame 1, and the two ends of the horizontal frame are connected to vertical frames, and the cutting wire is fixed to one end of the two vertical frames away from the horizontal frame, and the vertical frame is a vertical screw 3, one end of the cutting wire is connected to one end of the vertical screw, and the other end of the vertical screw passes through the horizontal frame and is connected to a locking nut 13. The arrangement here can adjust the distance between the cutting wire and the horizontal frame by rotating the two vertical screws, so that it is suitable for mud blank slices of different thicknesses.
所述切割丝的两端配合有支撑辊8,所述支撑辊与水平架连接,支撑辊的中心轴线与切割丝平行,所述支撑辊的最低点与切割丝齐平。该处设置,可在切割时使支撑辊与待切割泥坯11两侧的限位板12的上表面接触并滚动摩擦,提高了切割效率的同时,避免切割施力时,由于切割丝具有一定的柔性,按压切割的过程中出现变形,导致切割厚度不均匀问题的产生,进一步提高了切割的均匀度。The two ends of the cutting wire are equipped with support rollers 8, which are connected to the horizontal frame, the central axis of the support roller is parallel to the cutting wire, and the lowest point of the support roller is flush with the cutting wire. This arrangement can make the support roller contact and roll with the upper surface of the limit plates 12 on both sides of the mud blank 11 to be cut during cutting, which improves the cutting efficiency and avoids the problem of uneven cutting thickness caused by deformation of the cutting wire during the pressing and cutting process due to its certain flexibility when cutting force is applied, thereby further improving the uniformity of cutting.
所述水平架的顶部固定有手柄2。便于抓握及与切割。A handle 2 is fixed on the top of the horizontal frame for easy gripping and cutting.
所述切割丝两端的支撑辊之间的距离可调节,所述水平架的下表面设有水平滑槽,所述水平滑槽内设有双向螺杆4,所述双向螺杆的两端均通过轴承与水平滑槽的两端转动连接,双向螺杆的一端贯穿水平滑槽后连接有旋钮10,所述双向螺杆的正向螺纹及反向螺纹上均螺纹配合有滑块5,两个滑块关于双向螺杆的中心对称设置,所述滑块的底部固定连接有竖直的连接杆6,所述连接杆固定连接有安装架7,所述支撑辊的两端固定连接有转轴,所述转轴通过轴承与安装架转动连接。该处设置可根据泥坯的宽度不同,合理调整两端支撑辊之间的距离,使支撑辊与泥坯两侧的限位板配合,确保切割精度。The distance between the support rollers at both ends of the cutting wire is adjustable, a horizontal slide groove is provided on the lower surface of the horizontal frame, a bidirectional screw 4 is provided in the horizontal slide groove, both ends of the bidirectional screw are rotatably connected to the two ends of the horizontal slide groove through bearings, one end of the bidirectional screw passes through the horizontal slide groove and is connected to a knob 10, the forward and reverse threads of the bidirectional screw are threadedly matched with sliders 5, the two sliders are symmetrically arranged about the center of the bidirectional screw, the bottom of the slider is fixedly connected with a vertical connecting rod 6, the connecting rod is fixedly connected with a mounting frame 7, the two ends of the support roller are fixedly connected with a rotating shaft, and the rotating shaft is rotatably connected to the mounting frame through a bearing. The arrangement here can reasonably adjust the distance between the support rollers at both ends according to the different widths of the mud blank, so that the support rollers cooperate with the limit plates on both sides of the mud blank to ensure cutting accuracy.
所述安装架上设置有两个平行的支撑辊,所述切割丝位于两个支撑辊之间。当切割丝两侧的支撑辊均与限位板接触时,提高了装置在切割过程的平稳性,可避免切割丝的受力不平衡,减小切割丝切割过程发生受力弯曲的情况,提高切割的均匀性。The mounting frame is provided with two parallel support rollers, and the cutting wire is located between the two support rollers. When the support rollers on both sides of the cutting wire are in contact with the limit plate, the stability of the device during the cutting process is improved, the force imbalance of the cutting wire can be avoided, the bending of the cutting wire during the cutting process is reduced, and the uniformity of cutting is improved.
所述连接杆6为可伸缩的电动推杆。该处设置可灵活调整支撑辊的高低,确保其最低点与切割丝齐平。The connecting rod 6 is a retractable electric push rod, which is provided to flexibly adjust the height of the support roller to ensure that its lowest point is flush with the cutting wire.
切割泥坯时,根据需要切割的厚度调整切割丝与支架之间的距离,随后手持支架,使切割丝与泥坯接触,水平拉动支架将泥坯切割成薄片。通过正反转动旋钮,可带动双向螺杆正反转,两个滑块相向或背向移动,可使切割丝两端的支撑辊之间的距离变大或变小,具体使用时,使两端的支撑辊分别与泥坯两侧的限位板对应,切割时支撑辊放置在对应的限位板上,水平拉动支架时,支撑辊在限位板上滚动,即可确保施加的力可顺利的对泥坯进行切割,还可确保切割丝不会发生较大的形变,提高了切割出来的泥片14的厚度的均匀度,提高了切割效率。When cutting the clay blank, the distance between the cutting wire and the bracket is adjusted according to the thickness to be cut, and then the bracket is held to make the cutting wire contact the clay blank, and the bracket is pulled horizontally to cut the clay blank into thin slices. By turning the knob forward and backward, the bidirectional screw can be driven to rotate forward and reverse, and the two sliders move toward or away from each other, which can increase or decrease the distance between the support rollers at both ends of the cutting wire. When it is used specifically, the support rollers at both ends are respectively corresponding to the limit plates on both sides of the clay blank. When cutting, the support rollers are placed on the corresponding limit plates. When the bracket is pulled horizontally, the support rollers roll on the limit plates, which can ensure that the applied force can smoothly cut the clay blank, and can also ensure that the cutting wire will not be greatly deformed, thereby improving the uniformity of the thickness of the cut clay slice 14 and improving the cutting efficiency.
以上已经描述了本实用新型的实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的实施例。在不偏离所说明实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
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