CN221677582U - Ladder beam hydraulic drive removes precast beam pedestal - Google Patents
Ladder beam hydraulic drive removes precast beam pedestal Download PDFInfo
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Abstract
本实用新型涉及预制梁制造技术领域，具体涉及一种梯梁液压驱动移动预制梁台座，包括移动平台、底模和脱模组件；脱模组件包括底座、滑动座、第一千斤顶、第二千斤顶、侧模和移动构件，底座安装在地面上，滑动座通过移动构件与底座连接，第一千斤顶与滑动座转动连接，第二千斤顶与滑动座转动连接，侧模与滑动座转动连接，预制梁浇注完成后，使第一千斤顶和第二千斤顶的输出端收缩，进而带动侧模转动，使侧模脱离预制梁，并通过移动构件驱动滑动座远离移动平台，进而带动侧模远离移动平台进行脱模，在脱模完成后，通过移动平台带动预制梁前进至存放区，实现方便对侧模进行拆除，并方便对预制梁进行运输的目的。
The utility model relates to the technical field of precast beam manufacturing, and specifically to a ladder beam hydraulically driven mobile precast beam pedestal, comprising a mobile platform, a bottom mold and a demoulding component; the demoulding component comprises a base, a sliding seat, a first jack, a second jack, a side mold and a mobile component, the base is installed on the ground, the sliding seat is connected to the base through the mobile component, the first jack is rotatably connected to the sliding seat, the second jack is rotatably connected to the sliding seat, and the side mold is rotatably connected to the sliding seat. After the precast beam is poured, the output ends of the first jack and the second jack are contracted, thereby driving the side mold to rotate, so that the side mold is separated from the precast beam, and the sliding seat is driven away from the mobile platform by the mobile component, thereby driving the side mold away from the mobile platform for demoulding. After the demoulding is completed, the precast beam is driven to advance to a storage area by the mobile platform, so as to facilitate the removal of the side mold and the transportation of the precast beam.
Description
技术领域Technical Field
本实用新型涉及预制梁制造技术领域，尤其涉及一种梯梁液压驱动移动预制梁台座。The utility model relates to the technical field of prefabricated beam manufacturing, in particular to a ladder beam hydraulically driven movable prefabricated beam pedestal.
背景技术Background Art
预制梁是采用工厂预制，再运至施工现场按设计要求位置进行安装固定的梁。Precast beams are beams that are prefabricated in factories and then transported to the construction site and installed and fixed in the position required by the design.
预制梁在浇注过程中需要通过底模、侧模和端模组成的空间内进行浇注，现有的预制梁台座在浇筑完成后需要人工拆除侧模和端模，通过吊车将预制梁吊装至存放区进行存放，这样不便于对预制梁进行浇注和运输。During the pouring process, precast beams need to be poured in a space formed by a bottom mold, a side mold and an end mold. After the pouring is completed, the existing precast beam pedestal needs to manually remove the side mold and the end mold, and the precast beams are hoisted to the storage area by a crane for storage, which is inconvenient for pouring and transporting the precast beams.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种梯梁液压驱动移动预制梁台座，解决了现有的预制梁台座不便于对侧模进行拆除，并且不便于将预制梁运输至存放区进行存放的问题。The utility model aims to provide a ladder beam hydraulically driven movable precast beam pedestal, which solves the problem that the existing precast beam pedestal is inconvenient for dismantling the side molds and for transporting the precast beams to a storage area for storage.
为实现上述目的，本实用新型提供了一种梯梁液压驱动移动预制梁台座，包括移动平台和底模，所述底模安装在所述移动平台上，还包括脱模组件；所述脱模组件包括底座、滑动座、第一千斤顶、第二千斤顶、侧模和移动构件，所述底座安装在地面上，所述移动构件设置在所述底座上，所述滑动座通过所述移动构件与所述底座连接，所述第一千斤顶与所述滑动座转动连接，并位于所述滑动座的一侧，所述第二千斤顶与所述滑动座转动连接，并位于所述滑动座靠近所述第一千斤顶的一侧，所述侧模与所述滑动座转动连接，并与所述第一千斤顶的输出端转动连接，且与所述第二千斤顶的输出端转动连接。To achieve the above-mentioned purpose, the utility model provides a ladder beam hydraulically driven mobile precast beam pedestal, including a mobile platform and a bottom mold, the bottom mold is installed on the mobile platform, and also includes a demolding assembly; the demolding assembly includes a base, a sliding seat, a first jack, a second jack, a side mold and a mobile member, the base is installed on the ground, the mobile member is arranged on the base, the sliding seat is connected to the base through the mobile member, the first jack is rotatably connected to the sliding seat and is located on one side of the sliding seat, the second jack is rotatably connected to the sliding seat and is located on a side of the sliding seat close to the first jack, the side mold is rotatably connected to the sliding seat, and is rotatably connected to the output end of the first jack, and is rotatably connected to the output end of the second jack.
其中，所述侧模包括外模、内模、第一连接架和第二连接架，所述第一连接架设置在所述第一千斤顶上，并与所述第一千斤顶的输出端转动连接；所述第二连接架设置在所述第二千斤顶上，并与所述第二千斤顶的输出端转动连接；所述外模与所述第一连接架转动连接，并与所述第二连接架转动连接，且设置在所述第一连接架上；所述内模与所述外模固定连接，并位于所述外模远离所述第一连接架的一侧。Wherein, the side mold includes an outer mold, an inner mold, a first connecting frame and a second connecting frame, the first connecting frame is arranged on the first jack and is rotatably connected to the output end of the first jack; the second connecting frame is arranged on the second jack and is rotatably connected to the output end of the second jack; the outer mold is rotatably connected to the first connecting frame and is rotatably connected to the second connecting frame, and is arranged on the first connecting frame; the inner mold is fixedly connected to the outer mold, and is located on the side of the outer mold away from the first connecting frame.
其中，所述移动构件包括液压缸和连接座，所述液压缸与所述底座连接，并位于所述底座内部；所述连接座与所述底座滑动连接，并与所述液压缸的输出端连接，且与所述滑动座固定连接。Wherein, the movable component includes a hydraulic cylinder and a connecting seat, the hydraulic cylinder is connected to the base and is located inside the base; the connecting seat is slidably connected to the base, connected to the output end of the hydraulic cylinder, and fixedly connected to the sliding seat.
其中，所述滑动座包括座体和连接臂，所述座体与所述连接座固定连接，并位于所述连接座的一侧；所述连接臂与所述座体固定连接，并与所述外模转动连接，且位于所述座体的一侧。Wherein, the sliding seat includes a seat body and a connecting arm, the seat body is fixedly connected to the connecting seat and is located on one side of the connecting seat; the connecting arm is fixedly connected to the seat body and is rotatably connected to the outer mold and is located on one side of the seat body.
其中，所述滑动座还包括滑轮，所述滑轮与所述座体转动连接，并与所述底座抵接，且位于所述座体靠近所述底座的一侧。Wherein, the sliding seat further comprises a pulley, the pulley is rotatably connected to the seat body, abuts against the base, and is located on a side of the seat body close to the base.
本实用新型的一种梯梁液压驱动移动预制梁台座，使用时，使所述第一千斤顶和所述第二千斤顶的输出端伸长，进而驱动所述侧模转动，使所述侧模处于竖直状态，这时通过所述移动构件驱动所述滑动座移动，进而带动所述第一千斤顶、所述第二千斤顶和所述侧模移动，使两个所述侧模能够与所述底模进行组合，最后安装端模即可进行预制梁的浇注，待混凝土凝固完成后，拆除端模，然后使所述第一千斤顶和所述第二千斤顶的输出端收缩，进而带动所述侧模转动，使所述侧模脱离预制梁，最后通过所述移动构件驱动所述滑动座远离所述移动平台，进而带动所述第一千斤顶、所述第二千斤顶和所述侧模远离所述移动平台，此时完成脱模操作，在脱模完成后，通过所述移动平台带动预制梁前进，进而带动预制梁移动至存放区，在将预制梁取下并放置在存放区后，使所述移动平台倒车回到浇筑区，进行下一次的预制梁的浇筑，从而实现方便对所述侧模进行拆除，并方便对预制梁进行运输的目的。The utility model discloses a ladder beam hydraulically driven movable precast beam pedestal. When in use, the output ends of the first jack and the second jack are extended, thereby driving the side mold to rotate, so that the side mold is in a vertical state. At this time, the sliding seat is driven to move by the movable member, thereby driving the first jack, the second jack and the side mold to move, so that the two side molds can be combined with the bottom mold, and finally the end mold is installed to cast the precast beam. After the concrete is solidified, the end mold is removed, and then the output ends of the first jack and the second jack are contracted, thereby driving the first jack, the second jack and the side mold to move. The side mold is driven to rotate so that the side mold is separated from the precast beam, and finally the sliding seat is driven away from the mobile platform by the mobile component, thereby driving the first jack, the second jack and the side mold away from the mobile platform. At this time, the demoulding operation is completed. After the demoulding is completed, the precast beam is driven forward by the mobile platform, and then the precast beam is driven to the storage area. After the precast beam is removed and placed in the storage area, the mobile platform is reversed back to the casting area to cast the next precast beam, thereby facilitating the removal of the side mold and facilitating the transportation of the precast beam.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
图1是本实用新型第一实施例的梯梁液压驱动移动预制梁台座的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a ladder beam hydraulically driven movable precast beam pedestal in the first embodiment of the utility model.
图2是本实用新型第一实施例的图1的A处放大图。FIG. 2 is an enlarged view of point A in FIG. 1 according to the first embodiment of the present invention.
图3是本实用新型第二实施例的滑轮的安装结构示意图。FIG. 3 is a schematic diagram of the installation structure of the pulley of the second embodiment of the utility model.
图中：101-地面、102-移动平台、103-脱模组件、104-底座、105-滑动座、106-第一千斤顶、107-第二千斤顶、108-侧模、109-移动构件、110-外模、111-内模、112-第一连接架、113-第二连接架、114-液压缸、115-连接座、116-底模、201-座体、202-连接臂、203-滑轮。In the figure: 101-ground, 102-movable platform, 103-demolding assembly, 104-base, 105-sliding seat, 106-first jack, 107-second jack, 108-side mold, 109-movable member, 110-outer mold, 111-inner mold, 112-first connecting frame, 113-second connecting frame, 114-hydraulic cylinder, 115-connecting seat, 116-bottom mold, 201-seat body, 202-connecting arm, 203-pulley.
具体实施方式DETAILED DESCRIPTION
下面详细描述本实用新型的实施例，所述实施例的示例在附图中示出，下面通过参考附图描述的实施例是示例性的，旨在用于解释本实用新型，而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
第一实施例：First embodiment:
请参阅图1和图2，其中图1是梯梁液压驱动移动预制梁台座的整体结构示意图，图2是图1的A处放大图。Please refer to Figures 1 and 2, wherein Figure 1 is a schematic diagram of the overall structure of the ladder beam hydraulically driven movable precast beam pedestal, and Figure 2 is an enlarged view of point A in Figure 1.
本实用新型提供一种梯梁液压驱动移动预制梁台座，包括移动平台102、底模116和脱模组件103，所述脱模组件103包括底座104、滑动座105、第一千斤顶106、第二千斤顶107、侧模108和移动构件109，所述侧模108包括外模110、内模111、第一连接架112和第二连接架113，所述移动构件109包括液压缸114和连接座115，通过所述第一千斤顶106和所述第二千斤顶107的收缩驱动所述侧模108转动，使所述侧模108与成型的预制梁脱离，然后通过所述移动构件109驱动所述滑动座105移动，使所述滑动座105带动所述第一千斤顶106、所述第二千斤顶107和所述侧模108远离预制梁，从而完成脱模，同时通过移动平台102带动预制梁移动至存放区，在将预制梁放置在存放区后，使所述移动平台102倒车，方便进行下一次预制梁的浇注，可以理解的是，前述方案可以用在对预制梁进行浇注时，还可以用于解决运输成型后的预制梁时。The utility model provides a ladder beam hydraulically driven mobile prefabricated beam pedestal, comprising a mobile platform 102, a bottom mold 116 and a demoulding assembly 103, wherein the demoulding assembly 103 comprises a base 104, a sliding seat 105, a first jack 106, a second jack 107, a side mold 108 and a moving member 109, wherein the side mold 108 comprises an outer mold 110, an inner mold 111, a first connecting frame 112 and a second connecting frame 113, and the moving member 109 comprises a hydraulic cylinder 114 and a connecting seat 115, wherein the side mold 108 is driven to rotate by contraction of the first jack 106 and the second jack 107 , so that the side mold 108 is separated from the formed precast beam, and then the sliding seat 105 is driven to move by the moving member 109, so that the sliding seat 105 drives the first jack 106, the second jack 107 and the side mold 108 to move away from the precast beam, thereby completing the demoulding, and at the same time, the precast beam is driven to move to the storage area by the mobile platform 102. After the precast beam is placed in the storage area, the mobile platform 102 is reversed to facilitate the pouring of the next precast beam. It can be understood that the above scheme can be used when pouring precast beams, and can also be used to solve the problem of transporting precast beams after forming.
针对本具体实施方式，所述底模116安装在所述移动平台102上，所述移动平台102底部设置有移动轮和液压马达，移动轮下方的地面101上安装有导轨，导轨用于对移动轮的移动进行导向，通过液压马达驱动移动轮转动，进而使移动轮带动所述移动平台102在导轨上进行移动，从而实现使所述移动平台102能够带动其上的预制梁移动的目的，所述移动平台102的工作原理为现有技术，在此不做过多赘述。For this specific embodiment, the base mold 116 is installed on the mobile platform 102. Moving wheels and a hydraulic motor are provided at the bottom of the mobile platform 102. A guide rail is installed on the ground 101 below the moving wheel. The guide rail is used to guide the movement of the moving wheel. The moving wheel is driven to rotate by the hydraulic motor, and then the moving wheel drives the mobile platform 102 to move on the guide rail, thereby achieving the purpose of enabling the mobile platform 102 to drive the precast beams thereon to move. The working principle of the mobile platform 102 is the existing technology and will not be elaborated on here.
其中，所述底座104安装在地面101上，所述移动构件109设置在所述底座104上，所述滑动座105通过所述移动构件109与所述底座104连接，所述第一千斤顶106与所述滑动座105转动连接，并位于所述滑动座105的一侧，所述第二千斤顶107与所述滑动座105转动连接，并位于所述滑动座105靠近所述第一千斤顶106的一侧，所述侧模108与所述滑动座105转动连接，并与所述第一千斤顶106的输出端转动连接，且与所述第二千斤顶107的输出端转动连接，所述脱模组件103设置有两个，并分别位于所述移动平台102的左右两侧，通过两个所述侧模108、所述底模116和端模(图中未示出)组成一个浇注空间，用于进行预制梁的浇注，通过所述第一千斤顶106对所述侧模108的下方进行支撑，通过所述第二千斤顶107对所述侧模108的上方进行支撑，从而提升所述侧模108在浇注预制梁时的稳定程度，使用时，使所述第一千斤顶106和所述第二千斤顶107的输出端伸长，进而驱动所述侧模108转动，使所述侧模108处于竖直状态，这时通过所述驱动构件驱动所述滑动座105移动，进而带动所述第一千斤顶106、所述第二千斤顶107和所述侧模108移动，使两个所述侧模108能够与所述底模116进行组合，最后安装端模即可进行预制梁的浇注，待混凝土凝固完成后，拆除端模，然后使所述第一千斤顶106和所述第二千斤顶107的输出端收缩，进而带动所述侧模108转动，使所述侧模108脱离预制梁，最后通过所述移动构件109驱动所述滑动座105远离所述移动平台102，进而带动所述第一千斤顶106、所述第二千斤顶107和所述侧模108远离所述移动平台102，从而完成脱模操作，在脱模完成后，通过所述移动平台102带动预制梁前进，进而带动预制梁移动至存放区，在将预制梁取下并放置在存放区后，使所述移动平台102倒车回到浇筑区，进行下一次的预制梁的浇筑，从而实现方便对所述侧模108进行拆除，并方便对预制梁进行运输的目的。The base 104 is installed on the ground 101, the moving member 109 is arranged on the base 104, the sliding seat 105 is connected to the base 104 through the moving member 109, the first jack 106 is rotatably connected to the sliding seat 105 and is located on one side of the sliding seat 105, the second jack 107 is rotatably connected to the sliding seat 105 and is located on a side of the sliding seat 105 close to the first jack 106, the side mold 108 is rotatably connected to the sliding seat 105, and is rotatably connected to the output end of the first jack 106, and is connected to the second jack 107. The output ends of the two jacks 107 are rotatably connected. The demoulding assembly 103 is provided with two, and is respectively located on the left and right sides of the mobile platform 102. The two side molds 108, the bottom mold 116 and the end mold (not shown in the figure) form a casting space for casting the precast beam. The first jack 106 supports the bottom of the side mold 108, and the second jack 107 supports the top of the side mold 108, thereby improving the stability of the side mold 108 when casting the precast beam. When in use, the outputs of the first jack 106 and the second jack 107 are The first end of the precast beam is extended, and the side form 108 is driven to rotate, so that the side form 108 is in a vertical state. At this time, the sliding seat 105 is driven to move by the driving member, and the first jack 106, the second jack 107 and the side form 108 are driven to move, so that the two side forms 108 can be combined with the bottom form 116. Finally, the end form is installed to cast the precast beam. After the concrete is solidified, the end form is removed, and then the output ends of the first jack 106 and the second jack 107 are contracted, thereby driving the side form 108 to rotate, so that the side form 108 is separated from the precast beam. Then, the sliding seat 105 is driven away from the mobile platform 102 by the mobile component 109, thereby driving the first jack 106, the second jack 107 and the side mold 108 away from the mobile platform 102, thereby completing the demoulding operation. After the demoulding is completed, the precast beam is driven forward by the mobile platform 102, and then the precast beam is driven to the storage area. After the precast beam is removed and placed in the storage area, the mobile platform 102 is reversed back to the casting area to cast the next precast beam, thereby facilitating the removal of the side mold 108 and facilitating the transportation of the precast beam.
其次，所述第一连接架112设置在所述第一千斤顶106上，并与所述第一千斤顶106的输出端转动连接；所述第二连接架113设置在所述第二千斤顶107上，并与所述第二千斤顶107的输出端转动连接；所述外模110与所述第一连接架112转动连接，并与所述第二连接架113转动连接，且设置在所述第一连接架112上；所述内模111与所述外模110固定连接，并位于所述外模110远离所述第一连接架112的一侧，所述内模111用于预制梁的浇注，所述外模110用于与所述第一千斤顶106和所述第二千斤顶107进行连接，通过所述第一连接架112和所述第二连接架113，使所述第一千斤顶106和所述第二千斤顶107与所述外模110之间的角度能够调节，从而使所述第一千斤顶106和所述第二千斤顶107的伸长或缩短能够驱动所述外模110进行转动。Secondly, the first connecting frame 112 is arranged on the first jack 106 and is rotatably connected to the output end of the first jack 106; the second connecting frame 113 is arranged on the second jack 107 and is rotatably connected to the output end of the second jack 107; the outer mold 110 is rotatably connected to the first connecting frame 112 and the second connecting frame 113, and is arranged on the first connecting frame 112; the inner mold 111 is fixedly connected to the outer mold 110 and is located on the side of the outer mold 110 away from the first connecting frame 112, the inner mold 111 is used for casting precast beams, and the outer mold 110 is used to connect with the first jack 106 and the second jack 107, and the angle between the first jack 106 and the second jack 107 and the outer mold 110 can be adjusted through the first connecting frame 112 and the second connecting frame 113, so that the extension or shortening of the first jack 106 and the second jack 107 can drive the outer mold 110 to rotate.
同时，所述液压缸114与所述底座104连接，并位于所述底座104内部；所述连接座115与所述底座104滑动连接，并与所述液压缸114的输出端连接，且与所述滑动座105固定连接，通过所述液压缸114的伸缩带动所述连接座115移动，从而带动所述滑动座105移动，实现驱动所述滑动座105在所述底座104上进行移动的目的。At the same time, the hydraulic cylinder 114 is connected to the base 104 and is located inside the base 104; the connecting seat 115 is slidably connected to the base 104, connected to the output end of the hydraulic cylinder 114, and fixedly connected to the sliding seat 105. The hydraulic cylinder 114 is extended and retracted to drive the connecting seat 115 to move, thereby driving the sliding seat 105 to move, thereby achieving the purpose of driving the sliding seat 105 to move on the base 104.
使用本实施例的梯梁液压驱动移动预制梁台座时，当预制梁浇注完成后，启动所述第一千斤顶106和所述第二千斤顶107，使所述第一千斤顶106和所述第二千斤顶107的输出端收缩，进而带动所述侧模108转动，使所述侧模108与预制梁分离，然后启动所述液压缸114带动所述连接座115远离所述移动平台102，进而带动所述滑动座105和所述侧模108远离所述移动平台102，从而完成脱模操作，最后通过所述移动平台102带动其上的预制梁移动至存放区，在将预制梁卸在存放区后，使所述移动平台102倒车复位，实现方便进行下一次预制梁的浇注的目的。When the ladder beam hydraulic drive of the present embodiment is used to move the precast beam pedestal, after the pouring of the precast beam is completed, the first jack 106 and the second jack 107 are started to shrink the output ends of the first jack 106 and the second jack 107, thereby driving the side mold 108 to rotate, so that the side mold 108 is separated from the precast beam, and then the hydraulic cylinder 114 is started to drive the connecting seat 115 away from the mobile platform 102, thereby driving the sliding seat 105 and the side mold 108 away from the mobile platform 102, thereby completing the demoulding operation, and finally the mobile platform 102 drives the precast beam thereon to move to the storage area. After the precast beam is unloaded in the storage area, the mobile platform 102 is reversed and reset to facilitate the pouring of the next precast beam.
第二实施例：Second embodiment:
在第一实施例的基础上，请参阅图3，图3是第二实施例的滑轮的安装结构示意图，本实施例的所述滑动座105包括座体201、连接臂202和滑轮203。Based on the first embodiment, please refer to FIG. 3 , which is a schematic diagram of the installation structure of the pulley of the second embodiment. The sliding seat 105 of this embodiment includes a seat body 201 , a connecting arm 202 and a pulley 203 .
针对本具体实施方式，所述座体201与所述连接座115固定连接，并位于所述连接座115的一侧；所述连接臂202与所述座体201固定连接，并与所述外模110转动连接，且位于所述座体201的一侧。According to this specific embodiment, the seat body 201 is fixedly connected to the connecting seat 115 and is located on one side of the connecting seat 115 ; the connecting arm 202 is fixedly connected to the seat body 201 , and is rotatably connected to the outer mold 110 , and is located on one side of the seat body 201 .
其中，所述滑轮203与所述座体201转动连接，并与所述底座104抵接，且位于所述座体201靠近所述底座104的一侧。The pulley 203 is rotatably connected to the seat body 201 , abuts against the base 104 , and is located on a side of the seat body 201 close to the base 104 .
通过所述连接臂202，使所述外模110能够在所述滑动座105上发生转动；一个所述座体201上设置有多个所述滑轮203，多个所述滑轮203均匀分布在所述座体201的两侧，通过所述滑轮203减小所述座体201与所述底座104之间的摩擦，进而提升所述座体201移动时的流畅度。The outer mold 110 can rotate on the sliding seat 105 through the connecting arm 202; a plurality of pulleys 203 are arranged on the seat body 201, and the plurality of pulleys 203 are evenly distributed on both sides of the seat body 201. The pulleys 203 reduce the friction between the seat body 201 and the base 104, thereby improving the smoothness of the movement of the seat body 201.
以上所揭露的仅为本申请一种或多种较佳实施例而已，不能以此来限定本申请之权利范围，本领域普通技术人员可以理解实现上述实施例的全部或部分流程，并依本申请权利要求所作的等同变化，仍属于本申请所涵盖的范围。What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
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