CN221677448U - Cardboard cutting device - Google Patents
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- CN221677448U CN221677448U CN202323465914.9U CN202323465914U CN221677448U CN 221677448 U CN221677448 U CN 221677448U CN 202323465914 U CN202323465914 U CN 202323465914U CN 221677448 U CN221677448 U CN 221677448U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 197
- 239000011111 cardboard Substances 0.000 title claims description 116
- 238000003825 pressing Methods 0.000 claims abstract description 63
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 239000011087 paperboard Substances 0.000 claims abstract description 15
- 239000000123 paper Substances 0.000 claims description 73
- 239000000463 material Substances 0.000 claims description 71
- 230000009471 action Effects 0.000 abstract description 15
- 230000006835 compression Effects 0.000 description 9
- 238000007906 compression Methods 0.000 description 9
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- 238000004806 packaging method and process Methods 0.000 description 5
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- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及纸板加工领域,特别是涉及一种厚纸板裁切装置。The utility model relates to the field of cardboard processing, in particular to a thick cardboard cutting device.
背景技术Background Art
包装盒通常由纸板加工而成,包装盒在空间中起到分隔的作用,纸盒具备保护、装潢等功能,应用广泛,主要用于运输包装、销售包装等。Packaging boxes are usually made of cardboard. Packaging boxes play a role of partition in space. Paper boxes have functions such as protection and decoration. They are widely used, mainly for transportation packaging, sales packaging, etc.
包装盒的制作主要包括刀模制作、糊盒成型等,其中刀模制作主要是对纸板进行切割、开槽等加工,相关技术中,纸板的切割工作是通过工人使用半自动的裁切刀台进行的,开启裁切刀台之后,通过人工的方式将纸板送入裁切刀台进行裁切,人手操作存在明显的安全隐患,在对厚纸板进行裁切加工时,由于厚纸板的阻力较大,这些阻力通过厚纸板作用到人手,会影响人手操作的稳定性,导致裁切加工的品质低。The production of packaging boxes mainly includes die cutting, box pasting and forming, among which die cutting mainly involves cutting and slotting cardboard. In related technologies, cardboard cutting is performed by workers using a semi-automatic cutting table. After the cutting table is turned on, the cardboard is manually fed into the cutting table for cutting. Manual operation has obvious safety hazards. When cutting thick cardboard, due to the large resistance of the thick cardboard, these resistances act on the hands through the thick cardboard, which will affect the stability of manual operation and result in low quality of cutting.
实用新型内容Utility Model Content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型提出一种厚纸板裁切装置,通过全机械驱动的方式对厚纸板进行裁切加工,加工效率高,安全性能好,加工品质好。The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a thick cardboard cutting device, which cuts the thick cardboard in a fully mechanically driven manner, has high processing efficiency, good safety performance and good processing quality.
根据本实用新型实施例的一种厚纸板裁切装置,包括承载传送组件、切割组件和压紧传送组件;承载传送组件用于承载并传送厚纸板,承载传送组件的传送路径上依次设有第一工位、第二工位和第三工位,承载传送组件上设有沿传送路径延伸的让位刀槽;切割组件设于第二工位上,切割组件包括平移驱动机构、第一升降驱动机构、刀座、第一裁切刀和第二裁切刀,第一裁切刀和第二裁切刀均连接于刀座的同一平面位置,第一裁切刀和第二裁切刀均与让位刀槽匹配,第一裁切刀的第一刀口朝向承载传送组件的前进方向,第二裁切刀的第二刀口朝向承载传送组件的后退方向,第一裁切刀和第二裁切刀用于沿传送路径对厚纸板进行裁切,刀座连接于第一升降驱动机构,第一升降驱动机构用于驱动刀座实现升降运动,第一升降驱动机构连接于平移驱动机构,平移驱动机构用于驱动连接于第一升降驱动机构的刀座沿传送路径的方向实现平移运动;压紧传送组件设有至少两组,第一工位和第三工位上均设有压紧传送组件,压紧传送组件用于配合承载传送组件夹紧厚纸板向前传送。According to an embodiment of the utility model, a cardboard cutting device comprises a carrying and conveying assembly, a cutting assembly and a pressing and conveying assembly; the carrying and conveying assembly is used to carry and convey the cardboard, a first station, a second station and a third station are sequentially arranged on the conveying path of the carrying and conveying assembly, and a knife groove extending along the conveying path is arranged on the carrying and conveying assembly; the cutting assembly is arranged on the second station, and the cutting assembly comprises a translation drive mechanism, a first lifting drive mechanism, a knife seat, a first cutting knife and a second cutting knife, the first cutting knife and the second cutting knife are both connected to the same plane position of the knife seat, the first cutting knife and the second cutting knife are both matched with the knife groove, and the first cutting edge of the first cutting knife Towards the forward direction of the carrying and conveying component, the second blade of the second cutting knife faces the backward direction of the carrying and conveying component, the first cutting knife and the second cutting knife are used to cut the thick cardboard along the conveying path, the knife holder is connected to the first lifting drive mechanism, the first lifting drive mechanism is used to drive the knife holder to achieve lifting movement, the first lifting drive mechanism is connected to the translation drive mechanism, the translation drive mechanism is used to drive the knife holder connected to the first lifting drive mechanism to achieve translation movement along the direction of the conveying path; at least two groups of clamping and conveying components are provided, and the first station and the third station are both provided with clamping and conveying components, which are used to cooperate with the carrying and conveying components to clamp the thick cardboard and convey it forward.
在本实施例中,承载传送组件包括并排设置的第一传送带和第二传送带,让位刀槽形成于第一传送带和第二传送带之间。In this embodiment, the load-bearing conveyor assembly includes a first conveyor belt and a second conveyor belt arranged side by side, and a clearance groove is formed between the first conveyor belt and the second conveyor belt.
在本实施例中,切割组件还包括随动轮,随动轮转动连接于刀座,随动轮的底部位于刀座的底部上方,第一裁切刀的底部和第二裁切刀的底部均位于随动轮的底部下方。In this embodiment, the cutting assembly also includes a follower wheel, which is rotatably connected to the knife seat, the bottom of the follower wheel is located above the bottom of the knife seat, and the bottom of the first cutting knife and the bottom of the second cutting knife are both located below the bottom of the follower wheel.
在本实施例中,切割组件还包括第一支撑板、第一弹簧、绷纸架和绷纸轮,第一支撑板连接于刀座的一侧,绷纸轮转动连接于绷纸架,绷纸轮位于刀座靠近第三工位的一侧,第一弹簧的两端分别连接第一支撑板和绷纸架,以使绷纸轮的底部所在平面位于第一裁切刀的底部下方。In this embodiment, the cutting assembly also includes a first support plate, a first spring, a paper stretcher and a paper stretcher wheel. The first support plate is connected to one side of the knife seat, the paper stretcher wheel is rotatably connected to the paper stretcher frame, and the paper stretcher wheel is located on the side of the knife seat close to the third workstation. The two ends of the first spring are respectively connected to the first support plate and the paper stretcher frame, so that the plane where the bottom of the paper stretcher wheel is located is located below the bottom of the first cutting knife.
在本实施例中,切割组件还包括第一导柱和第一限位板,绷纸架设有第一导孔,第一导柱穿设于第一导孔,第一导柱的一端连接第一支撑板,第一导柱远离第一支撑板的一端连接第一限位板,第一限位板位于第一导孔的下方,第一弹簧套设于第一导柱外。In this embodiment, the cutting assembly also includes a first guide column and a first limiting plate. The paper stretcher is provided with a first guide hole. The first guide column is passed through the first guide hole. One end of the first guide column is connected to the first support plate. The end of the first guide column away from the first support plate is connected to the first limiting plate. The first limiting plate is located below the first guide hole, and the first spring is sleeved outside the first guide column.
在本实施例中,压紧传送组件包括第二升降机构、第二支撑板、第二弹簧、压纸架、压纸辊和压纸驱动电机,第二支撑板连接于第二升降机构,第二升降机构用于驱动第二支撑板实现升降运动,第二弹簧的两端分别连接第二支撑板和压纸架,压纸辊转动连接于压纸架,压纸驱动电机连接压纸辊,压纸驱动电机用于驱动压纸辊转动。In this embodiment, the compression and transmission assembly includes a second lifting mechanism, a second support plate, a second spring, a paper pressing frame, a paper pressing roller and a paper pressing drive motor. The second support plate is connected to the second lifting mechanism, and the second lifting mechanism is used to drive the second support plate to achieve lifting movement. The two ends of the second spring are respectively connected to the second support plate and the paper pressing frame, the paper pressing roller is rotatably connected to the paper pressing frame, the paper pressing drive motor is connected to the paper pressing roller, and the paper pressing drive motor is used to drive the paper pressing roller to rotate.
在本实施例中,压紧传送组件还包括第二导柱和第二限位板,压纸架设有第二导孔,第二导柱穿设于第二导孔,第二导柱的一端连接第二支撑板,第二导柱远离第二支撑板的一端连接第二限位板,第二限位板位于第二导孔的下方,第二弹簧套设于第二导柱外。In this embodiment, the compression and transmission assembly also includes a second guide post and a second limiting plate. The paper pressing frame is provided with a second guide hole. The second guide post is passed through the second guide hole. One end of the second guide post is connected to the second support plate. The end of the second guide post away from the second support plate is connected to the second limiting plate. The second limiting plate is located below the second guide hole, and the second spring is sleeved outside the second guide post.
在本实施例中,压纸辊的表面设有防滑层。In this embodiment, an anti-skid layer is provided on the surface of the paper pressing roller.
本实用新型实施例至少具有如下有益效果:The embodiments of the present invention have at least the following beneficial effects:
通过设置刀口相背对的第一裁切刀和第二裁切刀,第一升降机构驱动第一裁切刀划入厚纸板的表面,平移驱动机构带动刀座前进,第一裁切刀的第一刀口朝向承载传送组件的前进方向运动,进而对厚纸板的表面裁切得到预切槽,调节第一升降机构令第二裁切刀贯穿厚纸板到达让位刀槽,再通过压紧传送组件和承载传送组件驱动厚纸板前进,第二裁切刀相对于厚纸板向承载传送组件的后退方向运动,沿预切槽裁切对厚纸板进行贯穿式的裁切,通过设置第一裁切刀和第二裁切刀来回循环的方式对厚纸板进行分步式的贯穿裁切,能够有效减少裁切过程中厚纸板对裁切动作造成的阻力,能够有效提高裁切动作的稳定性,能够有效减少厚纸板因裁切而形成毛刺的几率,厚纸板因裁切形成的边缘整齐平整,能够有效提高裁切的品质,此外,整个裁切动作通过承载传送组件对厚纸板进行传送,能够有效避免人手因传送厚纸板而发生安全事故,安全性能高,完成第一裁切刀对厚纸板完成预切槽的裁切后,对厚纸板的贯穿式裁切动作与送出动作同步进行,能够有效缩短加工时间,裁切加工的效率高。By setting a first cutting knife and a second cutting knife with blades facing each other, the first lifting mechanism drives the first cutting knife to cut into the surface of the thick cardboard, the translation driving mechanism drives the knife holder to move forward, and the first blade of the first cutting knife moves toward the forward direction of the carrying and conveying component, thereby cutting the surface of the thick cardboard to obtain a pre-cut groove, adjusting the first lifting mechanism to allow the second cutting knife to penetrate the thick cardboard to reach the yielding knife groove, and then driving the thick cardboard forward by pressing the conveying component and the carrying and conveying component, the second cutting knife moves relative to the thick cardboard in the backward direction of the carrying and conveying component, and cuts the thick cardboard along the pre-cut groove to perform a through-cutting. The cardboard is cut through in steps, which can effectively reduce the resistance of the thick cardboard to the cutting action during the cutting process, effectively improve the stability of the cutting action, and effectively reduce the probability of burrs formed on the thick cardboard due to cutting. The edges of the thick cardboard formed by cutting are neat and flat, which can effectively improve the cutting quality. In addition, the entire cutting action transmits the thick cardboard through the carrying and conveying component, which can effectively avoid safety accidents caused by the transmission of the thick cardboard by human hands, and has high safety performance. After the first cutting knife completes the cutting of the pre-cut groove on the thick cardboard, the through-cutting action of the thick cardboard is carried out simultaneously with the feeding action, which can effectively shorten the processing time and has high cutting efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1为本实用新型实施例的厚纸板裁切装置的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a cardboard cutting device according to an embodiment of the utility model;
图2为本实用新型实施例的厚纸板裁切装置中切割组件的结构示意图;FIG2 is a schematic structural diagram of a cutting assembly in a cardboard cutting device according to an embodiment of the present invention;
图3为本实用新型实施例的厚纸板裁切装置中压紧传送组件的结构示意图;FIG3 is a schematic structural diagram of a compacting and conveying assembly in a cardboard cutting device according to an embodiment of the present invention;
图4为本实用新型实施例的厚纸板裁切装置的一工作状态示意图;FIG4 is a schematic diagram of a working state of the cardboard cutting device according to an embodiment of the utility model;
图5为本实用新型实施例的厚纸板裁切装置的另一工作状态示意图;FIG5 is a schematic diagram of another working state of the cardboard cutting device according to an embodiment of the utility model;
图6为本实用新型实施例的厚纸板裁切装置的又一工作状态示意图;FIG6 is a schematic diagram of another working state of the cardboard cutting device according to an embodiment of the utility model;
图7为本实用新型实施例的厚纸板裁切装置的又一工作状态示意图。FIG. 7 is a schematic diagram of another working state of the cardboard cutting device according to an embodiment of the present utility model.
附图标记:Reference numerals:
承载传送组件100、让位刀槽101、第一传送带110、第二传送带120;The carrier conveyor assembly 100, the yielding knife groove 101, the first conveyor belt 110, and the second conveyor belt 120;
切割组件200、平移驱动机构210、第一升降驱动机构220、刀座230、第一裁切刀240、第二裁切刀250、随动辊260、第一支撑板270、第一弹簧271、第一导柱272、第一限位板273、绷纸架280、第一导孔281、绷纸辊290;Cutting assembly 200, translation drive mechanism 210, first lifting drive mechanism 220, knife seat 230, first cutting knife 240, second cutting knife 250, follower roller 260, first support plate 270, first spring 271, first guide column 272, first limit plate 273, paper stretching frame 280, first guide hole 281, paper stretching roller 290;
压紧传送组件300、第二升降驱动机构310、第二支撑板320、第二弹簧330、压纸架340、第二导孔341、压纸辊350、防滑层351、压纸驱动电机360、第二导柱370、第二限位板380;The pressing and conveying assembly 300, the second lifting and lowering driving mechanism 310, the second supporting plate 320, the second spring 330, the paper pressing frame 340, the second guide hole 341, the paper pressing roller 350, the anti-slip layer 351, the paper pressing driving motor 360, the second guide column 370, and the second limiting plate 380;
厚纸板材料400。Thick cardboard material 400.
具体实施方式DETAILED DESCRIPTION
下面详细描述本实用新型的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、左、右、前、后等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, left, right, front, back, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
在本实用新型的描述中,如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the utility model, if there is a description of first and second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
相关技术中,纸板的切割工作是通过工人使用半自动的裁切刀台进行的,开启裁切刀台之后,通过人工的方式将纸板送入裁切刀台进行裁切,人手操作存在明显的安全隐患,在对厚纸板进行裁切加工时,由于厚纸板的阻力较大,这些阻力通过厚纸板作用到人手,会影响人手操作的稳定性,导致裁切加工的品质低。In the related art, the cardboard cutting work is performed by workers using a semi-automatic cutting table. After the cutting table is turned on, the cardboard is manually fed into the cutting table for cutting. Manual operation has obvious safety hazards. When cutting thick cardboard, due to the large resistance of the thick cardboard, this resistance acts on the hands through the thick cardboard, which will affect the stability of the manual operation and result in low quality of the cutting process.
以下参照附图1至附图7,描述本实用新型实施例的厚纸板裁切装置,通过全机械驱动的方式对厚纸板进行裁切加工,加工效率高,安全性能好,加工品质好。The following describes the cardboard cutting device of the embodiment of the utility model with reference to Figures 1 to 7. The cardboard is cut by a fully mechanical drive, and has high processing efficiency, good safety performance and good processing quality.
为更清晰表现出本实用新型实施例的厚纸板裁切装置的工作原理,图1对基础支架进行了隐藏,图1中所示各组件的结构都是以基础支架为支撑框架进行设置的。In order to more clearly show the working principle of the cardboard cutting device of the embodiment of the utility model, FIG. 1 hides the basic bracket, and the structures of the components shown in FIG. 1 are arranged with the basic bracket as the supporting frame.
参照图1至图7,本实施例的一种厚纸板裁切装置,包括承载传送组件100、切割组件200和压紧传送组件300;1 to 7 , a cardboard cutting device according to the present embodiment includes a carrying and conveying assembly 100 , a cutting assembly 200 , and a pressing and conveying assembly 300 ;
承载传送组件100,用于承载并传送厚纸板材料400,承载传送组件100的传送路径上依次设有第一工位、第二工位和第三工位,厚纸板材料400放在承载传送组件100的传送面进行传送时,厚纸板材料400依次到达第一工位、第二工位和第三工位,承载传送组件100上设有沿传送路径延伸的让位刀槽101;The carrying and conveying assembly 100 is used to carry and convey the thick cardboard material 400. The conveying path of the carrying and conveying assembly 100 is provided with a first station, a second station and a third station in sequence. When the thick cardboard material 400 is placed on the conveying surface of the carrying and conveying assembly 100 for conveying, the thick cardboard material 400 arrives at the first station, the second station and the third station in sequence. The carrying and conveying assembly 100 is provided with a yielding knife groove 101 extending along the conveying path;
切割组件200,设于第二工位上,切割组件200包括平移驱动机构210、第一升降驱动机构220、刀座230、第一裁切刀240和第二裁切刀250,第一裁切刀240和第二裁切刀250均连接于刀座230的同一平面位置,第一裁切刀240和第二裁切刀250均与让位刀槽101匹配,第一裁切刀240和第二裁切刀250均可伸入让位刀槽101,第一裁切刀240和第二裁切刀250所在平面与让位刀槽101的中心面共面,第一裁切刀240的第一刀口朝向承载传送组件100的前进方向,即第一裁切刀240的第一刀口朝向承载传送组件100的出口,第二裁切刀250的第二刀口朝向承载传送组件100的后退方向,即第二裁切刀250的第二刀口朝向承载传送组件100的入口,第一裁切刀240的第一刀口和第二裁切刀250的第二刀口相背设置,第一裁切刀240和第二裁切刀250用于沿传送路径分别从相背对的两个方向对厚纸板材料400进行裁切,刀座230连接于第一升降驱动机构220,第一升降驱动机构220用于驱动刀座230实现升降运动,第一升降驱动机构220连接于平移驱动机构210,平移驱动机构210用于驱动连接于第一升降驱动机构220的刀座230沿传送路径的方向实现平移运动;The cutting assembly 200 is arranged on the second workstation. The cutting assembly 200 includes a translation drive mechanism 210, a first lifting drive mechanism 220, a knife seat 230, a first cutting knife 240 and a second cutting knife 250. The first cutting knife 240 and the second cutting knife 250 are both connected to the same plane position of the knife seat 230. The first cutting knife 240 and the second cutting knife 250 are both matched with the yielding knife groove 101. The first cutting knife 240 and the second cutting knife 250 can both extend into the yielding knife groove 101. The plane where the first cutting knife 240 and the second cutting knife 250 are located is coplanar with the center plane of the yielding knife groove 101. The first cutting edge of the first cutting knife 240 faces the forward direction of the load-carrying and conveying assembly 100, that is, the first cutting edge of the first cutting knife 240 faces the exit of the load-carrying and conveying assembly 100. The second cutting edge of the second cutting knife 250 faces the backward direction of the carrying conveying assembly 100, that is, the second cutting edge of the second cutting knife 250 faces the entrance of the carrying conveying assembly 100, the first cutting edge of the first cutting knife 240 and the second cutting edge of the second cutting knife 250 are arranged opposite to each other, the first cutting knife 240 and the second cutting knife 250 are used to cut the cardboard material 400 from two opposite directions along the conveying path, the knife holder 230 is connected to the first lifting drive mechanism 220, the first lifting drive mechanism 220 is used to drive the knife holder 230 to realize lifting movement, the first lifting drive mechanism 220 is connected to the translation drive mechanism 210, the translation drive mechanism 210 is used to drive the knife holder 230 connected to the first lifting drive mechanism 220 to realize translation movement along the direction of the conveying path;
压紧传送组件300,设有至少两组,第一工位和第三工位上均设有压紧传送组件300,压紧传送组件300用于配合承载传送组件100夹紧厚纸板材料400沿传送路径向前传送,即厚纸板材料400放置在承载传送组件100上时,压紧传送组件300从上方将厚纸板材料400压紧在承载传送组件100上,能够对厚纸板材料400定位于承载传送组件100和压紧传送组件300之间,承载传送组件100和压紧传送组件300同步工作能够夹紧厚纸板材料400向前传送。The compression and conveying assembly 300 is provided with at least two groups. The first station and the third station are both provided with the compression and conveying assembly 300. The compression and conveying assembly 300 is used to cooperate with the load-bearing conveying assembly 100 to clamp the thick cardboard material 400 and convey it forward along the conveying path. That is, when the thick cardboard material 400 is placed on the load-bearing conveying assembly 100, the compression and conveying assembly 300 presses the thick cardboard material 400 on the load-bearing conveying assembly 100 from above, and can position the thick cardboard material 400 between the load-bearing conveying assembly 100 and the compression and conveying assembly 300. The load-bearing conveying assembly 100 and the compression and conveying assembly 300 work synchronously and can clamp the thick cardboard material 400 and convey it forward.
本实用新型实施例的一种厚纸板裁切装置的工作过程是:厚纸板材料400通过人工或其他机械机构传送到承载传送组件100上的入口后,承载传送组件100将厚纸板材料400沿传送路径向前传送至到达第一工位、第二工位和第三工位,此时,厚纸板材料400的相对两边缘分别位于第一工位和第三,厚纸板材料400的中心区域均位于第二工位;参考图4所示,两组压紧传送组件300同步压下将厚纸板材料400夹紧在承载传送组件100上,厚纸板材料400的相对两边缘被夹紧定位,第一升降驱动机构220驱动刀座230下降,第一裁切刀240和第二裁切刀250跟随刀座230下降并插入厚纸板材料400的上表面;参考图5所示,平移驱动机构210驱动第一升降驱动机构220和刀座230向承载传送组件100的前进方向运动,第一裁切刀240和第二裁切刀250向承载传送组件100的出口运动,第一裁切刀240的第一刀口从对厚纸板材料400的表面划过并裁切形成预切槽;参考图6所示,第一升降驱动机构220驱动刀座230再次下降,第一裁切刀240和第二裁切刀250同步跟随刀座230下降并贯穿厚纸板材料400,直至第一裁切刀240和第二裁切刀250插入让位刀槽101,承载传送组件100和压紧传送组件300同步运作,将厚纸板材料400沿传送路径向前传送,厚纸板材料400相对于第二裁切刀250向承载传送组件100的出口运动,即第二裁切刀250相对于厚纸板材料400向承载传送组件100的入口运动,第二裁切刀250的第二刀口沿预切槽对厚纸板材料400进行贯穿式的裁切;参考图7所示,第一升降驱动机构220驱动刀座230上升至最高位置以使第一裁切刀240和第二裁切刀250完全离开厚纸板材料400,两组压紧传送组件300均松开厚纸板材料400,承载传送组件100将完成裁切的厚纸板材料400向出口传送至外部的下一个工位,平移驱动机构210驱动第一升降驱动机构220和刀座230复位至第二工位靠近第一工位的边缘区域上方。通过上述方式对厚纸板材料400中的指定线段区域进行的贯穿式的裁切,从而在厚纸板材料400获得相应的贯穿式裁切通槽结构。The working process of a cardboard cutting device according to an embodiment of the utility model is as follows: after the cardboard material 400 is conveyed to the entrance of the carrying and conveying assembly 100 by manual or other mechanical mechanisms, the carrying and conveying assembly 100 conveys the cardboard material 400 forward along the conveying path to the first station, the second station and the third station. At this time, the two opposite edges of the cardboard material 400 are respectively located at the first station and the third station, and the central area of the cardboard material 400 is located at the second station; as shown in FIG. 4 , the two groups of pressing and conveying assemblies 300 are synchronously pressed down to clamp the cardboard material 400 on the carrying and conveying assembly 100, and the cardboard material The two opposite edges of the cardboard material 400 are clamped and positioned, the first lifting drive mechanism 220 drives the knife holder 230 to descend, and the first cutting knife 240 and the second cutting knife 250 follow the knife holder 230 to descend and insert into the upper surface of the cardboard material 400; as shown in FIG5 , the translation drive mechanism 210 drives the first lifting drive mechanism 220 and the knife holder 230 to move in the forward direction of the carrying conveying assembly 100, and the first cutting knife 240 and the second cutting knife 250 move toward the exit of the carrying conveying assembly 100, and the first cutting edge of the first cutting knife 240 passes through the surface of the cardboard material 400 and cuts to form a pre-cut groove; as shown in FIG6 , The first lifting drive mechanism 220 drives the knife holder 230 to descend again, and the first cutting knife 240 and the second cutting knife 250 synchronously follow the knife holder 230 to descend and penetrate the thick cardboard material 400 until the first cutting knife 240 and the second cutting knife 250 are inserted into the yielding knife groove 101, and the carrying conveying assembly 100 and the pressing conveying assembly 300 operate synchronously to convey the thick cardboard material 400 forward along the conveying path, and the thick cardboard material 400 moves toward the outlet of the carrying conveying assembly 100 relative to the second cutting knife 250, that is, the second cutting knife 250 moves toward the inlet of the carrying conveying assembly 100 relative to the thick cardboard material 400, and the first lifting drive mechanism 220 drives the knife holder 230 to descend again, and the first cutting knife 240 and the second cutting knife 250 synchronously follow the knife holder 230 to descend and penetrate the thick cardboard material 400, until the first cutting knife 240 and the second cutting knife 250 are inserted into the yielding knife groove 101, and the carrying conveying assembly 100 and the pressing conveying assembly 300 operate synchronously to convey the thick cardboard material 400 forward along the conveying path, and the thick cardboard material 400 moves toward the outlet of the carrying conveying assembly 100 relative to the second cutting knife 250, that is, the second cutting knife 250 moves toward the inlet of the carrying conveying assembly 100 relative to the thick cardboard material 400, and the first lifting drive mechanism 220 drives the knife holder 230 to descend again, and the first cutting knife 240 and the second cutting knife 250 synchronously follow the cutting knife 250 The second blade of the second cutting knife 250 cuts the cardboard material 400 through along the pre-cut groove; as shown in FIG7 , the first lifting drive mechanism 220 drives the knife holder 230 to rise to the highest position so that the first cutting knife 240 and the second cutting knife 250 completely leave the cardboard material 400, and the two sets of pressing and conveying components 300 release the cardboard material 400, and the carrying and conveying component 100 conveys the cut cardboard material 400 to the outlet to the next station outside, and the translation drive mechanism 210 drives the first lifting drive mechanism 220 and the knife holder 230 to reset to the second station above the edge area close to the first station. Through the above-mentioned method, the designated line segment area in the cardboard material 400 is cut through, so that the corresponding through-cutting groove structure is obtained in the cardboard material 400.
设置刀口相背对的第一裁切刀240和第二裁切刀250,调节第一升降驱动机构220令第一裁切刀240划入厚纸板材料400的表面,通过平移驱动机构210带动刀座230前进,第一裁切刀240的第一刀口朝向承载传送组件100的前进方向运动,进而对厚纸板材料400的表面裁切得到预切槽,调节第一升降驱动机构220令第二裁切刀250贯穿厚纸板材料400到达让位刀槽101,再通过压紧传送组件300和承载传送组件100驱动厚纸板材料400前进,第二裁切刀250相对于厚纸板材料400向承载传送组件100的后退方向运动,沿预切槽裁切对厚纸板材料400进行贯穿式的裁切,通过设置第一裁切刀240和第二裁切刀250来回循环的方式对厚纸板材料400进行分步式的贯穿裁切,能够有效减少裁切过程中厚纸板材料400对裁切动作造成的阻力,能够有效提高裁切动作的稳定性,能够有效减少厚纸板材料400因裁切而形成毛刺的几率,厚纸板材料400因裁切形成的边缘整齐平整,能够有效提高裁切的品质,此外,整个裁切动作通过承载传送组件100对厚纸板材料400进行传送,能够有效避免人手因传送厚纸板材料400而发生安全事故,安全性能高,完成第一裁切刀240对厚纸板材料400完成预切槽的裁切后,对厚纸板材料400的贯穿式裁切动作与送出动作同步进行,能够有效缩短加工时间,裁切加工的效率高。A first cutting knife 240 and a second cutting knife 250 are provided with blades facing each other, and the first lifting drive mechanism 220 is adjusted to make the first cutting knife 240 cut into the surface of the thick cardboard material 400, and the knife holder 230 is driven forward by the translation drive mechanism 210, and the first blade of the first cutting knife 240 moves toward the forward direction of the carrying conveying assembly 100, and then the surface of the thick cardboard material 400 is cut to obtain a pre-cut groove, and the first lifting drive mechanism 220 is adjusted to make the second cutting knife 250 penetrate the thick cardboard material 400 to reach the yielding knife groove 101, and then the thick cardboard material 400 is driven forward by the pressing conveying assembly 300 and the carrying conveying assembly 100, and the second cutting knife 250 moves relative to the thick cardboard material 400 in the backward direction of the carrying conveying assembly 100, and the thick cardboard material 400 is cut along the pre-cut groove. The first cutting knife 240 and the second cutting knife 250 perform step-by-step through-cutting of the cardboard material 400 in a back-and-forth circulation manner, which can effectively reduce the resistance of the cardboard material 400 to the cutting action during the cutting process, can effectively improve the stability of the cutting action, can effectively reduce the probability of burrs formed on the cardboard material 400 due to cutting, and the edges of the cardboard material 400 formed by cutting are neat and flat, which can effectively improve the quality of cutting. In addition, the entire cutting action is to transmit the cardboard material 400 through the carrying and conveying component 100, which can effectively avoid safety accidents caused by the transmission of the cardboard material 400 by human hands, and has high safety performance. After the first cutting knife 240 completes the cutting of the pre-cut groove on the cardboard material 400, the through-cutting action of the cardboard material 400 is performed simultaneously with the sending action, which can effectively shorten the processing time and have high efficiency in cutting processing.
具体的,平移驱动机构210可以设置为丝杆驱动机构,丝杆驱动机构包括丝杆电机、丝杆轴、丝杆螺母和丝杆座,丝杆螺母套设连接于丝杆轴外,丝杆螺母滑动连接于丝杆座内,丝杆轴连接丝杆电机,丝杆电机驱动丝杆轴转动,进而带动丝杆螺母在丝杆座内滑动。Specifically, the translation drive mechanism 210 can be set as a screw drive mechanism, which includes a screw motor, a screw shaft, a screw nut and a screw seat. The screw nut is sleeved and connected to the outside of the screw shaft, and the screw nut is slidably connected to the screw seat. The screw shaft is connected to the screw motor, and the screw motor drives the screw shaft to rotate, thereby driving the screw nut to slide in the screw seat.
可以理解的是,承载传送组件100包括并排设置的第一传送带110和第二传送带120,第一传送带110的传送面和第二传送带120的传送面共面,让位刀槽101形成于第一传送带110和第二传送带120之间,第一传送带110和第二传送带120的传送方向相同,能够令跨越放置在它们表面的厚纸板材料400沿传送路径向前传送。It can be understood that the load-bearing conveyor assembly 100 includes a first conveyor belt 110 and a second conveyor belt 120 arranged side by side, the conveying surface of the first conveyor belt 110 and the conveying surface of the second conveyor belt 120 are coplanar, a yielding groove 101 is formed between the first conveyor belt 110 and the second conveyor belt 120, and the first conveyor belt 110 and the second conveyor belt 120 have the same conveying direction, so that the cardboard material 400 placed across their surfaces can be conveyed forward along the conveying path.
具体的,承载传送组件100包括并排设置的第一传送带110和第二传送带120,第一传送带110和第二传送带120机构绕设于同步辊,同步电机通过同步辊带动第一传送带110和第二传送带120运作,以驱动厚纸板材料400前进。Specifically, the carrying conveyor assembly 100 includes a first conveyor belt 110 and a second conveyor belt 120 arranged side by side. The first conveyor belt 110 and the second conveyor belt 120 are wound around synchronous rollers. The synchronous motor drives the first conveyor belt 110 and the second conveyor belt 120 to operate through the synchronous rollers to drive the cardboard material 400 forward.
可以理解的是,参照图1和图2所示,切割组件200还包括随动辊260,随动辊260转动连接于刀座230,随动辊260能够在承载传送组件100上转动,承载传送组件100的传送前进方向与随动辊260的底部周向面相切,随动辊260的底部位于刀座230的底部上方,第一裁切刀240的底部和第二裁切刀250的底部均位于随动辊260的底部下方,通过第二裁切刀250对厚纸板材料400进行贯穿式裁切时,对于厚度较大的厚纸板材料400,随动辊260能够代替刀座230的底部与厚纸板材料400接触,从而避免刀座230阻碍裁切动作的进行。It can be understood that, referring to FIGS. 1 and 2 , the cutting assembly 200 further includes a follower roller 260, which is rotatably connected to the knife holder 230. The follower roller 260 can rotate on the load-carrying conveying assembly 100. The conveying forward direction of the load-carrying conveying assembly 100 is tangent to the bottom circumferential surface of the follower roller 260. The bottom of the follower roller 260 is located above the bottom of the knife holder 230. The bottom of the first cutting knife 240 and the bottom of the second cutting knife 250 are both located below the bottom of the follower roller 260. When the second cutting knife 250 performs through-cutting on the thick cardboard material 400, for the thick cardboard material 400 with a larger thickness, the follower roller 260 can replace the bottom of the knife holder 230 to contact the thick cardboard material 400, thereby preventing the knife holder 230 from hindering the cutting action.
可以理解的是,切割组件200还包括第一支撑板270、第一弹簧271、绷纸架280和绷纸辊290,第一支撑板270固定连接于刀座230的一侧,绷纸辊290转动连接于绷纸架280,承载传送组件100的传送前进方向与绷纸辊290的底部周向面相切,绷纸辊290位于刀座230靠近第三工位的一侧,第一弹簧271的上下两端分别连接第一支撑板270和绷纸架280,以使绷纸辊290的底部所在平面位于第一裁切刀240的底部下方。It can be understood that the cutting assembly 200 also includes a first support plate 270, a first spring 271, a paper stretcher 280 and a paper stretcher roller 290. The first support plate 270 is fixedly connected to one side of the knife seat 230, and the paper stretcher roller 290 is rotatably connected to the paper stretcher rack 280. The conveying forward direction of the carrying conveying assembly 100 is tangent to the bottom circumferential surface of the paper stretcher roller 290. The paper stretcher roller 290 is located on the side of the knife seat 230 close to the third workstation. The upper and lower ends of the first spring 271 are respectively connected to the first support plate 270 and the paper stretcher rack 280, so that the plane where the bottom of the paper stretcher roller 290 is located is below the bottom of the first cutting knife 240.
在进行裁切前,厚纸板材料400的中心区域位于第二工位,厚纸板材料400的相对两边缘分别位于第一工位和第三工位,两组压紧传送组件300同步压下将厚纸板材料400夹紧在承载传送组件100上,厚纸板材料400的相对两边缘被夹紧定位,第一升降驱动机构220驱动刀座230下降,绷纸辊290先与厚纸板材料400接触,继续下降的过程中第一弹簧271被挤压,绷纸辊290将厚纸板材料400压紧定位于承载传送组件100上,第一裁切刀240和第二裁切刀250跟随刀座230下降并插入至厚纸板材料400的上表面。Before cutting, the central area of the thick cardboard material 400 is located at the second station, and the two opposite edges of the thick cardboard material 400 are respectively located at the first station and the third station, and the two sets of pressing and conveying components 300 are pressed down synchronously to clamp the thick cardboard material 400 on the carrying and conveying component 100, and the two opposite edges of the thick cardboard material 400 are clamped and positioned, and the first lifting drive mechanism 220 drives the knife holder 230 to descend, and the paper stretching roller 290 first contacts the thick cardboard material 400. During the continued descent, the first spring 271 is squeezed, and the paper stretching roller 290 presses and positions the thick cardboard material 400 on the carrying and conveying component 100, and the first cutting knife 240 and the second cutting knife 250 follow the knife holder 230 to descend and are inserted into the upper surface of the thick cardboard material 400.
由于在第一裁切刀240插入到厚纸板材料400上表面时,第一裁切刀240位于第二工位靠近第一工位的边缘位置,在第一裁切刀240接触厚纸板材料400之前,随动辊260配合第一工位处的压紧传送组件300将第一裁切刀240两边的厚纸板材料400压紧定位,能够有效提高第一裁切刀240插入厚纸板材料400的上表面时动作的稳定性以及准确性,能够有效提高裁切加工的效果。Because the first cutting knife 240 is located at the edge of the second station close to the first station when the first cutting knife 240 is inserted into the upper surface of the thick cardboard material 400, before the first cutting knife 240 contacts the thick cardboard material 400, the follower roller 260 cooperates with the pressing and conveying assembly 300 at the first station to press and position the thick cardboard material 400 on both sides of the first cutting knife 240, which can effectively improve the stability and accuracy of the action of the first cutting knife 240 when it is inserted into the upper surface of the thick cardboard material 400, and can effectively improve the effect of the cutting process.
可以理解的是,参照图1和图2所示,切割组件200还包括第一导柱272和第一限位板273,绷纸架280设有第一导孔281,第一导柱272穿设于第一导孔281,第一导柱272在第一导孔281中滑动升降,第一导柱272的一端固定连接第一支撑板270,第一导柱272远离第一支撑板270的一端固定连接第一限位板273,第一限位板273位于第一导孔281的下方,第一弹簧271套设于第一导柱272外,通过设置第一导柱272、第一导孔281和第一限位板273,能够有效限制第一支撑板270与绷纸架280之间的相对位置,可避免第一弹簧271过度拉伸或伸缩偏移而影响正常的工作,能够有效提高第一支撑板270和绷纸架280之间的相对运动的稳定性。It can be understood that, with reference to Figures 1 and 2, the cutting assembly 200 also includes a first guide column 272 and a first limiting plate 273, the paper stretcher 280 is provided with a first guide hole 281, the first guide column 272 is penetrated by the first guide hole 281, the first guide column 272 slides and rises and falls in the first guide hole 281, one end of the first guide column 272 is fixedly connected to the first support plate 270, and the end of the first guide column 272 away from the first support plate 270 is fixedly connected to the first limiting plate 273, the first limiting plate 273 is located below the first guide hole 281, and the first spring 271 is sleeved outside the first guide column 272. By providing the first guide column 272, the first guide hole 281 and the first limiting plate 273, the relative position between the first support plate 270 and the paper stretcher 280 can be effectively limited, and the first spring 271 can be prevented from being over-stretched or telescopically offset to affect normal work, and the stability of the relative movement between the first support plate 270 and the paper stretcher 280 can be effectively improved.
可以理解的是,参照图1和图3所示,压紧传送组件300包括第二升降驱动机构310、第二支撑板320、第二弹簧330、压纸架340、压纸辊350和压纸驱动电机360,第二支撑板320连接于第二升降驱动机构310,第二升降驱动机构310用于驱动第二支撑板320实现升降运动,第二弹簧330的上下两端分别连接第二支撑板320和压纸架340,压纸辊350转动连接于压纸架340,压纸驱动电机360的驱动端连接压纸辊350,承载传送组件100的传送前进方向与压纸辊350的转动轴在水平面上的投影垂直,压纸驱动电机360用于驱动压纸辊350转动,以使压纸辊350配合承载传送组件100同步驱动厚纸板材料400沿传送路径前进。It can be understood that, as shown in Figures 1 and 3, the pressing and conveying assembly 300 includes a second lifting drive mechanism 310, a second support plate 320, a second spring 330, a paper pressing frame 340, a paper pressing roller 350 and a paper pressing drive motor 360. The second support plate 320 is connected to the second lifting drive mechanism 310. The second lifting drive mechanism 310 is used to drive the second support plate 320 to achieve lifting movement. The upper and lower ends of the second spring 330 are respectively connected to the second support plate 320 and the paper pressing frame 340. The paper pressing roller 350 is rotatably connected to the paper pressing frame 340. The driving end of the paper pressing drive motor 360 is connected to the paper pressing roller 350. The conveying forward direction of the load-bearing and conveying assembly 100 is perpendicular to the projection of the rotating axis of the paper pressing roller 350 on the horizontal plane. The paper pressing drive motor 360 is used to drive the paper pressing roller 350 to rotate, so that the paper pressing roller 350 cooperates with the load-bearing and conveying assembly 100 to synchronously drive the thick paperboard material 400 along the conveying path.
工作时,第二升降驱动机构310驱动第二支撑板320下降,压纸辊350接触厚纸板材料400的上表面,下降过程中第二弹簧330不断压缩,进而加强压纸辊350对厚纸板材料400形成的挤压力,第二升降驱动机构310停止运作后,压纸驱动电机360驱动压纸辊350转动、承载传送组件100同步运作,厚纸板材料400被夹紧在压纸辊350和承载传送组件100的传送面之间沿传送路径前进。During operation, the second lifting drive mechanism 310 drives the second support plate 320 to descend, and the paper pressing roller 350 contacts the upper surface of the thick paperboard material 400. During the descending process, the second spring 330 is continuously compressed, thereby strengthening the squeezing force of the paper pressing roller 350 on the thick paperboard material 400. After the second lifting drive mechanism 310 stops operating, the paper pressing drive motor 360 drives the paper pressing roller 350 to rotate, and the carrying and conveying assembly 100 operates synchronously, and the thick paperboard material 400 is clamped between the paper pressing roller 350 and the conveying surface of the carrying and conveying assembly 100 and moves along the conveying path.
具体的,第一升降驱动机构220和第二升降驱动机构310可以设置为气缸,其中,第一升降驱动机构220为双行程气缸。Specifically, the first lifting drive mechanism 220 and the second lifting drive mechanism 310 can be configured as cylinders, wherein the first lifting drive mechanism 220 is a double-stroke cylinder.
可以理解的是,参照图1和图3所示,压紧传送组件300还包括第二导柱370和第二限位板380,压纸架340设有第二导孔341,第二导柱370穿设于第二导孔341,第二导柱370在第二导孔341中滑动升降,第二导柱370的一端固定连接第二支撑板320,第二导柱370远离第二支撑板320的一端固定连接第二限位板380,第二限位板380位于第二导孔341的下方,第二弹簧330套设于第二导柱370外,通过设置第二导柱370、第二导孔341和第二限位板380,能够有效限制第二支撑板320与压纸架340之间的相对位置,可避免第二弹簧330过度拉伸或伸缩偏移而影响正常的工作,能够有效提高第二支撑板320和压纸架340之间的相对运动的稳定性。It can be understood that, with reference to Figures 1 and 3, the compression and transmission assembly 300 further includes a second guide post 370 and a second limiting plate 380, the paper press 340 is provided with a second guide hole 341, the second guide post 370 is penetrated by the second guide hole 341, the second guide post 370 slides and rises and falls in the second guide hole 341, one end of the second guide post 370 is fixedly connected to the second support plate 320, and the end of the second guide post 370 away from the second support plate 320 is fixedly connected to the second limiting plate 380, the second limiting plate 380 is located below the second guide hole 341, and the second spring 330 is sleeved outside the second guide post 370. By providing the second guide post 370, the second guide hole 341 and the second limiting plate 380, the relative position between the second support plate 320 and the paper press 340 can be effectively limited, the second spring 330 can be prevented from being over-stretched or telescopically offset to affect normal work, and the stability of the relative movement between the second support plate 320 and the paper press 340 can be effectively improved.
可以理解的是,参照图1和图3所示,压纸辊350的表面设有防滑层351,通过设置防滑层351能够有效提高压纸辊350对厚纸板材料400所形成的动作的可靠性,具体的,防滑层351可以设置为橡胶层。It can be understood that, referring to Figures 1 and 3, the surface of the paper pressing roller 350 is provided with an anti-skid layer 351. The provision of the anti-skid layer 351 can effectively improve the reliability of the action of the paper pressing roller 350 on the thick paperboard material 400. Specifically, the anti-skid layer 351 can be set as a rubber layer.
尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims (8)
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| CN202323465914.9U CN221677448U (en) | 2023-12-18 | 2023-12-18 | Cardboard cutting device |
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