CN221677184U - Flat cable marking device - Google Patents

Abstract

The utility model provides a flat cable scribing device which comprises a main body frame, a feeding part, a scribing part, an unloading part and a control part, wherein the main body frame is provided with a plurality of grooves; the main body frame comprises a base, a working seat and an unloading seat; the feeding part comprises a driving mechanism, a fixing mechanism and a feeding box mechanism; the scribing part comprises a positioning mechanism and an adjustable scribing mechanism; the adjustable scribing mechanism comprises a limiting structure and a scribing structure; the unloading part comprises an engagement mechanism and an auxiliary loading and unloading mechanism. Mechanical scribing is realized, workers only need to place the flat cables orderly, the device automatically corrects the positions, and the scribing quality is improved; the scribing efficiency can be greatly improved by increasing the number of devices and the rate of placing the flat cable, and the production cost is remarkably reduced; and the reinspection flow is omitted, and the production flow is optimized, so that the production efficiency of the flat cable is improved.

Description

A wire arranging and marking device

Technical Field

The utility model relates to the field of wire arrangement, in particular to a wire arrangement and marking device.

Background Art

Flex cables, also called flexible printed circuit boards, follow the industry specifications for flex cable rules, line sequence, line color, line number, etc., and are used for data transmission within active parts and active areas, such as the data cable connecting the computer's internal motherboard to the hard drive and optical drive, the data cable connecting the mobile phone motherboard to the display, and the data cable connecting devices are collectively called flex cables. They are small in size and light in weight, and are mainly used to replace larger wiring harnesses.

The FFC cable, also known as flexible flat cable, can arbitrarily select the number and spacing of wires, making wiring more convenient, greatly reducing the size of electronic products, reducing production costs, and improving production efficiency. It is suitable for use as a data transmission cable between mobile parts and motherboards, between PCB boards, and in miniaturized electrical equipment.

Products like FFC cables go through processes such as crimping, heat bonding, striping, continuity testing, wire cutting (slicing), and size measurement during production. In order to improve the accuracy of subsequent operations, marking the cables during production becomes a necessary step.

Traditional wiring and marking are mostly done manually, which has the following defects:

First, the marking effect is affected by the experience and status of the staff, and the quality of marking is difficult to guarantee.

Secondly, the efficiency of marking is severely restricted by the number of people working on the machines, which leads to an increase in production costs.

Third, additional re-inspection and transfer personnel are required, further restricting production efficiency.

Utility Model Content

The utility model provides a wire arranging and marking device, which effectively solves the related problems mentioned in the background technology.

In order to achieve the above purpose, the utility model adopts the following technical solutions:

A wire arranging and marking device comprises a main frame, a feeding part, a marking part, an unloading part and a control part.

Furthermore, the main frame includes a base, a working base and an unloading base. The base includes a rectangular hollow container 1. The working base includes a rectangular hollow container 2, which is arranged on the base through a support, and a strip through hole 1 is arranged on the upper bottom plate thereof, which is used for the chain conveyor device to drive the loading box mechanism. The unloading base includes a rectangular hollow container 3 arranged on the base, and a rectangular through hole 1 and a circular mounting hole are equidistantly arranged on the upper bottom plate thereof, and the rectangular through hole 1 is used for the electric roller shaft 2 to pass through.

Furthermore, the feeding part includes a driving mechanism, a fixing mechanism and a feeding box mechanism. The driving mechanism includes a chain conveyor device and a movable carrier plate 1; the chain conveyor device is arranged in the working seat and is located below the strip through hole 1; a slide rail 1 is arranged on the upper bottom plate of the working seat; the movable carrier plate 1 is slidably connected to the slide rail 1, and its lower bottom surface is arranged on the chain plate of the chain conveyor device through a connecting column. The feeding box mechanism includes a base box and a "convex" panel; the base box includes a rectangular container 1 arranged on the movable carrier plate 1; the "convex" panel is arranged on the base box; a circular through hole 1 and a roller shaft 1 are arranged on the "convex" panel; the circular through hole 1 is located in the middle of the "convex" panel; the roller shaft 1 is located in front of the circular through hole 1. The fixing mechanism includes a compressor, a vacuum suction cup 1, an "n"-shaped bracket, a push rod motor 1, a push rod motor 2 and a roller shaft 2; the vacuum suction cup 1 is arranged in a circular through hole 1; the "n"-shaped bracket is arranged on a "convex"-shaped panel, located at the rear side of the circular through hole 1, and a circular through hole 2 is arranged on it; the push rod motor 1 is arranged on the "n"-shaped bracket, and a roller shaft 2 is arranged on a movable end thereof; the push rod motor 2 is arranged on the "convex"-shaped panel, located at the rear side of the circular through hole 1, and a push plate is arranged on a movable end thereof.

Furthermore, the marking part includes a positioning mechanism and an adjustable marking mechanism. The adjustable marking mechanism includes a limiting structure and a marking structure; the limiting structure includes a screw motor 1, an "n"-shaped support plate, a movable carrier plate 2, a push rod motor 3 and a roller shaft 3; the "n"-shaped support plate is arranged on the work seat, and a strip through hole 2 is arranged on it; the screw motor 1 is arranged on the "n"-shaped support plate; the movable carrier plate 2 is slidably connected to the "n"-shaped support plate, and is connected to the mover of the screw motor 1, and a marking substrate is arranged on its lower bottom surface through a connecting column; the push rod motor 3 is symmetrically arranged on the marking substrate; the roller shaft 3 is arranged on the movable end of the push rod motor 3 through a spring telescopic rod; the marking structure includes a screw motor 2, a marking pen and a push rod motor 4; the screw motor 2 is arranged on the marking substrate; the push rod motor 4 is arranged on the mover of the screw motor 2; the marking pen is arranged on the movable end of the push rod motor 4. The positioning mechanism comprises an electric roller shaft 1 and a push rod motor 5; the push rod motor 5 is arranged on the inner wall of the bottom plate of the "n"-shaped support plate; the electric roller shaft 1 is arranged on the movable end of the push rod motor 5.

Furthermore, the unloading part includes a connection mechanism and an auxiliary loading and unloading mechanism. The connection mechanism includes a transfer structure and a connection slide; the transfer structure includes a carrier plate, a screw motor three, a push rod motor six and a vacuum suction cup two; the carrier plate is arranged on the working seat through a pillar, and a strip through hole three is arranged on it; the screw motor three is arranged on the carrier plate, and a movable carrier plate three is arranged on its mover; the movable carrier plate three is slidably connected to the carrier plate; the push rod motor six is arranged on the lower bottom surface of the movable carrier plate three through the connecting carrier plate; the vacuum suction cup two is arranged on the movable end of the push rod motor six; the connection slide is arranged on the unloading seat through a support plate, and its left end is lower than the right end, and the right end is located below the "convex" panel. The auxiliary loading and unloading mechanism includes an electric lifting device, an electric roller shaft two and a vacuum suction cup three; the electric lifting device is arranged in the unloading seat; the electric roller shaft two is arranged on the movable end of the electric lifting device and is located below the rectangular through hole one.

Furthermore, the control part includes a control mechanism, a feedback mechanism and a PLC controller. The control mechanism includes a start switch, a loading switch, a loading and unloading switch and a pause switch. The feedback mechanism includes a distance sensor module 1, a distance sensor module 2, a distance sensor module 3 and a distance sensor module 4.

Furthermore, a dustproof curtain is added to the base.

Advantages compared to the prior art:

In the utility model, the following functions are realized through the overall arrangement of the main frame, the feeding part, the marking part, the unloading part and the control part:

Firstly, mechanical marking has been realized. The staff only needs to place the lines in order, and the device will automatically correct the position, thus improving the marking quality.

Secondly, by increasing the number of devices and improving the rate of placing wiring, the scribing efficiency can be greatly improved and the production cost can be significantly reduced.

Thirdly, it eliminates the re-inspection process and optimizes the production process, thereby improving the production efficiency of the cable arrangement.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG1 is a schematic diagram of the structure of the utility model from top view;

FIG2 is a schematic diagram of a partial cross-sectional structure of the utility model from a top view;

FIG3 is a schematic diagram of a partial cross-sectional structure of the utility model from the front;

FIG4 is a schematic diagram of a partially enlarged cross-sectional structure of the utility model viewed from the front;

FIG5 is a schematic diagram A of the system structure of the present utility model;

FIG6 is a schematic diagram B of the system structure of the present utility model.

In the figure: 101. base, 102. working seat, 103. unloading seat, 201. chain conveyor device, 202. movable carrier plate 1, 203. substrate box, 204. "convex" panel, 205. roller shaft 1, 206. vacuum suction cup 1, 207. push rod motor 1, 208. push rod motor 2, 301. screw motor 1, 302. "n" shaped support plate, 303. movable carrier plate 2, 304. scribing substrate, 305. push rod motor 3, 306. screw motor 2, 307. push rod motor 4, 308. electric roller shaft 1, 309. push rod motor 5, 401. connecting slide, 402. carrier plate, 403. screw motor 3, 404. movable carrier plate 3, 405. Push rod motor six, 406. Vacuum suction cup two, 407. Electric lifting device, 408. Electric roller shaft two, 409. Vacuum suction cup three.

DETAILED DESCRIPTION

Embodiment 1, referring to Figures 1-6, a wire arrangement and marking device includes a main frame, a loading part, a marking part, an unloading part and a control part.

The main frame includes a base 101 , a working seat 102 and an unloading seat 103 .

The base 101 includes a rectangular hollow container.

The working seat 102 includes a rectangular hollow container 2.

The working seat 102 is arranged on the base 101 through supporting columns.

A strip-shaped through hole 1 is provided on the upper bottom plate of the working seat 102, which is used for the chain conveyor device 201 to drive the loading box mechanism.

The unloading seat 103 includes a rectangular hollow container three.

The unloading seat 103 is disposed on the base 101 .

A rectangular through hole 1 and a circular mounting hole are equidistantly arranged on the upper bottom plate of the unloading seat 103 . The rectangular through hole 1 is used for the electric roller shaft 2 408 to pass through.

The feeding part includes a driving mechanism, a fixing mechanism and a feeding box mechanism.

The driving mechanism includes a chain conveyor device 201 and a movable carrier plate 202.

The chain conveyor device 201 is disposed in the working seat 102 and is located below one of the strip-shaped through holes.

The slide rail 1 is disposed on the upper bottom plate of the working seat 102 .

The movable carrier plate 202 is slidably connected to the slide rail 1.

The bottom surface of the movable carrier plate 1 202 is disposed on the chain plate of the chain conveyor device 201 through a connecting column.

The loading box mechanism includes a base box 203 and a “convex” shaped panel 204 .

The substrate box 203 includes a rectangular container.

The substrate box 203 is disposed on the movable carrier plate 1 202 .

The “convex” shaped panel 204 is disposed on the base box 203 .

A circular through hole 1 and a roller shaft 1 205 are provided on the “convex” shaped panel 204 .

The circular through hole 1 is located in the middle of the “convex” shaped panel 204 .

The roller shaft 1 205 is located at the front side of the circular through hole 1.

The fixing mechanism includes a compressor, a vacuum suction cup 1 206, an "n"-shaped bracket, a push rod motor 1 207, a push rod motor 2 208 and a roller shaft 2.

The vacuum suction cup 206 is disposed in the circular through hole 1.

The “n”-shaped bracket is disposed on the “convex”-shaped panel 204 and is located at the rear side of the circular through hole 1.

A second circular through hole is arranged on the "n"-shaped bracket.

The push rod motor 207 is arranged on an "n" shaped bracket.

A roller shaft 2 is arranged on the movable end of the push rod motor 207 .

Push rod motor 208 is disposed on the convex panel 204 and is located at the rear side of the circular through hole 1.

A push plate is provided at the movable end of the push rod motor 208.

The marking part includes a positioning mechanism and an adjustable marking mechanism.

The adjustable marking mechanism comprises a limiting structure and a marking structure.

The limiting structure includes a screw motor 1 301, an "n"-shaped support plate 302, a movable carrier plate 2 303, a push rod motor 305 and a roller shaft 3.

The “n”-shaped support plate 302 is disposed on the working seat 102 ; a second strip-shaped through hole is disposed on the “n”-shaped support plate 302 .

The screw motor 301 is disposed on an “n” shaped support plate 302 .

The second movable carrier plate 303 is slidably connected to the “n”-shaped support plate 302 ; and is connected to the mover of the first screw motor 301 .

A scribing substrate 304 is disposed on the bottom surface of the second movable carrier plate 303 via connecting pillars.

The push rod motor 305 is symmetrically arranged on the scribing substrate 304 .

The roller shaft three is arranged on the movable end of the push rod motor three 305 through a spring telescopic rod.

The marking structure includes a screw motor 2 306 , a marking pen and a push rod motor 4 307 .

The second lead screw motor 306 is disposed on the scribing substrate 304 .

The push rod motor 4 307 is arranged on the mover of the screw motor 2 306 .

The marking pen is arranged on the movable end of the push rod motor four 307.

The positioning mechanism includes an electric roller shaft 1 308 and a push rod motor 5 309.

The push rod motor 5 309 is arranged on the inner wall of the upper bottom plate of the “n” shaped support plate 302 .

The electric roller shaft 1 308 is disposed on the movable end of the push rod motor 5 309 .

The unloading part includes a connection mechanism and an auxiliary loading and unloading mechanism.

The connection mechanism includes a transfer structure and a connection slideway 401 .

The transfer structure includes a carrier plate 402 , a screw motor three 403 , a push rod motor six 405 and a vacuum suction cup two 406 .

The loading plate 402 is disposed on the working seat 102 via pillars.

The object carrier plate 402 is provided with a strip-shaped through hole three.

The screw motor 3 403 is arranged on the carrier plate 402 , and the movable carrier plate 3 404 is arranged on the mover of the screw motor 3 403 .

The movable carrier plate 3 404 is slidably connected to the carrier plate 402 .

The push rod motor six 405 is arranged on the lower bottom surface of the movable carrier three 404 through the connecting carrier.

The second vacuum suction cup 406 is disposed on the movable end of the sixth push rod motor 405 .

The connecting slide 401 is disposed on the unloading seat 103 through a supporting plate, the left end of the connecting slide 401 is lower than the right end, and the right end is located below the “convex” shaped panel 204 .

The auxiliary loading and unloading mechanism includes an electric lifting device 407, an electric roller shaft 408 and a vacuum suction cup 409.

The electric lifting device 407 is disposed in the unloading seat 103 .

The second electric roller shaft 408 is disposed on the movable end of the electric lifting device 407 and is located below the first rectangular through hole.

The compressor, vacuum suction cup 1 206, vacuum suction cup 2 406, and vacuum suction cup 3 409 are connected through a solenoid valve.

The control part includes control mechanism, feedback mechanism and PLC controller.

The control mechanism includes a start switch, a feeding switch, a loading and unloading switch and a pause switch.

The start switch, the loading switch, the loading and unloading switch, and the pause switch are arranged on the side plate of the work seat 102 .

The feedback mechanism includes distance sensor module one, distance sensor module two, distance sensor module three and distance sensor module four.

The distance sensor module 1 is arranged on the "n"-shaped bracket to assist the PLC controller in detecting the position of the wiring terminal.

The distance sensor module 2 is arranged on the "n"-shaped support plate 302 to assist the PLC controller in detecting the position of the loading box mechanism.

The distance sensor module 3 is disposed on the scribing substrate 304 to assist the PLC controller in detecting the state of the wiring.

The distance sensor module 4 is arranged on the loading plate 402 to assist the PLC controller in detecting the position of the loading box mechanism.

Working principle and usage:

The first step is pre-setting:

Press the start switch to power on the device and adjust the control program according to the cable size, style, and line position.

Place the storage box onto the second motorized roller shaft 408 and push it under the connecting slide 401.

When the loading and unloading switch is pressed, the PLC controller outputs a signal to the electric lifting device 407, the compressor, and the solenoid valve; the electric lifting device 407 drives the electric roller shaft 408 to move down to the bottom of the rectangular through hole 1; the compressor and the solenoid valve are started, and the vacuum suction cup 406 absorbs the bottom plate of the storage box.

The storage box is a second rectangular container.

Step 2: Prepare the ingredients:

The wires to be scribed are placed in order on the "convex" panel 204; the wire terminals are located below the second roller.

Press the loading switch, and the PLC controller outputs signals to the push rod motor 1 207, the push rod motor 2 208, and the solenoid valve.

Push rod motor 1 207 drives roller shaft 2 to move downward. Push rod motor 2 208 delays and drives the push plate to move forward a certain distance, so that the rear end of the cable is in the same straight line, the solenoid valve is started, and the vacuum suction cup 1 206 adsorbs the bottom surface of the cable; the distance sensor module 1 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the chain conveyor device 201; the chain conveyor device 201 drives the fixing mechanism to move left to the bottom of the "n"-shaped support plate 302; the distance sensor module 2 outputs the collected signal to the PLC controller, and the PLC controller outputs a signal to the screw motor 1 301, the push rod motor 3 305, the screw motor 2 306, and the push rod motor 4 307.

The screw motor 301 drives the movable carrier plate 2 303 to move to the place where the line is to be marked; the push rod motor 305 drives the roller shaft 3 to move downward, and the distance sensor module 3 outputs the collected signal to the PLC controller, and the PLC controller outputs the signal to the electric roller shaft 1 308 and the push rod motor 5 309; if there is a protrusion (that is, the line arrangement is uneven), the push rod motor 5 309 drives the electric roller shaft 1 308 to move downward, and the electric roller shaft 1 308 starts to fine-tune the line arrangement state.

The push rod motor 4 307 drives the marking pen to move downward, and the screw rod motor 2 306 delays driving the marking pen to perform the marking operation.

The chain conveyor device 201 delays the movement of the fixing mechanism to the left to the area where the unloading part is located.

The distance sensor module four outputs the collected signal to the PLC controller, and the PLC controller outputs the signal to the screw motor three 403, the push rod motor six 405, and the solenoid valve.

The push rod motor six 405 drives the vacuum suction cup three 409 to move downward, the vacuum suction cup three 409 absorbs the wiring, and the vacuum suction cup one 206 is closed with a delay.

The movable end of the push rod motor 6 405 is reset after a delay. The screw motor 3 403 transfers the cable to the top of the connecting slide 401. The vacuum suction cup 3 409 is closed, so that the cable slides into the storage box.

Step 3: Uninstall:

Long press the loading and unloading switch, the PLC controller outputs a signal to the electric lifting device 407, the compressor, the solenoid valve, and the electric roller shaft 408; the vacuum suction cup 406 is closed, and the electric lifting device 407 drives the electric roller shaft 408 to move up to the top of the rectangular through hole 1; the electric roller shaft 408 is started, so that the storage box is away from the left end of the slideway for easy unloading.

Embodiment 2, based on embodiment 1, a dustproof curtain is additionally provided on the base 101 to improve the dustproof capability.

Claims (10)

1. The utility model provides a winding displacement marking device which characterized in that: comprises a main body frame, a feeding part, a scribing part, an unloading part and a control part; the main body frame comprises a base (101), a working seat (102) and an unloading seat (103); the feeding part comprises a driving mechanism, a fixing mechanism and a feeding box mechanism; the scribing part comprises a positioning mechanism and an adjustable scribing mechanism; the adjustable scribing mechanism comprises a limiting structure and a scribing structure; the limiting structure comprises a screw rod motor I (301), an n-shaped supporting plate (302), a movable carrier plate II (303), a push rod motor III (305) and a roll shaft III; the n-shaped supporting plate (302) is arranged on the working seat (102); the screw motor I (301) is arranged on the n-shaped supporting plate (302); the movable carrier plate II (303) is connected to the n-shaped supporting plate (302) in a sliding manner and is connected with a rotor of the screw motor I (301); a scribing substrate (304) is arranged on the lower bottom surface of the second movable carrier plate (303) through a connecting column; the push rod motor III (305) is arranged on the scribing substrate (304); the roll shaft three-way is arranged on the movable end of a push rod motor three (305) through a spring telescopic rod; the unloading part comprises an engagement mechanism and an auxiliary loading and unloading mechanism.

2. A flat cable scribing apparatus as claimed in claim 1, wherein: the scribing structure comprises a screw motor II (306), a scribing pen and a push rod motor IV (307); the screw rod motor II (306) is arranged on the scribing substrate (304); the push rod motor IV (307) is arranged on a rotor of the screw rod motor II (306); the scribing pen is arranged on the movable end of the push rod motor IV (307).

3. A flat cable scribing apparatus as claimed in claim 1, wherein: the positioning mechanism comprises a first electric roll shaft (308) and a fifth push rod motor (309); the fifth push rod motor (309) is arranged on the inner wall of the upper bottom plate of the n-shaped supporting plate (302); the first electric roll shaft (308) is arranged on the movable end of the fifth push rod motor (309).

4. A flat cable scribing apparatus as claimed in claim 1, wherein: the driving mechanism comprises a chain conveyor belt device (201) and a movable carrier plate I (202); the chain type conveyor belt device (201) is arranged in the working seat (102) and is positioned below the strip-shaped through hole; the first sliding rail is arranged on the upper bottom plate of the working seat (102); the movable carrier plate I (202) is connected to the slide rail I in a sliding way, and the lower bottom surface of the movable carrier plate I is arranged on a chain plate of the chain type conveyor belt device (201) through a connecting column.

5. A flat cable scribing apparatus as claimed in claim 1, wherein: the feeding box mechanism comprises a substrate box (203) and a convex panel (204); the substrate box (203) comprises a rectangular container I arranged on a movable carrier plate I (202); the convex panel (204) is arranged on the substrate box (203); the convex panel (204) is provided with a circular through hole I and a roll shaft I (205); the first circular through hole is positioned in the middle of the convex panel (204); the first roller shaft (205) is positioned at the front side of the first circular through hole.

6. A flat cable scribing apparatus as claimed in claim 1, wherein: the fixing mechanism comprises a compressor, a first vacuum chuck (206), an n-shaped bracket, a first push rod motor (207), a second push rod motor (208) and a second roll shaft; the first vacuum chuck (206) is arranged in the first circular through hole; the n-shaped support is arranged on the convex panel (204) and positioned at the rear side of the first circular through hole; a circular through hole II is arranged on the n-shaped bracket; the push rod motor I (207) is arranged on the n-shaped bracket, and the movable end of the push rod motor I is provided with a roll shaft II; the second push rod motor (208) is arranged on the convex panel (204) and positioned at the rear side of the first circular through hole, and the movable end of the second push rod motor is provided with a push plate.

7. A flat cable scribing apparatus as claimed in claim 1, wherein: the engagement mechanism comprises a transfer structure and an engagement slideway (401); the transfer structure comprises a carrying plate (402), a screw motor III (403), a push rod motor VI (405) and a vacuum chuck II (406); the object carrying plate (402) is arranged on the working seat (102) through a support column; the screw rod motor III (403) is arranged on the carrying plate (402), and the movable carrying plate III (404) is arranged on the rotor; the movable carrier plate III (404) is connected to the carrier plate (402) in a sliding manner; the push rod motor six (405) is arranged on the lower bottom surface of the movable carrier plate three (404) through a connecting carrier plate; the second vacuum sucker (406) is arranged at the movable end of the sixth push rod motor (405); the connecting slide way (401) is arranged on the unloading seat (103) through the supporting plate.

8. A flat cable scribing apparatus as claimed in claim 1, wherein: the auxiliary loading and unloading mechanism comprises an electric lifting device (407), an electric roll shaft II (408) and a vacuum chuck III (409); the electric lifting device (407) is arranged in the unloading seat (103); the second electric roll shaft (408) is arranged on the movable end of the electric lifting device (407) and is positioned below the rectangular through hole.

9. A flat cable scribing apparatus as claimed in claim 1, wherein: a dustproof curtain is additionally arranged on the base (101).

10. The flat cable scribing apparatus as set forth in claim 7, wherein: the left end of the connecting slideway (401) is lower than the right end.