CN221677609U - A kind of autoclaved aerated concrete raw material mixing device - Google Patents
A kind of autoclaved aerated concrete raw material mixing device Download PDFInfo
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- 238000002156 mixing Methods 0.000 title claims abstract description 63
- 239000002994 raw material Substances 0.000 title claims abstract description 62
- 238000012216 screening Methods 0.000 claims abstract description 72
- 239000002893 slag Substances 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims 3
- 238000007790 scraping Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
Description
技术领域Technical Field
本实用新型涉及加气混凝土加工技术领域,具体为一种蒸压加气混凝土原料混合装置。The utility model relates to the technical field of aerated concrete processing, in particular to a device for mixing raw materials of autoclaved aerated concrete.
背景技术Background Art
蒸压加气混凝土砌块是以粉煤灰,石灰,水泥,石膏,矿渣等为主要原料,加入适量发气剂,调节剂,气泡稳定剂,经配料搅拌,浇注,静停,切割和高压蒸养等工艺过程而制成的一种多孔混凝土制品。蒸压加气混凝土砌块的施工特性也非常优良,它不仅可以在工厂内生产出各种规格,还可以像木材一样进行锯、刨、钻、钉,又由于它的体积比较大,因此施工速度也较为快捷,可作为一般建筑的填充材料。蒸压加气混凝土砌块生产过程中,需要经过配料搅拌的步骤,即对原料进行混合搅拌,传统的原料混合装置使用仍存在不足之处:一般,混合箱体的入口具有一定的高度,通过人工上料劳动强度大,增加了人力负担。Autoclaved aerated concrete blocks are a kind of porous concrete products made of fly ash, lime, cement, gypsum, slag and other main raw materials, with appropriate amount of gas generating agent, regulator, bubble stabilizer, batching, mixing, pouring, static stopping, cutting and high-pressure steaming. The construction characteristics of autoclaved aerated concrete blocks are also very good. Not only can it be produced in various specifications in the factory, but it can also be sawed, planed, drilled and nailed like wood. Because of its large size, the construction speed is also relatively fast, and it can be used as a filling material for general buildings. In the production process of autoclaved aerated concrete blocks, it is necessary to go through the step of batching and mixing, that is, mixing and stirring the raw materials. The use of traditional raw material mixing devices still has shortcomings: generally, the entrance of the mixing box has a certain height, and the labor intensity of manual loading is high, which increases the manpower burden.
为了解决上述问题,授权公告号为CN216423001U的中国实用新型专利公开了一种蒸压加气混凝土砌块生产用原料混合装置,该装置能够驱动收料框及其内部原料上升,并控制收料框内部的原料倒入混料框的内部,减轻了人力负担,利用转动的搅拌杆和搅拌叶进行搅拌混合操作,混合过程中,利用矩形罩罩在混料框上端,避免原料溅出。In order to solve the above problems, a Chinese utility model patent with authorization announcement number CN216423001U discloses a raw material mixing device for the production of autoclaved aerated concrete blocks. The device can drive a receiving frame and the raw materials inside it to rise, and control the raw materials inside the receiving frame to be poured into a mixing frame, thereby reducing the manpower burden. The stirring and mixing operations are performed by rotating agitating rods and stirring blades. During the mixing process, a rectangular cover is used to cover the upper end of the mixing frame to prevent the raw materials from splashing.
然而,该装置在具体使用时,不能够对原料进行破碎筛选,导致部分原料粒径较大,影响后续的加工,降低了装置的实用性,不能很好满足使用需求。However, when the device is used, it is unable to crush and screen the raw materials, resulting in a larger particle size of some raw materials, which affects subsequent processing, reduces the practicability of the device, and cannot meet the use requirements well.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种蒸压加气混凝土原料混合装置,以解决上述背景技术中提出的问题。The utility model aims to provide a device for mixing raw materials of autoclaved aerated concrete to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种蒸压加气混凝土原料混合装置,包括:罐体,所述罐体上端安装有罐盖,所述罐盖上端还安装有进料斗,所述罐体下端安装有排料管,所述罐体内还设置有安装环,所述安装环上固定有筛板,所述罐盖上还安装有进水管;破碎机构,安装在罐体内,用于对原料进行破碎,所述破碎机构包括转动安装在进料斗内的一对破碎辊,所述进料斗上还安装有一对破碎电机,所述破碎电机的输出端与对应的破碎辊轴端驱动连接;筛选机构,安装在罐盖上,用于对筛板上的原料进行筛选;混合机构,安装在筛选机构上,用于将原料混合均匀。A device for mixing raw materials of autoclaved aerated concrete comprises: a tank body, a tank cover is installed on the upper end of the tank body, a feed hopper is also installed on the upper end of the tank cover, a discharge pipe is installed on the lower end of the tank body, a mounting ring is also provided in the tank body, a sieve plate is fixed on the mounting ring, and a water inlet pipe is also installed on the tank cover; a crushing mechanism is installed in the tank body and used for crushing raw materials, the crushing mechanism comprises a pair of crushing rollers rotatably installed in the feed hopper, a pair of crushing motors are also installed on the feed hopper, and the output ends of the crushing motors are drivingly connected to the corresponding crushing roller shaft ends; a screening mechanism is installed on the tank cover and used for screening the raw materials on the sieve plate; and a mixing mechanism is installed on the screening mechanism and used for mixing the raw materials evenly.
作为优选的方案,所述破碎辊上还安装有破碎凸起。通过设置破碎凸起,能够提高破碎效果。As a preferred solution, the crushing roller is also provided with a crushing protrusion. By providing the crushing protrusion, the crushing effect can be improved.
作为优选的方案,一对所述破碎电机的转动方向相反。As a preferred solution, the pair of crushing motors rotate in opposite directions.
作为优选的方案,所述筛板为锥形结构。锥形设置的筛板,能够有效增大筛选面积,提高筛选效果。As a preferred solution, the sieve plate is a conical structure. The conical sieve plate can effectively increase the screening area and improve the screening effect.
作为优选的方案,所述筛选机构包括安装在罐盖上端的筛选电机,所述筛选电机的输出端贯穿罐盖并驱动连接有筛选转动轴,所述筛选转动轴贯穿筛板,所述筛选转动轴上半部还安装有筛选安装座,所述筛选安装座上分布安装有多组筛选刮板。通过设置筛选机构,可以对原料进行筛选。As a preferred solution, the screening mechanism includes a screening motor installed on the upper end of the tank cover, the output end of the screening motor penetrates the tank cover and is driven to be connected to a screening rotating shaft, the screening rotating shaft penetrates the screen plate, and a screening mounting seat is also installed on the upper half of the screening rotating shaft, and a plurality of screening scrapers are distributed and installed on the screening mounting seat. By setting the screening mechanism, the raw materials can be screened.
作为优选的方案,所述筛选刮板与筛板贴合。As a preferred solution, the screening scraper is fitted with the screen plate.
作为优选的方案,所述罐体侧壁对应位置开设有排渣口,所述罐体侧壁对应排渣口的位置铰接有排渣门。As a preferred solution, a slag discharge port is opened at a position corresponding to the slag discharge port on the side wall of the tank body, and a slag discharge door is hingedly connected to the position of the slag discharge port on the side wall of the tank body.
作为优选的方案,所述混合机构包括套装在筛选转动轴上的多组混合安装座,所述混合安装座通过螺栓固定在筛选转动轴上,所述混合安装座上还分布安装有多组混合桨。通过设置混合机构,可以提高原料的筛选效果。As a preferred solution, the mixing mechanism includes multiple groups of mixing mounting seats sleeved on the screening rotating shaft, the mixing mounting seats are fixed to the screening rotating shaft by bolts, and multiple groups of mixing paddles are also distributed and installed on the mixing mounting seats. By setting up the mixing mechanism, the screening effect of the raw materials can be improved.
与现有技术相比,本实用新型的有益效果是:通过破碎电机带动破碎辊转动,从而将落到破碎辊之间的原料碾碎;Compared with the prior art, the utility model has the following beneficial effects: the crushing rollers are driven to rotate by the crushing motor, thereby crushing the raw materials falling between the crushing rollers;
通过筛选电机带动筛选转动轴的转动,从而带动筛选安装座的转动,进而使筛选刮板拨动原料,配合筛板完成原料的筛选工作,与此同时,筛选转动轴带动混合桨转动,可以将原料混合均匀。本实用新型结构合理,能够对原料进行破碎筛选,能够提高原料的混合效果,方便后续的加工,能够更好的满足使用需求。The screening motor drives the screening rotating shaft to rotate, thereby driving the screening mounting seat to rotate, and then the screening scraper moves the raw materials, and cooperates with the screen plate to complete the screening of the raw materials. At the same time, the screening rotating shaft drives the mixing paddle to rotate, and the raw materials can be mixed evenly. The utility model has a reasonable structure, can crush and screen the raw materials, can improve the mixing effect of the raw materials, is convenient for subsequent processing, and can better meet the use needs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一种蒸压加气混凝土原料混合装置的整体立体结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of an autoclaved aerated concrete raw material mixing device;
图2为一种蒸压加气混凝土原料混合装置的罐盖位置立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the tank cover position of an autoclaved aerated concrete raw material mixing device;
图3为一种蒸压加气混凝土原料混合装置的罐体位置立体结构示意图;FIG3 is a schematic diagram of the three-dimensional structure of the tank position of an autoclaved aerated concrete raw material mixing device;
图4为一种蒸压加气混凝土原料混合装置的进料斗位置立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the feed hopper position of an autoclaved aerated concrete raw material mixing device.
图中:1-罐体,11-排料管,12-罐盖,13-进料斗,14-进水管,15-排渣门,16-排渣口,2-筛选机构,21-清筛选电机,22-筛选安装座,23-筛选转动轴,24-筛选刮板,3-混合机构,31-混合安装座,32-混合桨,4-筛板,41-安装环,5-破碎机构,51-破碎辊,52-破碎电机,53-破碎凸起。In the figure: 1-tank body, 11-discharge pipe, 12-tank cover, 13-feed hopper, 14-water inlet pipe, 15-slag discharge door, 16-slag discharge port, 2-screening mechanism, 21-cleaning and screening motor, 22-screening mounting seat, 23-screening rotating shaft, 24-screening scraper, 3-mixing mechanism, 31-mixing mounting seat, 32-mixing paddle, 4-screen plate, 41-mounting ring, 5-crushing mechanism, 51-crushing roller, 52-crushing motor, 53-crushing protrusion.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例:请参阅图1~4,一种蒸压加气混凝土原料混合装置,包括:罐体1,所述罐体1上端安装有罐盖12,所述罐盖12上端还安装有进料斗13,所述罐体1下端安装有排料管11,所述罐体1内还设置有安装环41,所述安装环41上固定有筛板4,所述筛板4为锥形结构,所述罐盖12上还安装有进水管14;破碎机构5,安装在罐体1内,用于对原料进行破碎,所述破碎机构5包括转动安装在进料斗13内的一对破碎辊51,所述进料斗13上还安装有一对破碎电机52,所述破碎电机52的输出端与对应的破碎辊51轴端驱动连接,所述破碎辊51上还安装有破碎凸起53,一对所述破碎电机52的转动方向相反;筛选机构2,安装在罐盖12上,用于对筛板4上的原料进行筛选;混合机构3,安装在筛选机构2上,用于将原料混合均匀。Embodiment: Please refer to Figures 1 to 4, a device for mixing raw materials of autoclaved aerated concrete, comprising: a tank body 1, a tank cover 12 is installed on the upper end of the tank body 1, a feed hopper 13 is also installed on the upper end of the tank cover 12, a discharge pipe 11 is installed on the lower end of the tank body 1, a mounting ring 41 is also provided in the tank body 1, a sieve plate 4 is fixed on the mounting ring 41, and the sieve plate 4 is a conical structure, and a water inlet pipe 14 is also installed on the tank cover 12; a crushing mechanism 5 is installed in the tank body 1 for crushing the raw materials, The crushing mechanism 5 includes a pair of crushing rollers 51 rotatably mounted in the feed hopper 13, and a pair of crushing motors 52 are also mounted on the feed hopper 13. The output ends of the crushing motors 52 are drivingly connected to the corresponding shaft ends of the crushing rollers 51. The crushing rollers 51 are also mounted with crushing protrusions 53, and the rotation directions of the pair of crushing motors 52 are opposite; the screening mechanism 2 is mounted on the tank cover 12, and is used to screen the raw materials on the screen plate 4; the mixing mechanism 3 is mounted on the screening mechanism 2, and is used to mix the raw materials evenly.
本实用新型的工作原理:具体使用时,首先通过进料斗13向罐体1内添加原料,与此同时,启动破碎电机52,通过破碎电机52带动破碎辊52转动,从而将落到破碎辊52之间的原料碾碎,碾碎后的原料落到筛板4上,然后通过筛选机构2对原料进行筛选,筛选后的原料落到罐体1下半部,粒径较大的原料仍留在筛板4上,可以打开排渣门15将其取出,然后,通过进水管14箱罐体1内添加清水,通过混合机构5将原料混合在一起,接口完成混凝土原料的混合工作。The working principle of the utility model is as follows: when in use, firstly, raw materials are added into the tank body 1 through the feed hopper 13, and at the same time, the crushing motor 52 is started, and the crushing roller 52 is driven to rotate by the crushing motor 52, so that the raw materials falling between the crushing rollers 52 are crushed, and the crushed raw materials fall onto the sieve plate 4, and then the raw materials are screened by the screening mechanism 2, and the screened raw materials fall into the lower half of the tank body 1, and the raw materials with larger particle size remain on the sieve plate 4, and the slag discharge door 15 can be opened to take them out, and then, clean water is added into the tank body 1 through the water inlet pipe 14, and the raw materials are mixed together through the mixing mechanism 5, and the interface completes the mixing work of the concrete raw materials.
作为进一步的方案,所述筛选机构2包括安装在罐盖12上端的筛选电机21,所述筛选电机21的输出端贯穿罐盖12并驱动连接有筛选转动轴23,所述筛选转动轴23贯穿筛板4,所述筛选转动轴23上半部还安装有筛选安装座22,所述筛选安装座22上分布安装有多组筛选刮板24,所述筛选刮板24与筛板4贴合。为了方便将较大粒径的原料排出,所述罐体1侧壁对应位置开设有排渣口16,所述罐体1侧壁对应排渣口16的位置铰接有排渣门15。As a further solution, the screening mechanism 2 includes a screening motor 21 installed at the upper end of the tank cover 12, the output end of the screening motor 21 penetrates the tank cover 12 and is driven and connected to a screening rotating shaft 23, the screening rotating shaft 23 penetrates the sieve plate 4, and a screening mounting seat 22 is also installed on the upper half of the screening rotating shaft 23, and a plurality of groups of screening scrapers 24 are distributed and installed on the screening mounting seat 22, and the screening scrapers 24 are fitted with the sieve plate 4. In order to facilitate the discharge of raw materials with larger particle sizes, a slag discharge port 16 is opened at a corresponding position of the side wall of the tank body 1, and a slag discharge door 15 is hinged at the position of the side wall of the tank body 1 corresponding to the slag discharge port 16.
筛选机构2的工作原理是:启动筛选电机21,通过筛选电机21带动筛选转动轴23的转动,从而带动筛选安装座22的转动,进而使筛选刮板24拨动原料,配合筛板4完成原料的筛选工作。The working principle of the screening mechanism 2 is: start the screening motor 21, drive the screening rotating shaft 23 to rotate through the screening motor 21, thereby drive the screening mounting seat 22 to rotate, and then make the screening scraper 24 move the raw materials, and cooperate with the screen plate 4 to complete the screening of the raw materials.
作为进一步的方案,所述混合机构3包括套装在筛选转动轴23上的多组混合安装座31,所述混合安装座31通过螺栓固定在筛选转动轴23上,所述混合安装座31上还分布安装有多组混合桨32。As a further solution, the mixing mechanism 3 includes a plurality of mixing mounting seats 31 mounted on the screening rotating shaft 23 . The mixing mounting seats 31 are fixed to the screening rotating shaft 23 by bolts. A plurality of mixing paddles 32 are also distributed and installed on the mixing mounting seats 31 .
混合机构3的工作原理时:筛选转动轴23转动的同时,带动混合安装座31转动,从而使混合桨32将原料混合均,从而完成原料的混合工作。The working principle of the mixing mechanism 3 is as follows: when the screening rotating shaft 23 rotates, the mixing mounting seat 31 is driven to rotate, so that the mixing paddle 32 mixes the raw materials evenly, thereby completing the mixing work of the raw materials.
在本实用新型中,术语如“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“侧”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,只是为了便于叙述本实用新型各部件或元件结构关系而确定的关系词,并非特指本实用新型中任一部件或元件,不能理解为对本实用新型的限制。In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention and cannot be understood as limitations on the present invention.
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